CN212284912U - Novel resin sheet product sorting and assembling machine - Google Patents
Novel resin sheet product sorting and assembling machine Download PDFInfo
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- CN212284912U CN212284912U CN202020860290.8U CN202020860290U CN212284912U CN 212284912 U CN212284912 U CN 212284912U CN 202020860290 U CN202020860290 U CN 202020860290U CN 212284912 U CN212284912 U CN 212284912U
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Abstract
The utility model relates to a novel resin sheet product sorting and assembling machine, which comprises a conveying mechanism, a photoelectric switch, an image shooting device and an industrial personal computer, wherein the conveying mechanism comprises a main conveying part and a sub-conveying part which is arranged at the side edge of the main conveying part and at least one path, the main conveying part comprises a main bracket and a main conveying belt, and the sub-conveying part comprises a sub-bracket and a sub-conveying belt; the conveying direction of the sub-conveying belts is vertical to the conveying direction of the main conveying belt, and the main conveying belt is provided with direction-changing sorting wheels in matrix arrangement, and the direction-changing sorting wheels can realize transmission in the same direction as the conveying direction of the sub-conveying belts; the image shooting device is installed above the main conveying belt and is located on the rear side of the sub-conveying part, the photoelectric switch is arranged on the frame-shaped support, the industrial personal computer is arranged on the side edge of the conveying mechanism, the main conveying belt, the electric device of the sub-conveying belt and the photoelectric switch are respectively connected with the industrial personal computer through the PLC, and the image shooting device is connected with the industrial personal computer. This letter sorting kludge simple structure, automated inspection and letter sorting operation are more high-efficient accurate.
Description
Technical Field
The utility model relates to an automobile parts processing technology field, especially a novel resin sheet product letter sorting kludge.
Background
In the existing production process of some automobile parts, the quality of resin sheet products needs to be detected and sorted; generally, the cut resin sheets are detected by one conveyor line and are conveyed to different conveyor lines according to the detection result, so that the classification operation of good quality and bad quality is realized. The existing sorting equipment for sheet products is to arrange a push rod at the side of a main conveying line to push unqualified products to a recovery device, and the structure has low working efficiency and poor application flexibility; in addition, this method cannot achieve effective flow distribution when sorting products for other purposes such as size of product, different structure, and the like.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the shortcoming that exists among the prior art, and the novel resin sheet product letter sorting kludge that proposes, its simple structure, reasonable in design, stability are good, automated inspection and letter sorting operation are more high-efficient accurate.
In order to achieve the above object, the present invention adopts the following technical solutions:
a novel resin sheet product sorting and assembling machine comprises a conveying mechanism, a photoelectric switch, an image shooting device and an industrial personal computer, wherein the conveying mechanism comprises a main conveying part and at least one branch conveying part arranged on the side edge of the main conveying part, the main conveying part comprises a main support and a main conveying belt arranged on the main support, and the branch conveying part comprises a branch support and a branch conveying belt arranged on the branch support; the conveying direction of the sub-conveying belts is perpendicular to the conveying direction of the main conveying belt, and the main conveying belt is provided with direction-changing sorting wheels in matrix arrangement, and the direction-changing sorting wheels can realize transmission in the same direction as the conveying direction of the sub-conveying belts; the image shooting device is installed above the main conveying belt through a frame-shaped support and is located at the rear side of the sub-conveying part, the photoelectric switch is arranged on the frame-shaped support, the industrial personal computer is arranged on the side edge of the conveying mechanism, the main conveying belt, the electric device of the sub-conveying belt and the photoelectric switch are respectively connected with the industrial personal computer through PLC controllers, and the image shooting device is connected with the industrial personal computer.
Furthermore, the direction-changing sorting wheel comprises a roller in the same conveying direction as the main conveying belt and a roller sleeved on the roller, a transverse conveying belt perpendicular to the conveying direction of the main conveying belt is arranged on the inner side of the main conveying belt, and the transverse conveying belt can drive the direction-changing sorting wheel to roll.
Further, the transverse conveyer belt is arranged below the upper conveyer belt body of the main conveyer belt corresponding to the position of the branch conveyer belt.
Furthermore, a vertical rod is arranged on the rear side of the joint position of the main conveying belt and the branch conveying belt, and a photoelectric sensor connected with the industrial personal computer is arranged on the vertical rod.
Furthermore, the upright rod is also provided with an indicator light connected with the industrial personal computer.
Furthermore, limiting bases are arranged on two sides of the rear end of the branch support, telescopic rods extending inwards are arranged on the limiting bases, limiting plates are arranged at the other ends of the telescopic rods, and the limiting plates are arranged above the branch conveying belts.
Still further, the limiting plate is composed of a rear inclined part and a front parallel part, the two inclined parts of the limiting plate form a trapezoidal structure with the distance gradually decreasing from the rear to the front, and the two parallel parts of the limiting plate form a rectangular structure.
Furthermore, the bottom of the branch frame is provided with a universal wheel.
Further, the image pickup device is connected to the frame-shaped support through a universal joint.
Furthermore, the front ends of the main conveying part and the partial conveying part are respectively provided with a material receiving device.
The utility model has the advantages that:
this letter sorting kludge passes through the image pickup device and acquires the product image to transmit to the industrial computer, through its image detection analytic system analysis sheet product classification, when the product that needs the classification advances to branch conveying part, changes to the letter sorting wheel and rolls and turn to this product and carry to dividing the conveyer belt, thereby realizes high-efficient quick letter sorting operation. The sub-conveying part of the sorting and assembling machine can be added or reduced on the side edge of the main conveying part according to the number of the sub-conveying parts classified according to actual needs, the assembling is convenient, and the maintenance is simple.
Drawings
Fig. 1 is a schematic structural view of a novel resin sheet product sorting and assembling machine according to embodiment 1;
FIG. 2 is an enlarged view of portion I of FIG. 1;
fig. 3 is a schematic structural view of the novel resin sheet product sorting and assembling machine according to embodiment 2.
Detailed Description
The following describes a detailed embodiment of a schematic structural diagram of a novel resin sheet product sorting and assembling machine according to the present invention with reference to the following embodiments. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby; various changes and modifications can be made by those skilled in the art without departing from the spirit and scope of the invention, and all equivalent technical solutions also fall within the scope of the invention, and the scope of the invention is defined by the appended claims.
It should be noted that, in the present application, the "front" and "rear" orientation concepts are defined in the transmission belt with respect to the transmission direction corresponding to the technical features.
Example 1
Fig. 1 shows a schematic structural diagram of embodiment 1 of the novel resin sheet product sorting and assembling machine of the present invention.
A novel resin sheet product sorting and assembling machine comprises a conveying mechanism, a photoelectric switch 2, an image shooting device 3 and an industrial personal computer 4, wherein the conveying mechanism comprises a main conveying part 10 and at least one branch conveying part 15 arranged on the side edge of the main conveying part 10, the main conveying part 10 comprises a main support 11 and a main conveying belt 12 arranged on the main support 11, and the branch conveying part 15 comprises a branch support 16 and a branch conveying belt 17 arranged on the branch support 16; the conveying direction of the sub-conveying belts 17 is perpendicular to the conveying direction of the main conveying belt 12, the main conveying belt 12 is provided with direction-changing sorting wheels 5 in a matrix arrangement, and the direction-changing sorting wheels 5 can realize the transmission in the same direction as the conveying direction of the sub-conveying belts; the image taking device 3 is installed above the main conveying belt 12 through a frame-shaped support 30 and is located at the rear side of the sub-conveying part 15, the photoelectric switch 2 is arranged on the frame-shaped support 30, the industrial personal computer 4 is arranged on the side edge of the conveying mechanism, the main conveying belt 12, the electric device of the sub-conveying belt 17 and the photoelectric switch 2 are respectively connected with the industrial personal computer 4 through PLC controllers, and the image taking device 3 is connected with the industrial personal computer 4.
In a modified example of the above redirecting sorting wheel, as shown in fig. 2, the redirecting sorting wheel 5 includes a roller 50 having the same conveying direction as the main conveying belt 12 and a roller 51 sleeved on the roller 50, a transverse conveying belt 53 perpendicular to the conveying direction of the main conveying belt 12 is disposed inside the main conveying belt 12, and the transverse conveying belt 53 can drive the redirecting sorting wheel 5 to roll. The transverse conveyor belt 53 is installed below the upper conveyor belt body of the main conveyor belt 12 at a position corresponding to the sub conveyor belt 17.
In the detection process, the photoelectric switch generates a trigger signal and transmits the trigger signal to the PLC controller, the PLC controller receives the trigger signal of the photoelectric switch and transmits the trigger signal to the industrial personal computer, the industrial personal computer performs logic operation analysis on an image signal and generates a motion control signal to transmit the motion control signal to the LC controller when a sheet product of the P control main conveying belt reaches the sub-conveying belt, the PLC controller transmits the signal to the main conveying belt, the transverse conveying belt operates to drive the direction-changing sorting wheel to rotate, so that the sheet product is turned and conveyed to the sub-conveying belt, and the sorting operation of the sheet product is realized.
It should be noted that motion control and visual image processing software are arranged in the industrial personal computer and provided for operators in a desktop application mode, field personnel can modify operation according to operation prompts and alarm signals, control the state of equipment connected with the industrial personal computer, and meanwhile can monitor the current operating state. The present invention does not relate to the modification of existing control programs and software, and the control of the above-mentioned image detection system is realized by using existing known programs and software. The PLC controller adopts a form of matching of a PLC and a touch screen, the PLC is connected with an electromagnetic switch, a photoelectric switch, a relay, the touch screen and the like, and is communicated with an industrial personal computer through an RS485 serial port, and the touch screen monitors the running condition of the system.
The photoelectric switch adopts the photoelectric switch sensor of prior art, and photoelectric switch produces the signal in the twinkling of an eye when the sheet product passes through, communicates with the industrial computer through the PLC controller, and the operation triggers the camera on the industrial computer and takes a candid photograph, acquires high-quality image.
Example 2
On the basis of the embodiment 1, the sorting and assembling machine is further modified as follows.
As shown in fig. 3, a vertical rod 6 is arranged at the rear side of the joint position of the main conveyor belt 12 and the sub conveyor belt 17, and a photoelectric sensor 60 connected with the industrial personal computer 4 is arranged on the vertical rod 6; this photoelectric sensor communicates with the industrial computer through the PLC controller equally, produces the signal when the sheet product is about to arrive and divides the conveyer belt position instantaneously to with signal transmission to industrial computer, the industrial computer operation transverse conveyor belt rotates, in order to drive the roll of changing to letter sorting wheel.
And an indicator lamp 61 connected with the industrial personal computer 4 is further arranged on the upright rod 6 and used for prompting.
Limiting bases 70 are arranged on two sides of the rear end of the branch frame 16, telescopic rods 71 extending inwards are arranged on the limiting bases 70, limiting plates 72 are arranged at the other ends of the telescopic rods 71, and the limiting plates 72 are arranged above the branch conveying belts 17. The sheet products entering the sub-conveyor can be adjusted in position by a limiting plate structure, in a specific example, the limiting plate 72 is composed of a rear inclined part 73 and a front parallel part 74, the inclined parts 73 of the two limiting plates 72 form a trapezoid structure with the distance gradually decreasing from the rear to the front, and the parallel parts 74 of the two limiting plates 72 form a rectangular structure; the structure can better guide the sheet products to the appointed conveying station so as to facilitate the next material receiving operation.
The bottom of the branch frame 16 is provided with a universal wheel 18, and the branch conveying part can be easily moved through the universal wheel, so that the branch conveying part can be increased or decreased conveniently.
The image capturing device 3 is connected to the frame-shaped support 30 through a universal joint (not shown in the drawings), which is a conventional structure, so as to adjust the capturing angle.
The front ends of the main conveying part 10 and the sub-conveying part 15 are provided with a material receiving device (not shown), which may be a tray or other accommodating device or a device capable of stacking.
Claims (10)
1. The novel sorting and assembling machine for the resin sheet products is characterized by comprising a conveying mechanism, a photoelectric switch (2), an image pickup device (3) and an industrial personal computer (4), wherein the conveying mechanism comprises a main conveying part (10) and at least one path of partial conveying part (15) arranged on the side edge of the main conveying part (10), the main conveying part (10) comprises a main support (11) and a main conveying belt (12) arranged on the main support (11), and the partial conveying part (15) comprises a branch support (16) and a partial conveying belt (17) arranged on the branch support (16); the conveying direction of the sub-conveying belts (17) is perpendicular to the conveying direction of the main conveying belt (12), the main conveying belt (12) is provided with direction-changing sorting wheels (5) in a matrix arrangement mode, and the direction-changing sorting wheels (5) can realize transmission in the same direction as the conveying direction of the sub-conveying belts; image pickup device (3) through frame type support (30) install in the top of main conveyer belt (12) and be located divide the rear side of conveying part (15), photoelectric switch (2) are located on frame type support (30), conveying mechanism's side is located in industrial computer (4), main conveyer belt (12) and the electric actuator who divides conveyer belt (17), photoelectric switch (2) respectively through the PLC controller with industrial computer (4) are connected, image pickup device (3) with industrial computer (4) are connected.
2. The novel resin sheet product sorting and assembling machine as claimed in claim 1, wherein the direction-changing sorting wheel (5) comprises a roller (50) having the same conveying direction as the main conveying belt (12) and a roller (51) sleeved on the roller (50), a transverse conveying belt (53) perpendicular to the conveying direction of the main conveying belt (12) is arranged on the inner side of the main conveying belt (12), and the transverse conveying belt (53) can drive the direction-changing sorting wheel (5) to roll.
3. The new resin sheet product sorting and assembling machine as claimed in claim 2, wherein said transverse conveyor belt (53) is installed below the upper conveyor belt body of the main conveyor belt (12) corresponding to the position of the sub conveyor belt (17).
4. The novel resin sheet product sorting and assembling machine as claimed in claim 1, wherein a vertical rod (6) is arranged on the rear side of the joint position of the main conveyor belt (12) and the sub conveyor belts (17), and a photoelectric sensor (60) connected with the industrial personal computer (4) is arranged on the vertical rod (6).
5. The novel resin sheet product sorting and assembling machine as claimed in claim 4, wherein an indicator light (61) connected with the industrial personal computer (4) is further arranged on the vertical rod (6).
6. The novel resin sheet product sorting and assembling machine as claimed in claim 1, wherein limiting bases (70) are arranged on two sides of the rear end of the branch frame (16), telescopic rods (71) extending inwards are arranged on the limiting bases (70), a limiting plate (72) is arranged at the other end of each telescopic rod (71), and the limiting plate (72) is arranged above the branch conveying belt (17).
7. The novel resin sheet product sorting and assembling machine as claimed in claim 6, wherein the limiting plate (72) is composed of a rear inclined portion (73) and a front parallel portion (74), the inclined portions (73) of two limiting plates (72) form a trapezoidal configuration with a gradually decreasing distance from back to front, and the parallel portions (74) of two limiting plates (72) form a rectangular configuration.
8. The new resin sheet product sorting and assembling machine as claimed in claim 1, wherein the bottom of said branch frame (16) is provided with universal wheels (18).
9. The new resin sheet product sorting and assembling machine according to claim 1, wherein the image pickup device (3) is connected to the frame-shaped support (30) by a universal joint.
10. The novel resin sheet product sorting and assembling machine as claimed in claim 1, wherein the front ends of the main conveying part (10) and the sub-conveying part (15) are provided with material receiving devices.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020860290.8U CN212284912U (en) | 2020-05-20 | 2020-05-20 | Novel resin sheet product sorting and assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020860290.8U CN212284912U (en) | 2020-05-20 | 2020-05-20 | Novel resin sheet product sorting and assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212284912U true CN212284912U (en) | 2021-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020860290.8U Active CN212284912U (en) | 2020-05-20 | 2020-05-20 | Novel resin sheet product sorting and assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212284912U (en) |
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2020
- 2020-05-20 CN CN202020860290.8U patent/CN212284912U/en active Active
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