CN212190923U - Heating pipe support assembly fixture - Google Patents
Heating pipe support assembly fixture Download PDFInfo
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- CN212190923U CN212190923U CN202020401081.7U CN202020401081U CN212190923U CN 212190923 U CN212190923 U CN 212190923U CN 202020401081 U CN202020401081 U CN 202020401081U CN 212190923 U CN212190923 U CN 212190923U
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- assembly
- conveying mechanism
- heating pipe
- guide rail
- pipe support
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Abstract
The utility model relates to a heating pipe support assembly fixture, including base, first conveying mechanism, second conveying mechanism, pressure equipment mechanism and actuating mechanism, wherein the mount table is the disc and locates with rotating on the base, actuating mechanism locates on the base that first conveying mechanism is close to the assembly station and arranges, along the rotation direction of mount table, first conveying mechanism, second conveying mechanism and pressure equipment mechanism arrange in proper order, the utility model has the advantages of: utilize the rotation of assembly bench, through first conveying mechanism to the assembly station transport connecting screw on the assembly bench, utilize second conveying mechanism to have connecting screw's assembly station transport connection skin to the location afterwards, the pressure head among the rethread press fitting mechanism realizes connecting screw and connection skin riveting assembly, whole process need not the workman and participates in, degree of automation is high, and satisfies the requirement of heating pipe support assembly order completely, and the practicality is strong, has very big manufacturing value.
Description
Technical Field
The utility model relates to a water heater heating pipe accessory field especially relates to a heating pipe support assembly fixture.
Background
In the prior art, a heating pipe bracket assembly applied to a water heater is formed by assembling two components, as shown in fig. 1, a basic structure of the assembly comprises a connecting skin 100 and a connecting screw 200 arranged on the connecting skin, one end of the connecting screw 200 is riveted to the middle of the connecting skin 100, while fig. 2 is a structural schematic diagram of an initial state of the connecting skin 100, the connecting skin is basically in a sheet structure, the middle of the connecting skin is provided with a socket 102 for the connecting screw 200 to be positioned therein, two flanges 103 which are oppositely arranged extend upwards from the left side and the right side of the front surface of the connecting skin 100, and after assembly, the connecting screw 101 is limited in the socket 102 and positioned between the two flanges 103; fig. 2 is a schematic view of an initial state structure of the connecting screw 200, one end of which is a rivet 201, the other end of which has external threads to form a threaded portion 202, and the middle of which has a raised positioning ring 203, wherein the positioning ring 203 can limit the connecting screw 200 in the socket 102 of the connecting skin 100.
The heating pipe support in the prior art is manually assembled on a riveting machine, the specific steps are that a riveting part of a connecting screw rod is vertically arranged in a positioning groove of a positioning block of the riveting machine upwards, then a riveting hole of a connecting skin is aligned to a connecting screw rod sleeve, a riveting head of the riveting machine works to complete riveting, the assembled heating pipe support is disassembled, and then a second heating pipe support is assembled and reciprocates in sequence. The arrangement of the connecting screw in these steps is manually completed, and needs to be improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to prior art's current situation, provide one kind can realize automatically that two parts of heating pipe support assemble and the higher heating pipe support assembly fixture of machining efficiency.
The utility model provides a technical scheme that above-mentioned first technical problem adopted does: a heating pipe support assembly tool comprises
A base;
the assembling table is disc-shaped and is rotationally arranged on the base, and an assembling station for positioning parts to be assembled is arranged at the position, close to the edge, of the assembling table;
a first conveying mechanism for conveying the connecting screw to an assembling station, the first conveying mechanism being disposed adjacent to the assembling station;
the second conveying mechanism is used for conveying the connecting leather to the assembling station positioned with the connecting screw rod and is arranged at the downstream of the first conveying mechanism along the rotation direction of the assembling table; and
the press-mounting mechanism is arranged at the downstream of the second conveying mechanism along the rotation direction of the assembling table, and the output end of the press-mounting mechanism is provided with a press head for press-mounting the positioned connecting screw rod and the positioned connecting leather together;
and the driving mechanism is arranged on the base and used for driving the assembling table to rotate.
In order to ensure that the connecting screw rod can be positioned on the positioning block and cannot move, the assembling station is the positioning block arranged on the assembling table, and the positioning block is provided with a positioning hole for positioning the tail part of the screw rod in the thickness direction.
In order to facilitate the press-fitting of the next material and the feeding of the previous material to be carried out synchronously, preferably, the positioning blocks are multiple and are arranged at intervals along the circumferential direction of the assembling table.
In order to ensure that the first conveying mechanism can smoothly output the connecting screw, as an improvement, the first conveying mechanism comprises a first vibrating bin, a first guide rail and a clamping jaw assembly used for moving the connecting screw output by the first guide rail to an assembling station, the feeding end of the first guide rail is connected with the discharging end of the first vibrating bin, and the clamping jaw assembly is arranged at the discharging end of the first guide rail.
In order to ensure that the connecting screw can output at a constant speed under the vibration effect, at least part of the upstream section of the first guide rail is preferably spirally mounted on the first vibration bin from top to bottom along the circumferential direction of the first vibration bin.
In order to ensure that the output connecting screw rod can be directly clamped on the positioning block by the clamping jaw assembly and limited in the positioning hole, the first guide rail is further provided with a guide part for adjusting the connecting screw rod to a tail end downward state, the guide part is a guide groove which is formed on the first guide rail and is downward inclined from the inner ring to the outer ring, and the inclination angle of the guide groove is gradually increased along the conveying direction of the connecting screw rod.
In order to guarantee that the second conveying mechanism can be smooth, the leather is connected in output, as the improvement, second conveying mechanism includes second vibration storehouse, second guided way and moves the material mechanism, the feed end of second guided way is connected the discharge end of second vibration storehouse, it arranges to move the material mechanism the discharge end of second guided way.
In order to ensure that the connecting skin of second guided way output is single, the second guided way includes first direction section and the second direction section that connects gradually along material direction of delivery, the bore of first direction section discharge end is less than the bore of second direction section feed end, unnecessary connecting skin will filter at second direction section department like this, ensures that the connecting skin of output at every turn only has one.
In order to ensure the rotation of the assembly table, the assembly table is further provided with a driving mechanism for driving the assembly table to rotate, the driving mechanism comprises a driving motor and a transmission assembly, the transmission assembly comprises a first transmission wheel, a second transmission wheel and a transmission belt, the first transmission wheel is connected to an output shaft of the driving motor, the second transmission wheel is connected to a power input end of the assembly table, and the first transmission wheel and the second transmission wheel are in driving connection through the transmission belt.
Compared with the prior art, the utility model has the advantages of: this heating pipe support assembly fixture's mount table rotationally locates on the base, and be equipped with the assembly station that is used for the location to treat the assembly part in neighbouring edge, utilize the rotation of mount table, carry connecting screw to the assembly station on the mount table through first conveying mechanism, utilize second conveying mechanism to have connecting screw's assembly station to carry the connection skin to the location afterwards, the riveting assembly of connecting screw and connection skin is realized to the pressure head among the rethread assembly mechanism, whole process need not workman's participation, degree of automation is high, and satisfy the requirement of heating pipe support assembly order completely, therefore, the clothes hanger is strong in practicability, and has great production value.
Drawings
FIG. 1 is a schematic view of the assembly of the connecting screw and the connecting skin in the embodiment of the present invention;
FIG. 2 is a schematic view of the overall structure of the connection leather in the embodiment of the present invention;
FIG. 3 is a schematic view of the overall structure of the connecting screw rod in the embodiment of the present invention;
fig. 4 is a schematic view of the overall structure of the assembly fixture in the embodiment of the present invention;
fig. 5 is a schematic view of the overall structure of the assembly fixture at another angle in the embodiment of the present invention;
FIG. 6 is a schematic view of the overall structure of the base and the mounting platform according to the embodiment of the present invention;
fig. 7 is a schematic structural diagram of a first conveying mechanism in an embodiment of the present invention;
fig. 8 is a schematic structural view of a second conveying mechanism in the embodiment of the present invention;
fig. 9 is an enlarged schematic view of a portion a in fig. 4.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
As shown in fig. 1 to 9, in this embodiment, the heating tube holder assembling tool according to a preferred embodiment of the present invention includes a base 1, an assembling table 2, a first conveying mechanism 3, a second conveying mechanism 4, a press-fitting mechanism 5, and a driving mechanism 6.
The assembly table 2 in this embodiment is disc-shaped and is rotatably disposed on the base 1, referring to fig. 4, 6 and 9, the above-mentioned driving mechanism 6 is disposed on the base 1 and located at the bottom of the assembly table 2, the form of power supply for driving the assembly table 2 to rotate can be various, the driving mechanism 6 in this embodiment includes a driving motor 61 and a transmission assembly 62, wherein the transmission assembly 62 includes a first transmission wheel 621, a second transmission wheel 622 and a transmission belt 623, the first transmission wheel 621 is connected to an output shaft of the driving motor 61, the second transmission wheel 622 is connected to a power input end of the assembly table 2, the first transmission wheel 621 and the second transmission wheel 622 are in driving connection through the transmission belt 623, the transmission belt 623 can be a belt or a chain, and can be selected as appropriate according to actual conditions of production and daily use losses.
In the embodiment, an assembly station 2a for positioning a part to be assembled is arranged at the edge of the assembly table 2, the assembly station 2a is a positioning block arranged on the assembly table 2, and in order to ensure that the connecting screw rod 200 is stably positioned on the positioning block and facilitate the subsequent riveting and press-fitting process, the positioning block is provided with a positioning hole 21 for positioning the tail part of the screw rod in the thickness direction; the position of locating piece installation can be adjusted as required, in order to carry out material loading unloading simultaneously, saves time and raises the efficiency, and foretell locating piece has 4 and arranges along the circumference interval of mount table 2.
In this embodiment, referring to fig. 7, the first conveying mechanism 3 described above is used to convey the connecting screw 200 to the assembling station 2a, the first conveying mechanism 3 is arranged adjacent to the assembling station 2a, specifically, the first conveying mechanism 3 comprises a first vibrating bin 31, a first guide rail 32 and a clamping jaw assembly 33 used for moving a connecting screw rod 200 output by the first guide rail 32 to the assembling station 2a, a feeding end of the first guide rail 32 is connected with a discharging end of the first vibrating bin 31, the clamping jaw assembly 33 is arranged at the discharging end of the first guide rail 32, wherein at least part of the upstream section of the first guide rail 32 is spirally mounted on the first vibration bin 31 from top to bottom along the circumferential direction of the first vibration bin 31, so that the circumferential and top-to-bottom guide rail design, the conveying of the connecting screw rod 200 which is vibrated at a constant speed can be ensured, and the pressing rhythm is further ensured.
The clamping jaw assembly 33 in this embodiment includes a first pneumatic chuck 331 and a first pushing rod cylinder 332 for pushing out and retracting the first pneumatic chuck 331, when the connecting screw rod 200 is conveyed thereto, the first pneumatic chuck 331 moves down to clamp the connecting screw rod 200, the first pushing rod cylinder 332 pushes out the first pneumatic chuck 331 clamped with the connecting screw rod 200 to the positioning hole 21 of the positioning block, and then the first pneumatic chuck 331 moves down to place the connecting screw rod 200 in the positioning hole 21, the first pushing rod cylinder 332 drives the first pneumatic chuck 331 to return, and repeatedly clamps the next connecting screw rod 200.
Since the first pneumatic chuck 331 of the jaw assembly 33 only enables the connecting screw rod 200 to move horizontally, in order to enable the connecting screw rod 200 to enter the positioning hole 21 at one time without deflection and turning during clamping and placing, the first guide rail 32 is further provided with a guide portion 321 for adjusting the connecting screw rod 200 to a tail end downward state, the guide portion 321 is a guide groove formed on the first guide rail 32 and having a bottom wall inclined downward from an inner ring to an outer ring, and the inclination angle of the guide groove is gradually increased along the conveying direction of the connecting screw rod, so that the connecting screw rod 200 can be automatically adjusted to the tail end downward state when passing through the guide portion 321 in the process of vibrating and outputting along the first guide rail 32, and the successful clamping of the first pneumatic chuck 331 is ensured.
In this embodiment, referring to fig. 8, the second conveying mechanism 4 is used for conveying the connecting leather 100 to the assembling station 2a where the connecting screw is positioned, the second conveying mechanism 4 is arranged at the downstream of the first conveying mechanism 3 along the rotating direction of the assembling table 2, wherein the second conveying mechanism 4 comprises a second vibrating bin 41, a second guide rail 42 and a material moving mechanism 43, the feeding end of the second guide rail 42 is connected with the discharging end of the second vibrating bin 41, the material moving mechanism 43 is arranged at the discharging end of the second guide rail 42,
the material moving mechanism 43 in this embodiment includes a second pneumatic chuck 431 and a second push rod cylinder 432 for pushing out and retracting the second pneumatic chuck 431, when the connecting skin 100 is conveyed thereto, the second pneumatic chuck 431 moves downwards to clamp the connecting skin 100, the second push rod cylinder 432 pushes the second pneumatic chuck 431 with the connecting skin 100 clamped thereon out to the positioning hole 21 of the positioning block, then the second pneumatic chuck 431 moves downwards to place the connecting skin 100 in the positioning hole 21, the second push rod cylinder 432 drives the second pneumatic chuck 431 to return, and repeatedly clamps and takes out the next connecting skin 100.
The second guide rail 42 in the second conveying mechanism 4 includes a first guide section 421 and a second guide section 422 connected in sequence along the material conveying direction, and the caliber of the discharge end of the first guide section 421 is smaller than the caliber of the feed end of the second guide section 422, so that the change of the calibers of the first guide section 421 and the second guide section 422 can ensure the number of the connecting skins 100 conveyed by the whole second conveying mechanism 4, and ensure that the second pneumatic chuck 431 only clamps a single connecting skin 100 in one action.
The press-fitting mechanism 5 in this embodiment is disposed downstream of the second conveying mechanism 4 in the rotation direction of the assembly table 2, the output end of the press-fitting mechanism 5 has a press head 51 for press-fitting the positioned connecting screw and connecting skin together, the press-fitting mechanism 5 may be in the form of a press or a riveting machine, the press-fitting mechanism 5 in this embodiment is a riveting machine, and the press head 51 is a riveting head. In addition, the first vibration chamber 31 and the second vibration chamber 41 in this embodiment are both provided with vibration generators at the bottom thereof, which is a conventional structure and will not be described herein.
The heating pipe support assembling tool further comprises a controller, and the assembling method of the assembling tool comprises the following steps:
a: the driving motor 61 works under the control of the controller to drive the assembling table 2 to rotate to the assembling station 2a and is positioned at the discharging end of the first vibrating bin 31;
b: the first vibration bin 31 starts to vibrate under the control of the controller and conveys the connecting screw rod 200 to the discharge end of the first guide rail 32;
c: the clamping jaw assembly 33 clamps the connecting screw rod 200 at the discharge end of the first guide rail 32 under the control of the controller and places the tail end of the connecting screw rod 200 downwards into the positioning hole 21 of the assembling station 2 a;
d: the controller controls the driving motor 61 to work so as to drive the assembling table 2 to rotate to the assembling station 2a and locate at the discharge end of the second vibrating bin 41;
e: the second vibration bin 41 starts to vibrate under the control of the controller and conveys the connecting leather 100 to the discharge end of the second guide rail 42;
f: the material moving mechanism 43 clamps the connecting skin 100 at the discharge end of the second guide rail 42 under the control of the controller, and places the connecting skin 100 on the connecting screw rod 200, so that the riveting part 201 of the connecting screw rod 200 is accommodated in the socket 102 of the connecting skin 100;
g: the driving motor 61 works under the control of the controller to drive the assembling table 2 to rotate to the assembling station 2a which is positioned right below the pressure head 51;
h: the press head 51 maintains a predetermined pressure to exert force on the assembly of the coupling skin 100 and the coupling screw 200 under the control of the controller to complete press-fitting;
i: the driving motor 61 works under the control of the controller to drive the assembling table 2 to rotate to the assembling station 2a to rotate to the discharging position, the assembled heating pipe support assembly is taken out, and then the steps a to i are repeated.
Claims (9)
1. The utility model provides a heating pipe support assembly fixture which characterized in that: comprises that
A base (1);
the assembling table (2) is disc-shaped and is rotatably arranged on the base (1), and an assembling station (2a) for positioning a part to be assembled is arranged on the assembling table (2) adjacent to the edge;
a first conveying mechanism (3) for conveying the connecting screw to the assembly station (2a), the first conveying mechanism (3) being arranged adjacent to the assembly station (2 a);
a second conveying mechanism (4) for conveying the connecting skin to the assembly station (2a) where the connecting screw is positioned, the second conveying mechanism (4) being arranged downstream of the first conveying mechanism (3) in the direction of rotation of the assembly table (2); and
the press-fitting mechanism (5) is arranged at the downstream of the second conveying mechanism (4) along the rotating direction of the assembling table (2), and the output end of the press-fitting mechanism (5) is provided with a press head (51) for press-fitting the positioned connecting screw rod and the positioned connecting leather together;
and the driving mechanism (6) is arranged on the base (1) and is used for driving the assembling table (2) to rotate.
2. The heating pipe support assembly fixture of claim 1, characterized in that: the assembly station (2a) is a positioning block arranged on the assembly table (2), and the positioning block is provided with a positioning hole (21) for positioning the tail part of the screw rod in the thickness direction.
3. The heating pipe support assembly fixture of claim 2, characterized in that: the positioning blocks are arranged in a plurality of ways and are arranged at intervals along the circumferential direction of the assembly table (2).
4. The heating pipe support assembly fixture of claim 2, characterized in that: the first conveying mechanism (3) comprises a first vibration bin (31), a first guide rail (32) and a clamping jaw assembly (33) used for moving a connecting screw output by the first guide rail (32) to an assembling station (2a), the feeding end of the first guide rail (32) is connected with the discharging end of the first vibration bin (31), and the clamping jaw assembly (33) is arranged at the discharging end of the first guide rail (32).
5. The heating pipe support assembly fixture of claim 4, characterized in that: at least part of the upstream section of the first guide rail (32) is spirally mounted on the first vibrating bin (31) from top to bottom along the circumferential direction of the first vibrating bin (31).
6. The heating pipe support assembling tool according to claim 4 or 5, characterized in that: the first guide rail (32) is further provided with a guide part (321) used for adjusting the connecting screw rod to a tail end downward state, the guide part (321) is a guide groove which is formed on the first guide rail (32) and the bottom wall of the guide groove inclines downwards from the inner ring to the outer ring, and the inclination angle of the guide groove is gradually increased along the conveying direction of the connecting screw rod.
7. The heating pipe support assembly fixture of claim 6, characterized in that: the second conveying mechanism (4) comprises a second vibration bin (41), a second guide rail (42) and a material moving mechanism (43), the feeding end of the second guide rail (42) is connected with the discharging end of the second vibration bin (41), and the material moving mechanism (43) is arranged at the discharging end of the second guide rail (42).
8. The heating pipe support assembly fixture of claim 7, characterized in that: the second guide rail (42) comprises a first guide section (421) and a second guide section (422) which are sequentially connected along the material conveying direction, and the caliber of the discharge end of the first guide section (421) is smaller than that of the feed end of the second guide section (422).
9. The heating pipe support assembly fixture of claim 1, characterized in that: actuating mechanism (6) include driving motor (61) and drive assembly (62), drive assembly (62) include first drive wheel (621), second drive wheel (622) and drive belt (623), first drive wheel (621) are connected on the output shaft of driving motor (61), second drive wheel (622) are connected the power input end of mount table (2), first drive wheel (621) and second drive wheel (622) are connected through drive belt (623) looks drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020401081.7U CN212190923U (en) | 2020-03-25 | 2020-03-25 | Heating pipe support assembly fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020401081.7U CN212190923U (en) | 2020-03-25 | 2020-03-25 | Heating pipe support assembly fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212190923U true CN212190923U (en) | 2020-12-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020401081.7U Active CN212190923U (en) | 2020-03-25 | 2020-03-25 | Heating pipe support assembly fixture |
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| CN (1) | CN212190923U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111266468A (en) * | 2020-03-25 | 2020-06-12 | 宁波澳孚机械有限公司 | Heating pipe support assembling tool and assembling method thereof |
| CN111266468B (en) * | 2020-03-25 | 2024-07-05 | 宁波澳孚机械有限公司 | Heating pipe support assembling tool and assembling method thereof |
-
2020
- 2020-03-25 CN CN202020401081.7U patent/CN212190923U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111266468A (en) * | 2020-03-25 | 2020-06-12 | 宁波澳孚机械有限公司 | Heating pipe support assembling tool and assembling method thereof |
| CN111266468B (en) * | 2020-03-25 | 2024-07-05 | 宁波澳孚机械有限公司 | Heating pipe support assembling tool and assembling method thereof |
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