CN212150487U - Automatic running-in intelligent conveying line - Google Patents
Automatic running-in intelligent conveying line Download PDFInfo
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- CN212150487U CN212150487U CN201922498796.9U CN201922498796U CN212150487U CN 212150487 U CN212150487 U CN 212150487U CN 201922498796 U CN201922498796 U CN 201922498796U CN 212150487 U CN212150487 U CN 212150487U
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Abstract
The utility model discloses an automatic intelligent transfer chain of running-in, this automatic intelligent transfer chain of running-in includes control system, transmission line and running-in host computer, through above-mentioned structural design, can carry out automatic transmission and the automatic test of running-in of wheel pair bearing to rail vehicle's wheel pair, integrated circuit board and infrared temperature measurement system through control system carry out temperature data acquisition, the transmission line conveys the wheel pair to the running-in host computer according to the procedure automatic operation of setting for, control system automatic control output accomplishes the bearing running-in experiment, test process and result show in real time on control system's display interface, run-in test work is spread the wheel pair by the transfer chain after accomplishing again, it has obtained following beneficial technological effect for prior art: the utility model provides an automatic intelligent transfer chain that runs in has solved the problem of artifical hoist and mount in the transportation to realized wheel pair automatic conveying, the automatic run-in test of bearing and real-time demonstration, can the automatic completion of overall process, reduce personnel intensity of labour, improve production efficiency.
Description
Technical Field
The utility model relates to a dedicated automatic intelligent transfer chain that breaks in of rail vehicle can carry out automatic transmission and bearing break-in test function to rail vehicle's wheel pair.
Background
The wheel set rolling bearing is an important part of the railway wagon, the detection of the state of the rolling bearing is always the key work content of a vehicle section, and the initial diagnosis of the bearing fault by each vehicle section in China at present mainly depends on the experience of an operator: the manual swivel bearing of workman, whether the human ear differentiates whether has the abnormal sound in the bearing operation, whether have the card in the operation of the sensation bearing on the hand to hinder etc. and the detection mode needs the experience accumulation throughout the year, does not have the detection standard that can accurate quantization yet, in order to guarantee safety, as long as the workman suspects just retreats, leads to a large amount of mistake to retreat and unloads the bearing, according to statistics: the accuracy rate of manual judgment is only about 20%, which not only causes great waste in the aspect of production cost, but also has great influence on the fluency of production organization.
Disclosure of Invention
In order to overcome the above-mentioned not enough, the utility model discloses the automatic intelligent transfer chain that runs in of development can accomplish the transmission and the bearing running in test function of wheel pair automatically, will gather experimental data and test result and report to PC control system display interface, but clear observation data result has reduced the information transfer error by a wide margin, has alleviateed intensity of labour, improves the degree of automation of overhauing the back performance test to improve production efficiency and detection quality.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
automatic break-in intelligence transfer chain, its characterized in that: the host consists of a PC control system (1), a transmission line (2), a running-in host (4) and the like, and data acquisition is realized through an infrared temperature measurement system (8); the PC control system (1) is a control center and a data management and storage center; the PC control system (1) can control the transmission line (2) to transmit the wheel pair and control the running-in host (4) to carry out running-in test on the bearings of the wheel pair, and can display the test process and data in real time; the transmission line (2) is used for transmitting the wheel pair to the running-in host (4) or transmitting the wheel pair out after the running-in test is finished; the running-in main machine (4) is used for carrying out running-in test on the wheel pair bearing; and the infrared temperature measurement system (8) acquires data of the bearing temperature during the running-in test and uploads the data to a PC interface through the PC control system (1) to display the data.
The intelligent transmission line has the advantages of reasonable design, compact structure, advanced process, simple and convenient operation, stable operation and higher automation degree, and is the intelligent transmission line for carrying out automatic running-in tests on the wheel set automatic transmission and the bearing of the railway vehicle; the main characteristics are as follows:
1. the equipment has reasonable process flow and high testing efficiency;
2. the structure is simple, and the overhaul is convenient;
drawings
The invention is further described below with reference to the following figures and examples:
FIG. 1: automatic running-in intelligent conveyor line main view
FIG. 2: automatic break-in intelligence transfer chain top view
FIG. 3: running in the main view of the main machine
In the figure: the equipment comprises a PC control system (1), a transmission line (2), a shifting wheel mechanism (3), a running-in host (4), a friction mechanism (5), a riding wheel mechanism (6), a brake mechanism (7), an infrared temperature measurement system (8) and a servo motor (9).
Detailed Description
Please refer to fig. 1, 2, and 3: an automatic running-in intelligent conveying line comprises a PC control system (1), a transmission line (2), a friction mechanism (5), an infrared temperature measurement system (8) and other main components, wherein the PC control system (1) is a control center and a data management and storage center and can transmit, automatically test, collect data and the like to a wheel pair bearing; the transmission line (2) is used for transmitting the wheel pair, transmitting the wheel pair to the running-in host (4), and transmitting the wheel pair out after the running-in test is finished; the wheel shifting mechanism (3) is used for applying thrust to the wheel pair to push the wheel pair out when the wheel pair is transmitted on the transmission line (2) and cannot be transmitted to the running-in host (4) due to no external acting force; inputting corresponding test parameters on a test program interface of a PC control system (1), controlling a servo motor (9) by the PC control system (1) to drive a transmission line (2) to travel, transmitting a wheel pair to a running-in host (4), supporting a wheel pair by a wheel supporting mechanism (6) and fixing a wheel pair bearing, driving the wheel pair to run by a friction mechanism (5), acquiring temperature data of the bearing by an infrared temperature measurement system (8), and braking the wheel pair by a braking mechanism (7) and pushing the wheel pair out of the running-in host (4) after the test is finished; the whole process of wheel set conveying and running-in test is automatically completed under the control of the PC control system (1), wherein the whole process comprises the following steps: the method comprises the following steps of wheel set transmission feeding, wheel descending, friction wheel clamping, bearing running-in, friction wheel loosening, wheel braking, wheel lifting, wheel pushing and the like, wherein a test interface of a PC control system (1) displays a temperature change curve in real time, the current bearing temperature change condition can be mastered by observing the temperature change curve, and accurate judgment and indication are carried out through a running-in conclusion after the test is finished.
Claims (1)
1. Automatic break-in intelligence transfer chain, its characterized in that: the host consists of a PC control system (1), a transmission line (2), a running-in host (4) and the like, and data acquisition is realized through an infrared temperature measurement system (8); the PC control system (1) is a control center and a data management and storage center; the PC control system (1) can control the transmission line (2) to transmit the wheel pair and control the running-in host (4) to carry out running-in test on the bearings of the wheel pair, and can display the test process and data in real time; the transmission line (2) is used for transmitting the wheel pair to the running-in host (4) or transmitting the wheel pair out after the running-in test is finished; the running-in main machine (4) is used for carrying out running-in test on the wheel pair bearing; the infrared temperature measurement system (8) collects data of the bearing temperature during the running-in test and uploads the data to the PC interface through the PC control system (1) to display the data, and the whole process of conveying, detecting and storing is automatically completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922498796.9U CN212150487U (en) | 2019-12-26 | 2019-12-26 | Automatic running-in intelligent conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922498796.9U CN212150487U (en) | 2019-12-26 | 2019-12-26 | Automatic running-in intelligent conveying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212150487U true CN212150487U (en) | 2020-12-15 |
Family
ID=73707786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922498796.9U Active CN212150487U (en) | 2019-12-26 | 2019-12-26 | Automatic running-in intelligent conveying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212150487U (en) |
-
2019
- 2019-12-26 CN CN201922498796.9U patent/CN212150487U/en active Active
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