CN212124243U - Production line for producing artificial stone - Google Patents

Production line for producing artificial stone Download PDF

Info

Publication number
CN212124243U
CN212124243U CN202020080197.5U CN202020080197U CN212124243U CN 212124243 U CN212124243 U CN 212124243U CN 202020080197 U CN202020080197 U CN 202020080197U CN 212124243 U CN212124243 U CN 212124243U
Authority
CN
China
Prior art keywords
station
raw materials
curing
motor
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202020080197.5U
Other languages
Chinese (zh)
Inventor
申江毛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Yixin Home Co ltd
Original Assignee
Guangdong Yixin Home Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Yixin Home Co ltd filed Critical Guangdong Yixin Home Co ltd
Priority to CN202020080197.5U priority Critical patent/CN212124243U/en
Application granted granted Critical
Publication of CN212124243U publication Critical patent/CN212124243U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The utility model relates to a production line of production rostone, including conveying mechanism, input cope match-plate pattern station that is used for the template of splendid attire raw materials, be used for spouting demoulding liquid station, be used for laying the raw materials in the template unloading station, be used for sweeping the sweeping station of raw materials in the flat template, with raw materials curing forming's solidification station and be used for piling up the folded plate station of placing with fashioned sheet material of spraying demoulding liquid. The utility model provides a production line of rostone through last diaphragm plate station, spout drawing of patterns liquid station, unloading station, sweep the setting of several stations of flat station, solidification station and lamination station, has realized the online continuous molding of artificial slabstone, and production efficiency is high, through the setting of unloading station and sweeping the flat station, has guaranteed that the cloth is even, guarantees off-the-shelf quality.

Description

Production line for producing artificial stone
Technical Field
The utility model relates to an rostone production facility technical field specifically relates to a production line of production rostone.
Background
The artificial stone needs to be subjected to the steps of stirring, distributing, curing and the like, and the raw material formula of the artificial stone is added with resin which has large viscosity and is easy to agglomerate, so that a plurality of inconveniences are brought to the processes of conveying, stirring, distributing and the like of the raw materials of the artificial stone, if agglomerated raw materials fall into the template during material distribution and massive agglomerated raw materials also fall into the template during conveying, uneven raw materials easily cause the inconsistency of patterns, thickness and the like of the artificial stone, and influence the forming quality of the artificial stone, after the material distribution of the conventional artificial stone material distribution mechanism is finished, the raw materials need to be kneaded manually, the consistency and uniformity of the raw materials are ensured, hundreds of jin or even hundreds of jin of raw materials are usually used in the production process of the artificial stone, conceivably, the labor intensity of manually kneading the raw materials is high, and the production efficiency of manually kneading is low, so that the market demand cannot be met.
On the other hand, agglomerated bulk raw materials fall into the conveyer belt, and the raw materials on the conveyer belt can not meet the production requirements, so that the blockage phenomenon is serious, equipment faults are easily caused, and the normal production of a production line is influenced.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a production line of production rostone has realized the online continuous shaping of rostone stone slab, and production efficiency is high, and realizes automatically that the cloth is even, guarantees off-the-shelf quality.
In order to solve the technical problem, the utility model provides a production line for producing artificial stones, which comprises a conveying mechanism, an upper template station for inputting a template for containing raw materials, a demoulding liquid spraying station for spraying a demoulding liquid, a blanking station for laying the raw materials in the template, a leveling station for leveling the raw materials in the template, a curing station for curing and forming the raw materials and a laminating station for stacking and placing the formed plates, wherein the upper template station, the demoulding liquid spraying station, the blanking station, the leveling station, the curing station and the laminating station are sequentially arranged along the conveying mechanism;
the blanking station comprises a feeding mechanism positioned below the stirrer, a granulating mechanism connected with the feeding mechanism, a rolling mechanism connected with the granulating mechanism, a conveying mechanism connected with the rolling mechanism and a distributing mechanism connected with the conveying mechanism;
the distributing mechanism comprises a hopper, an auger mechanism positioned in the hopper, a dispersing mechanism used for scattering raw materials and a distributing belt positioned below the hopper.
Preferably, the conveying mechanism comprises a rack, a roller arranged on the rack and a rolling motor for driving the roller to roll, and the rolling motor drives the roller to rotate.
Preferably, the feeding mechanism comprises a feeding belt, a material guide pipe connected with the feeding belt and a feeding motor for driving the feeding belt to move back and forth;
a first gap is formed between the material guide pipe and the granulating mechanism;
the feeding motor drives the feeding belt to move in a direction close to or far away from the granulating mechanism, and the material guide pipe moves along with the feeding belt.
Preferably, the granulation mechanism comprises an upper pressing belt, a lower pressing belt and an oil pump motor, wherein the granulation raw material is positioned on the lower pressing belt;
the first gap is positioned between the material guide pipe and the pressing belt.
Preferably, the rolling mechanism includes a first roller shaft and a second roller shaft parallel to the first roller shaft.
Preferably, the auger mechanism comprises an auger main shaft, a first propeller blade positioned on the auger main shaft, a second propeller blade positioned on the auger main shaft and an auger motor for driving the auger main shaft to rotate;
first propeller blade is helical structure, second propeller blade is the heliciform, just the direction of rotation of second propeller blade with first propeller blade's direction of rotation is opposite.
Preferably, the dispersing mechanism comprises a dispersing main shaft, a plurality of dispersing steel needles arranged on the dispersing main shaft and a dispersing motor connected with the dispersing main shaft;
the dispersion steel needle includes first dispersion steel needle and second dispersion steel needle, the length of first dispersion steel needle and second dispersion steel needle is different, and the interval sets up.
Preferably, the curing station is used for curing and molding the raw materials in the template, and comprises a first curing mechanism, a second curing mechanism and a third curing mechanism which are sequentially arranged along the conveying mechanism, wherein the third curing mechanism is a vacuum curing mechanism;
the first curing mechanism comprises a first conveying and pressing mechanism, a first pressure head matched with the first conveying and pressing mechanism and a first driving mechanism for driving the first pressure head to move;
the second curing mechanism comprises a second conveying and pressing mechanism, a second pressure head matched with the second conveying and pressing mechanism and a second driving mechanism for driving the second pressure head to move;
the third curing mechanism comprises a third transmission pressing mechanism, a third pressing head matched with the third transmission pressing mechanism, a third driving mechanism for driving the third pressing head to move and a vacuum motor for vacuumizing.
Preferably, the upper template station is positioned at the front end of the conveying mechanism and comprises a moving arm, a moving motor for driving the moving arm to move in a translation manner and a lifting motor for driving the moving arm to move in a lifting manner, and a sucking disc is arranged at the tail end of the moving arm;
the stacking station comprises stacking arms, a driving device, a stacking translation motor and a driving device, wherein the stacking translation motor and the driving device are used for stacking arm translation motion, the stacking lifting motor is used for stacking arm lifting motion, and a stacking sucker is arranged on the stacking arm.
Preferably, the demolding liquid spraying station comprises a liquid spraying machine, a liquid spraying valve arranged on the liquid spraying machine and an air drying machine used for air drying the demolding liquid.
Implement the utility model discloses, following beneficial effect has:
1. the utility model provides a production line of rostone through last diaphragm plate station, spout drawing of patterns liquid station, unloading station, sweep the setting of several stations of flat station, solidification station and lamination station, has realized the online continuous molding of artificial slabstone, and production efficiency is high, through the setting of unloading station and sweeping the flat station, has guaranteed that the cloth is even, guarantees off-the-shelf quality.
2. The utility model provides a production line of rostone, during the cloth, at first carry different raw materials respectively through feeding mechanism and granulation mechanism, pass through granulation mechanism and roll squeezer mechanism homogeneous mixing again, at last through the cloth after the cloth mechanism mixes, guarantee all raw materials homoenergetic intensive mixing to the shaping of solidifying in even falling into the curing template has guaranteed the off-the-shelf uniformity of rostone and quality, has realized automated production, has improved production efficiency.
3. The utility model provides a production line of rostone decomposes into three solidification mechanism with a traditional solidification machine to set up third solidification mechanism into vacuum solidification mechanism, make bubble and steam in the raw materials all by the evacuation, when guaranteeing finished product quality, three solidification mechanism can be in succession on-line solidification, has improved production efficiency, and need not increase the workman and look after, need not additionally increase the human cost.
Drawings
FIG. 1 is a schematic view of the structure of a production line for producing artificial stone according to the present invention;
FIG. 2 is a schematic structural view of a blanking station of the production line for producing artificial stones according to the present invention;
FIG. 3 is a schematic structural view of a distributing mechanism of the production line for producing artificial stones according to the present invention;
FIG. 4 is a schematic structural view of the auger mechanism of the production line for producing artificial stone of the present invention;
FIG. 5 is a schematic view of the dispersing mechanism of the artificial stone production line of the present invention;
FIG. 6 is a schematic structural view of a curing station of the production line for producing artificial stone according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.
As shown in fig. 1-3, the utility model discloses a production line for producing artificial stone, including conveying mechanism 1, the last template station 2 of template of input being used for splendid attire raw materials, be used for spouting stripping liquid station 3 of stripper liquid, be used for laying the raw materials in the template unloading station 4, be used for sweeping the level station 5 of raw materials in the template, solidify the fashioned solidification station 6 of raw materials and be used for piling up the lamination station 7 of placing the fashioned sheet material, last template station 2, spout stripping liquid station 3, unloading station 4, sweep level station 5, solidification station 6 and lamination station 7 set gradually along conveying mechanism 1;
the blanking station 4 comprises a feeding mechanism 41 positioned below the stirrer, a granulating mechanism 42 connected with the feeding mechanism 41, a rolling mechanism 43 connected with the granulating mechanism 42, a conveying mechanism 44 connected with the rolling mechanism 43 and a distributing mechanism 45 connected with the conveying mechanism 44;
the distributing mechanism 45 comprises a hopper 451, an auger mechanism 452 positioned in the hopper 451, a dispersing mechanism 453 for scattering raw materials, and a distributing belt 454 positioned below the hopper 451.
As shown in fig. 1, the conveying mechanism 1 runs through the whole production line, and is used for conveying raw materials, ensuring smooth molding of the raw materials and obtaining the required artificial stone. Specifically, the conveying mechanism 1 comprises a rack 11, a roller 12 arranged on the rack 11 and a rolling motor for driving the roller 12 to roll, the rolling motor drives the roller 12 to rotate, raw materials are contained in a template 10, and the template 10 is positioned on the roller 12, so that when the roller 12 rolls, the raw materials and the template 10 move along with the roller 12, and the raw materials are conveyed.
The upper template station 2 is located at the front end of the conveying mechanism and used for inputting a template, the upper template station comprises a moving arm 21 and a driving device, a moving motor and a driving device are used for moving the arm 21 in a translation motion mode, a lifting motor is used for moving the arm in a lifting motion mode, a sucker 22 is arranged at the tail end of the moving arm 21, the sucker 22 sucks the template 10 and drives the moving arm 21 and the sucker 22 in a translation motion mode to a preset position, then the lifting motor drives the moving arm 21 and the sucker 22 to descend, and the template 10 is placed on the conveying mechanism 1.
And the demolding liquid spraying station 3 is used for spraying demolding liquid to the inside of the template 10, so that the formed artificial stone plate can smoothly fall off from the template 10, and the quality of a finished product of the artificial stone plate is ensured. Spout drawing of patterns liquid station 3 includes the hydrojet machine, locates hydrojet valve on the hydrojet machine and be used for air-drying the air dryer of the drawing of patterns liquid, the hydrojet machine is used for storing the drawing of patterns liquid and sprays the drawing of patterns liquid toward the template in, the hydrojet valve is used for the switch the hydrojet machine switches the hydrojet valve according to actual need for the hydrojet machine sprays the drawing of patterns liquid as required, the air dryer is used for air-drying the drawing of patterns liquid, improves production efficiency.
In order to prevent impurities and the like from remaining in the template to influence the quality of a finished product of the artificial stone slab, a cleaning station is further arranged between the upper template station 2 and the demolding liquid spraying station 3, and a cleaning motor is arranged on the cleaning station and used for cleaning the template on the conveying mechanism to ensure the forming quality of the artificial stone slab.
As shown in fig. 2, the blanking station 4 includes a feeding mechanism 41 located below the mixer, a granulating mechanism 42 connected to the feeding mechanism 41, a rolling mechanism 43 connected to the granulating mechanism 42, a conveying mechanism 44 connected to the rolling mechanism 43, and a distributing mechanism 45 connected to the conveying mechanism 44.
The feeding mechanism 41 is positioned below the stirrer and used for conveying artificial stone raw materials, the number of the feeding mechanism is one or more, one feeding mechanism can be used for conveying one artificial stone raw material, the artificial stone raw materials can also be uniformly stirred and then conveyed through at least one feeding mechanism 41 to be mixed, and the artificial stone raw materials are specifically arranged according to actual needs. Feeding mechanism 41 includes feeding belt 411, with passage 412 and the drive that feeding belt 411 is connected feeding belt 412 back and forth movement's feeding motor, feeding belt 411 is located the below of mixer, and the rostone raw materials that stirs through the mixer falls into on the feeding belt, the rostone raw materials is located feeding belt 411 promptly, feeding belt 411 follows its self pivot motion for the rostone raw materials is in feeding belt 411 upward movement realizes its pay-off function.
The guide pipe 412 with the feeding belt 411 is connected, the rostone raw materials on the feeding belt 411 pass through inside the guide pipe 412, fall into on the granulation mechanism 42, in order to control the thickness of raw materials on the granulation mechanism 42 guarantees that the artificial stone raw materials evenly fall down, the guide pipe 412 with be equipped with first clearance between the granulation mechanism 42, the concrete size in first clearance is decided by actual production requirement.
The feeding motor is connected with the feeding belt 411 and drives the feeding belt 411 to move back and forth, specifically, the feeding motor drives the feeding belt 411 to move in a direction close to or far away from the granulating mechanism 42, the material guide pipe 412 moves along with the feeding belt 411, and uneven artificial stone raw materials on the granulator are swept flat in the moving process, so that uniform blanking is realized.
Granulation mechanism 42 with feeding mechanism 41 is connected, and it includes last belt 421, pushes down belt 422 and oil pump motor 423, and wherein granulation raw materials is located push down on the belt 422, go up the belt 421 that presses and be used for the cooperation push down belt 422 suppression rostone raw materials and granulation raw materials, oil pump motor 423 is used for the suppression for the rostone raw materials and the mixture of granulation raw materials (hereinafter be referred to as raw materials, the raw materials that here appears are the same with the raw materials that here indicates) output thickness through oil pump motor 423 is even, thereby makes the raw materials intensive mixing, guarantees off-the-shelf uniformity.
It should be noted that the raw material of the artificial stone is made of a mixture of various materials, and in order to form a large particle shape on the artificial stone, a granulation raw material of large particles needs to be additionally added. The raw materials can not be stirred by a stirrer, otherwise, the raw materials are easily crushed, so that the raw materials for granulation are conveyed by the granulating mechanism independently, and other raw materials (namely the artificial stone raw materials) are conveyed by the feeding mechanism after being stirred.
In the course of the work, the granulation raw materials is located and pushes down belt 422 and follow and push down belt 422 motion, and feeding mechanism carries the rostone raw materials to pushing down on belt 422, just first clearance is located between passage 412 and the pushing down belt 422, just passage 412 back and forth movement will sweep the rostone raw materials of coming through passage 412 transport for the rostone raw materials is on pushing down belt 422 with granulation raw materials homogeneous mixing, and the raw materials is suppressed when passing through oil pump motor 423, further guarantees the raw materials intensive mixing through the suppression of oil pump motor 423, thereby guarantees off-the-shelf uniformity.
The rolling mechanism 43 is connected with the granulating mechanism and located below the downward pressing belt 422, so that raw materials are fully mixed, the rolling mechanism comprises a first roller shaft and a second roller shaft parallel to the first roller shaft, the raw materials pressed by the granulating mechanism are blocky and enter the space between the first roller shaft and the second roller shaft, the raw materials are pressed again by the first roller shaft and the second roller shaft, the raw materials are fully mixed, and the quality and consistency of finished products are guaranteed.
Conveying mechanism 44 is used for sending the raw materials that the roll-in was accomplished into inside the cloth mechanism, and it is conveyer, and one end is located the below of roll-in mechanism 43, the other end is located cloth mechanism 45's top, and the raw materials that roll-in mechanism 43 roll-in was accomplished fall into on the conveyer belt, conveyer belt follows its self roller motion, and the raw materials that fall into on the conveyer belt follows it and moves together, and the raw materials reachs fall into behind the conveyer belt tip inside the cloth mechanism, the cloth of being convenient for.
In order to prevent that the raw materials surface height etc. that the roll-in was accomplished from not meeting the requirements, influence off-the-shelf quality, still including being located the limit for height board 46 of conveyer tip, limit for height board 46 with be equipped with the second clearance between the conveyer, the raw materials on the conveyer pass through the second clearance falls into inside cloth mechanism 45, when raw materials distributes inhomogeneous or highly too high, limit for height board 46 blocks the raw materials and falls down, operating personnel adjust granulation mechanism 42 and roll-in mechanism 43's parameter as required can.
As shown in fig. 3, the distribution mechanism 45 includes a hopper 451, an auger mechanism 452 provided in the hopper 451, a scattering mechanism 453 for scattering the raw material, and a distribution belt 454 provided below the hopper 451.
The hopper 451 is used for temporarily storing raw materials, and a feed opening is formed in the bottom of the hopper, so that the raw materials can be separated and fed after being stirred by the auger mechanism 452 and the dispersing mechanism 453 inside the hopper, and the uniformity of the distribution is guaranteed. Specifically, the cloth belt 454 is located below the feed opening, and the raw material output from the feed opening falls on the cloth belt 454, and is conveyed to the curing station 6 through the cloth belt 454 to be cured, so that a finished product is obtained, and therefore the uniformity of the cloth directly affects the quality of the finished product.
As shown in fig. 4, auger mechanism 452 is located inside hopper 451, it includes auger main shaft 455, is located first propeller blade 456 on the auger main shaft 455, is located second propeller blade 457 and the drive on the auger main shaft 455 auger main shaft 451 pivoted auger motor, wherein, the both ends of auger main shaft 455 are followed respectively outside hopper 451, wherein, one end with auger motor is connected, is convenient for auger motor drives auger main shaft 455 rotates, and the other end is equipped with auger support frame and auger bearing, the auger main shaft passes through auger bearing is fixed in on the auger support frame, be convenient for realize the rotation of auger main shaft.
The first propeller blade 456 is located on the auger main shaft 455, and is of a spiral structure, so that raw materials are conveniently dispersed, the second propeller blade 457 is located on the auger main shaft 455 and is of a spiral shape, and the rotating direction of the second propeller blade 457 is opposite to that of the first propeller blade 455, so that the raw materials in the hopper 451 can be fully dispersed, and the later-stage distribution is uniform.
The auger motor is connected with the auger main shaft 455, so that the auger main shaft 455 can be driven to rotate, and the dispersion function of raw materials can be realized.
As shown in fig. 5, the dispersing mechanism 453 is located in the hopper, and is configured to stir the raw material, and includes a dispersing main shaft 458, a plurality of dispersing steel needles 459 disposed on the dispersing main shaft 458, and a dispersing motor connected to the dispersing main shaft 458, where two ends of the dispersing main shaft 458 extend out of the hopper from two ends of the hopper 451, respectively, one end of the dispersing main shaft is connected to the dispersing motor, and the other end of the dispersing main shaft is provided with a dispersing support frame and a dispersing bearing, and the dispersing main shaft is fixed to the dispersing support frame through the dispersing bearing, and is configured to ensure that the dispersing main shaft can rotate under the action of the dispersing motor, so as to disperse the raw material.
The dispersing steel needles 459 are arranged on the dispersing main shaft 458, the number of the dispersing steel needles is multiple, the lengths of the dispersing steel needles 459 are not identical and are distributed in a regular or irregular shape, in the embodiment, the dispersing steel needles 459 comprise a first dispersing steel needle and a second dispersing steel needle, the lengths of the first dispersing steel needle and the second dispersing steel needle are different, and the first dispersing steel needle and the second dispersing steel needle are arranged at intervals so as to ensure that raw materials can be fully scattered and loosened by the dispersing mechanism.
The dispersion motor is connected to the dispersion main shaft 458 and configured to drive the dispersion main shaft 458 to rotate.
The distribution belt 454 is used for conveying raw materials into the template 10, is located below the feed opening of the hopper 451, is used for transferring the raw materials output from the feed opening, and moves along with a roller of the distribution belt to convey the raw materials.
In order to prevent the warp the raw materials that the feed opening fell distributes unevenly, influences the finished product quality, the end of cloth belt still is equipped with mace 47 and drive mace pivoted mace motor, mace 47 with be equipped with the third clearance between the cloth belt 454, when the width that highly is greater than the third clearance of raw materials, mace 47 rotates the raw materials that the in-process was broken up out of, guarantees that the raw materials height of output is in predetermineeing the within range, further guarantees the homogeneity and the finished product quality of cloth.
The sweeping station 5 is used for sweeping the raw materials falling into the template, and comprises a sweeping arm 51 and a sweeping motor for driving the sweeping arm to move back and forth, and the sweeping arm moves back and forth under the action of the sweeping motor, so that the raw materials in the template are swept, the thickness consistency of the raw materials in the template is ensured, and the quality of the finished artificial stone plate is ensured.
As shown in fig. 1 and 6, the curing station 6 is used for curing and molding the raw material in the template, and includes a first curing mechanism 61, a second curing mechanism 62 and a third curing mechanism 63 which are sequentially arranged along the conveying mechanism 1, where the third curing mechanism 63 is a vacuum curing mechanism.
The first curing mechanism 61 is used for realizing primary curing of the raw material, and comprises a first conveying and pressing mechanism 611, a first pressure head 612 and a first driving mechanism 613, wherein the first pressure head 612 is matched with the first conveying and pressing mechanism 611, the first driving mechanism 613 is used for driving the first pressure head to move, the first conveying and pressing mechanism 611 is used for matching with the first pressure head 612 to press and simultaneously conveying out a template containing the raw material, the first conveying and pressing mechanism comprises a first conveying belt and a first pressing plate located below the first conveying belt, the first pressing plate supports the first conveying belt, and the first pressing plate is matched with the first pressure head to press the raw material in the template frame.
The first driving mechanism 613 is used for driving the first ram 612 to move, and includes a first oil cylinder for driving the first ram 612 to move up and down and press the raw material and a first vibration motor for driving the first ram to vibrate, so that the first ram 612 vibrates while pressing the raw material, and is used for reducing bubbles in the raw material and increasing the density of the raw material. Specifically, the pressing time of the first pressing head 612 is 180s-220s, and the vibration frequency is 60-80 Hz.
In order to ensure that the mold frame for containing the raw materials reaches a preset position to be pressed, the first curing mechanism 61 further comprises a first electric eye mechanism, so that the raw materials in the mold frame are uniformly pressed, and the quality of finished products is ensured. Specifically, the first electric eye mechanism is an infrared detection mechanism.
Second curing mechanism 62 is used for realizing the secondary cure of raw materials, its include second conveying pressing mechanism 621, with second pressure head 622 and the drive of second conveying pressing mechanism 621 mutually supporting second pressure head 622 motion, second conveying pressing mechanism 621 is used for the cooperation the second pressure head 622 still conveys away the mould frame of splendid attire raw materials when carrying out the suppression, and it includes second conveyer belt and is located the second clamp plate of second conveyer belt below, the second clamp plate supports the second conveyer belt, the cooperation the raw materials in the mould frame are suppressed to the second pressure head.
The second driving mechanism 623 is configured to drive the second ram 622 to move, and includes a second oil cylinder configured to drive the second ram to move up and down and press the raw material and a second vibration motor configured to drive the second ram to vibrate, so that the second ram vibrates while pressing the raw material, and is configured to reduce bubbles in the raw material and increase the density of the raw material again. Specifically, the pressing time of the second pressing head is 90-120 s, and the vibration frequency is 20-50 Hz.
In order to ensure that the mold frame for containing the raw materials reaches a preset position for pressing, the second curing mechanism 62 further comprises a second electric eye mechanism, so that the raw materials in the mold frame are uniformly pressed, and the quality of finished products is ensured. Specifically, the second electric eye mechanism is an infrared detection mechanism.
The third curing mechanism 63 is used for realizing three times of curing of the raw material, and includes a third transmission pressing mechanism 631, a third pressing head 632 mutually matched with the third transmission pressing mechanism 631, a third driving mechanism 633 for driving the third pressing head 632 to move, and a vacuum motor 634 for vacuum pumping.
Third conveying pressing mechanism 631 is used for the cooperation when third pressure head 632 carries out the suppression, still conveys the framed of splendid attire raw materials away, and it includes third conveyer and is located the third clamp plate of third conveyer below, the third clamp plate supports third conveyer cooperates raw materials in the framed of third pressure head suppresses.
The third driving mechanism 631 is configured to drive the third ram 632 to move, and includes a third oil cylinder configured to drive the third ram 632 to move up and down and press the raw material, and a third vibration motor configured to drive the third ram 632 to vibrate, so that the third ram presses the raw material while vibrating, and is configured to reduce bubbles in the raw material and increase the density of the raw material. Specifically, the pressing time of the third pressing head is 300-400 s, and the vibration frequency is 20-50 Hz.
The vacuum motor 634 is used for vacuumizing, so that the raw material is pressed in a vacuum environment, bubbles, water vapor and the like in the raw material are emptied, the density of the raw material is increased again, and the quality of a finished product is improved. In this embodiment, the vacuum degree in the third curing mechanism is-0.01 MPa.
In order to ensure that the mold frame for containing the raw materials reaches a preset position to be pressed, the third curing mechanism 63 further comprises a third electric eye mechanism, so that the raw materials in the mold frame are uniformly pressed, and the quality of a finished product is ensured. Specifically, the third electric eye mechanism is an infrared detection mechanism.
Fold board station 7 and be used for piling up fashioned artificial slabstone and place, it includes piles up arm 71, drive pile up arm translation motion pile up translation motor and drive pile up arm elevating motor of elevating movement, pile up and be equipped with on the arm 71 and pile up sucking disc 72, the during operation, pile up sucking disc 72 and hold artificial slabstone, through pile up translation motor and pile up its motion of elevating motor drive, realize artificial slabstone's pile up effect.
The utility model provides a production line of rostone has realized the online continuous molding of rostone through last lamina membranacea station 2, spout drawing of patterns liquid station 3, unloading station 4, sweep flat station 5, solidification station 6 and the setting of several stations of folded sheet station 7, and production efficiency is high, through unloading station 4 and sweep flat station 5's setting, has guaranteed that the cloth is even, guarantees off-the-shelf quality.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (10)

1. A production line for producing artificial stones is characterized by comprising a conveying mechanism, an upper template station for inputting a template for containing raw materials, a demolding liquid spraying station for spraying a demolding liquid, a blanking station for laying the raw materials in the template, a leveling station for leveling the raw materials in the template, a curing station for curing and forming the raw materials and a stacking station for stacking and placing the formed plates, wherein the upper template station, the demolding liquid spraying station, the blanking station, the leveling station, the curing station and the stacking station are sequentially arranged along the conveying mechanism;
the blanking station comprises a feeding mechanism positioned below the stirrer, a granulating mechanism connected with the feeding mechanism, a rolling mechanism connected with the granulating mechanism, a conveying mechanism connected with the rolling mechanism and a distributing mechanism connected with the conveying mechanism;
the distributing mechanism comprises a hopper, an auger mechanism positioned in the hopper, a dispersing mechanism used for scattering raw materials and a distributing belt positioned below the hopper.
2. The production line for artificial stone according to claim 1, wherein the conveying mechanism comprises a frame, a roller mounted on the frame, and a rolling motor for driving the roller to roll, and the rolling motor drives the roller to rotate.
3. The production line for artificial stone according to claim 1, wherein the feeding mechanism comprises a feeding belt, a material guide pipe connected with the feeding belt, and a feeding motor for driving the feeding belt to move back and forth;
a first gap is formed between the material guide pipe and the granulating mechanism;
the feeding motor drives the feeding belt to move in a direction close to or far away from the granulating mechanism, and the material guide pipe moves along with the feeding belt.
4. The production line for artificial stone according to claim 3, wherein the granulating mechanism comprises an upper pressing belt, a lower pressing belt and an oil pump motor, wherein the granulating material is positioned on the lower pressing belt;
the first gap is positioned between the material guide pipe and the pressing belt.
5. The production line for engineered stone of claim 1, wherein the roller mechanism comprises a first roller and a second roller parallel to the first roller.
6. The production line for producing artificial stone according to claim 1, wherein the auger mechanism comprises an auger main shaft, a first propeller blade located on the auger main shaft, a second propeller blade located on the auger main shaft, and an auger motor for driving the auger main shaft to rotate;
first propeller blade is helical structure, second propeller blade is the heliciform, just the direction of rotation of second propeller blade with first propeller blade's direction of rotation is opposite.
7. The production line for artificial stone according to claim 1, wherein the dispersion mechanism comprises a dispersion main shaft, a plurality of dispersion steel pins provided on the dispersion main shaft, and a dispersion motor connected to the dispersion main shaft;
the dispersion steel needle includes first dispersion steel needle and second dispersion steel needle, the length of first dispersion steel needle and second dispersion steel needle is different, and the interval sets up.
8. The production line for artificial stone according to claim 1, wherein the curing station is used for curing and molding the raw materials in the template and comprises a first curing mechanism, a second curing mechanism and a third curing mechanism which are sequentially arranged along the conveying mechanism, and the third curing mechanism is a vacuum curing mechanism;
the first curing mechanism comprises a first conveying and pressing mechanism, a first pressure head matched with the first conveying and pressing mechanism and a first driving mechanism for driving the first pressure head to move;
the second curing mechanism comprises a second conveying and pressing mechanism, a second pressure head matched with the second conveying and pressing mechanism and a second driving mechanism for driving the second pressure head to move;
the third curing mechanism comprises a third transmission pressing mechanism, a third pressing head matched with the third transmission pressing mechanism, a third driving mechanism for driving the third pressing head to move and a vacuum motor for vacuumizing.
9. The production line for artificial stone according to claim 1, wherein the upper template station is located at the front end of the conveying mechanism and comprises a moving arm, a moving motor for driving the moving arm to move in a translation manner and a lifting motor for driving the moving arm to move in a lifting manner, and a suction cup is arranged at the tail end of the moving arm;
the stacking station comprises stacking arms, a driving device, a stacking translation motor and a driving device, wherein the stacking translation motor and the driving device are used for stacking arm translation motion, the stacking lifting motor is used for stacking arm lifting motion, and a stacking sucker is arranged on the stacking arm.
10. The production line for artificial stone according to claim 1, wherein the mold release liquid spraying station comprises a liquid sprayer, a liquid spraying valve arranged on the liquid sprayer, and an air dryer for air drying the mold release liquid.
CN202020080197.5U 2020-01-14 2020-01-14 Production line for producing artificial stone Expired - Fee Related CN212124243U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020080197.5U CN212124243U (en) 2020-01-14 2020-01-14 Production line for producing artificial stone

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020080197.5U CN212124243U (en) 2020-01-14 2020-01-14 Production line for producing artificial stone

Publications (1)

Publication Number Publication Date
CN212124243U true CN212124243U (en) 2020-12-11

Family

ID=73675797

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020080197.5U Expired - Fee Related CN212124243U (en) 2020-01-14 2020-01-14 Production line for producing artificial stone

Country Status (1)

Country Link
CN (1) CN212124243U (en)

Similar Documents

Publication Publication Date Title
CN104290198B (en) Artificial quartz plate stirring and mixing device and stirring and mixing production method
KR102070960B1 (en) Raw Material Distribution Facility and Manufacturing Method of Artificial Slab Using It
CN102126249B (en) Production equipment for ceramic polished tiles with dense and fine multi-line textures and method thereof
CN109760193B (en) Automatic production line for quartz stone plates
KR101641341B1 (en) Apparatus and method for manufacturing building construction board
CN201760947U (en) Powder distribution device
CN109397513A (en) Plaster decoration line full-automation production line
CN105500517A (en) Automatic construction partition panel production line
CN201333747Y (en) Brick-making installation
CN109397512A (en) A kind of quartz slate production line
CN212124243U (en) Production line for producing artificial stone
CN111136926A (en) Production line for producing artificial stone
CN205364147U (en) Wet forming device futilely of rostone
CN2464523Y (en) Production line for mechanization continuous production of double-fibre gypsum board
CN205255245U (en) Building wallboard automatic production line
CN209552069U (en) A kind of quartz slate production line
CN117021295A (en) Stone forming equipment and stone forming process
CN111231352A (en) Production method of artificial inorganic stone
CN213415290U (en) Circulating panel production facility
CN111136927A (en) A unloader for producing rostone
CN208163961U (en) Elevator counterweight block automatic production line
CN212124244U (en) A unloader for producing rostone
CN209304802U (en) It is a kind of to produce monochromatic and polychrome quartzite slate feeding system
CN208049746U (en) A kind of mixing arrangement for multi-phase material
KR100908551B1 (en) Sheet forming machine

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20201211