CN209552069U - A kind of quartz slate production line - Google Patents
A kind of quartz slate production line Download PDFInfo
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- CN209552069U CN209552069U CN201821938377.1U CN201821938377U CN209552069U CN 209552069 U CN209552069 U CN 209552069U CN 201821938377 U CN201821938377 U CN 201821938377U CN 209552069 U CN209552069 U CN 209552069U
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Abstract
The utility model discloses a kind of quartz slate production lines, including mixing system and circulation curing system, mixing system includes Horizontal type mixer, weighing bucket and blender, circulation curing system includes the conveyer belt for circulation conveying mold, it is arranged successively in the conveying direction on conveyer belt to have material distributing machine, jolt-squeeze machine, curing tunnel and die treatment device, feeding belt is provided between batch mixer and weighing bucket, weighing bucket is provided with the outlet valve connecting with blender and controls the weighing apparatus of outlet valve opening and closing, blender is connected to material distributing machine and the building stones after stirring is sent into material distributing machine, plate-absorbing machine is provided between curing oven and die treatment device.The utility model realizes automated production by mixing system and circulation curing system, and weighing apparatus, which can be reduced, wastes building stones in cloth, saves cost；By circulation curing system cyclic pressing and solidification slabstone, lasting automated production, high production efficiency can be carried out.
Description
Technical field
The utility model relates to construction material processing technique field more particularly to a kind of quartz slate production lines.
Background technique
Artificial stone is a kind of very widely used today construction material, it is characterized in that natural stone particle is bonded using resin,
Hardness is high, and pattern multiplicity is favored by people, because it is not easy the process for carrying out being sawed into plate, therefore the production of existing artificial stone is more
Cured processing method is carried out again using building stones are suppressed under vacuum environment, and the pressure and exciting force generated using vacuum vibration press will
Building stones press to obtain consolidation, then transport solidification workshop and solidified.The automated production and assembly line for how realizing artificial stone plate are made
Industry improves the production efficiency of artificial stone plate, saves cost, producing higher-quality artificial stone plate, there are also to be solved.
Summary of the invention
The utility model aims to solve the problem that above-mentioned mentioned technical problem, provides a kind of automated production and high production efficiency
Quartz slate production line.
The utility model is realized through the following technical scheme: a kind of quartz slate production line, including mixing system
With circulation curing system, mixing system includes Horizontal type mixer, weighing bucket and blender, and circulation curing system includes for recycling
The conveyer belt of delivery mold, it is arranged successively in the conveying direction on conveyer belt to have material distributing machine, jolt-squeeze machine, curing tunnel and mold
Processing unit, is provided with feeding belt between batch mixer and weighing bucket, weighing bucket is provided with the outlet valve and control connecting with blender
The weighing apparatus of outlet valve processed opening and closing, blender be connected tos with material distributing machine and by the building stones feeding material distributing machines after stirring, curing oven with
The plate-absorbing machine for taking out slabstone from mold is provided between die treatment device.
Further, the batch mixer includes cylinder and pedestal, and pedestal is provided with multiple for installing the idler wheel of cylinder, cylinder
Outer wall be provided with the rotating link chain with idler wheel transmission cooperation, idler wheel is connected with rotary electric machine and drives barrel body rotation.
Further, the cylinder inboard wall is tiltedly installed with multiple blades, and the inner wall of cylinder and the surface of blade are provided with stone
Diamond stone layer.
Further, proportioning platform is provided on the feeding belt, proportioning platform includes for building stones to be delivered to weighing bucket
Interior matches material strip, and the both ends with material strip are connected separately with weighing bucket, opening and closing and conveying direction of the weighing apparatus control with material strip.
Further, the blender is provided with puddle support and drives the stirring motor of puddle support rotation.
Further, the material distributing machine, which is provided with, breaks up mechanism and conveyor belt, and breaing up mechanism includes for accommodating building stones
In the intracorporal multiple rotating bars of slot, rotating bar is connected with the rotary electric machine of its rotation of driving for groove body and setting, and conveyor belt will
The building stones broken up are sent in the mold to conveyer belt.
Further, the jolt-squeeze machine is provided with the pressure head for being compacted building stones, and pressure head is connected with vibration motor.
Further, the curing oven is provided with the adjustable solidification section of multiple temperature, and each solidification Duan Jun is respectively arranged with
Temperature monitor and heating wire, temperature monitor control the work of heating wire engaged therewith according to the temperature of detection.
Further, the plate-absorbing machine setting organic frame, mounting bracket and sucker, sucker are fixedly mounted in mounting bracket,
Mounting bracket is connect with housing slide, and is connected with for driving it with respect to the driving motor that conveyer belt moves up and down.
Further, the die treatment device includes the blower for the scrubber of cleaning mold and for cooling down mold.
Beneficial effect is: compared with prior art, a kind of quartz slate production line of the utility model is connected by feeding belt
Batch mixer and weighing bucket are connect, conveyer belt delivery mold simultaneously connects material distributing machine, jolt-squeeze machine, curing oven and die treatment device, realizes
The automated production to discharge after being formed from sawing sheet to slabstone；The conveying that building stones are controlled by weighing apparatus, can be to avoid cloth process
It is middle extra building stones occur, cost can be saved；And by circulation curing system cyclic pressing and solidification slabstone, sustainably into
Row automated production, high production efficiency.
Detailed description of the invention
Specific embodiment of the present utility model is described in further detail below in conjunction with attached drawing, in which:
Fig. 1 is a kind of structural schematic diagram of a specific embodiment of quartz slate production line of the utility model；
Fig. 2 is the cross-sectional view and right view of proportioning machine in Fig. 1；
Fig. 3 is the structural schematic diagram of material distributing machine and blender in Fig. 1；
Fig. 4 is the structural schematic diagram of jolt-squeeze machine in Fig. 1；
Fig. 5 is the structural schematic diagram of curing oven in Fig. 1；
Fig. 6 is the structural schematic diagram of plate-absorbing machine in Fig. 1.
Specific embodiment
As shown in Figures 1 to 6, a kind of quartz slate production line, including mixing system and circulation curing system, mixing system
Including Horizontal type mixer 1, weighing bucket 2 and blender 3, recycling curing system includes the conveyer belt 11 for circulation conveying mold,
It is arranged successively in the conveying direction on conveyer belt 11 to have material distributing machine 4, jolt-squeeze machine 5, curing tunnel 6 and die treatment device, it mixes
Feeding belt 7 is provided between material machine 1 and weighing bucket 2, weighing bucket 2 is provided with the outlet valve 8 connecting with blender 3 and control discharging
The weighing apparatus 9 that valve 8 is opened and closed, blender 3 are connected to material distributing machine 4 and the building stones after stirring are sent into material distributing machine 4,6 He of curing oven
The plate-absorbing machine 12 for taking out slabstone from mold is provided between die treatment device.The utility model is connected by feeding belt 7
Batch mixer 1 and weighing bucket 2 pass through 11 delivery mold of conveyer belt and connect material distributing machine 4, jolt-squeeze machine 5, curing oven 6 and die treatment
Device realizes the automated production to discharge after forming from sawing sheet to slabstone, and the conveying of building stones is controlled by weighing apparatus 9, can be kept away
Exempt from the building stones for occurring extra in cloth process, cost can be saved；It, can by circulation curing system cyclic pressing and solidification slabstone
It is continued for automated production, high production efficiency.Specifically, discharge port has can be set in batch mixer 1, and the setting of feeding belt 7 exists
The lower section of discharge port；Weighing bucket 2 can be set in the top of blender 3, and blender 3 can be set in the top of material distributing machine 4；Claim
Rotatable discharging rod is also provided in weight bucket 2, discharging rod is used to stir the discharging that building stones are convenient for weighing bucket 2.Jolt-squeeze machine 5
By vacuumizing, compressing and shake, the slabstone in mold is compacted, then passes through the curing oven 6 of tunnel type, makes slabstone by not
Synthermal solidification section is solidified, and can preferably control the cured temperature curve of slabstone, wind can be set in curing oven 6
Fan, to form the hot wind of circulation.The mold for having taken out slabstone is continued transported on die treatment device by conveyer belt 11 and is carried out
Processing has remaining building stones and bonding jelly at this time on mold, and the temperature of mold is higher, needs to carry out mold clear
After the processing such as clean, cooling and maintenance, then carry out cloth.Weighing apparatus 9 is opening outlet valve 8, controls feeding belt 7 and closes, opens out
After material valve 8 when the weight change in weighing bucket 2 reaches predetermined value, close outlet valve 8, i.e., it is controllable to be conveyed out of weighing bucket 2
To the building stones weight in blender 3, agitated machine 3 discharges after stirring, thus control the weight of building stones discharging within the set range,
It can avoid wasting caused by building stones are excessive, slabstone quality decline caused by also avoidable building stones are very few.
Preferably, the batch mixer 1 includes cylinder 13 and pedestal 14, and pedestal 14 is provided with multiple for installing cylinder 13
Idler wheel 15, the rotating link chain 16 of the outer wall setting and the transmission cooperation of idler wheel 15 of cylinder 13, idler wheel 15 are connected with rotary electric machine and band
Dynamic cylinder 13 rotates.Specifically, rotary electric machine is cooperated by idler wheel 15 and 16 chain conveyer of rotating link chain, drives 13 turns of cylinder
It is dynamic.Rotating link chain 16, which can be set, cooperates idler wheel 15 and the both ends of cylinder 13 at the both ends of cylinder 13, and idler wheel 15 can be real
Now support cylinder 13 and the effect for driving cylinder 13 to rotate.
Preferably, 13 inner wall of cylinder is tiltedly installed with multiple blades 17, the inner wall of cylinder 13 and the surface of blade 17
It is provided with quartzy rock layers 18.Specifically, quartzy rock layers 18 can be installed by screw, can also be installed by way of bonding.
Blade 17 can be set ten.Quartz sand and silica flour are poured into cylinder 13 from the feed inlet of cylinder 13, rotary electric machine drives
Dynamic cylinder 13 carries out rotation to by the stirring building stones of blade 17, when rotary electric machine carries out the torque of output opposite direction, driving
Cylinder 13 is rotated backward, so that blade 17 be made to push building stones to discharge towards discharge port.Quartzy rock layers 18 are bonded in cylinder
In the 13 and surface of blade 17, making building stones is to be contacted during stirring and discharging with quartzy rock layers 18, not
Have and directly contacted with 13 inner wall of cylinder or blade 17, because cylinder 13 and blade 17 are generally metal materials, passes through same material
Quartzy rock layers 18 handled with building stones, can effectively solve the phenomenon that blacking after building stones stirring to avoid new pollution is introduced,
Improve the quality of finished product slabstone.
Preferably, proportioning platform 19 is provided on the feeding belt 7, proportioning platform 19 includes for building stones to be delivered to title
Match material strip in weight bucket 2, the both ends with material strip are connected separately with weighing bucket 2, opening and closing and conveying side of the control of weighing apparatus 9 with material strip
To.Specifically, it can connect with material strip there are two weighing bucket 2.Proportioning platform 19 can play the role of transition and distribution.Pass through
Opening and closing and conveying direction of the control of weighing apparatus 9 with material strip, make to move with material strip towards side, so that building stones be made to be delivered to
The weighing bucket 2 of ingredient tape motion direction side can control the charging for the weighing bucket 2 connecting with proportioning platform 19, two weighings
Bucket 2, which can cooperate, is weighed and is discharged, and can be extended manufacture cycle to avoid due to the weighing of weighing bucket 2, be improved production effect
Rate.
Preferably, the stirring motor that the blender 3 is provided with puddle support 20 and puddle support 20 is driven to rotate.Specifically,
Blender 3 drives puddle support 20 to be rotated by stirring motor, is can be set on puddle support 20 for stirring scraping for building stones
The inner wall of knife, scraper and blender 3 can also be pasted with quartzy rock layers 18.
Preferably, the material distributing machine 4, which is provided with, breaks up mechanism 21 and conveyor belt 22, and breaing up mechanism 21 includes for accommodating
In the intracorporal multiple rotating bars of slot, rotating bar is connected with the rotary electric machine of its rotation of driving, conveying for the groove body of building stones and setting
Belt 22 send the building stones broken up into the mold on conveyer belt 11.Specifically, groove body and rotating bar mark not in the drawings.It stirs
Building stones or the higher building stones of viscosity that the building stones that machine 3 is fallen also have agglomerate are mixed, will lead to the uneven of cloth, and influence subsequent
Production and finished product quality, therefore can be set in material distributing machine 4 and broken up mechanism 21, broken up mechanism 21 and can be set and stirring
The lower section for mixing machine 3, fall into the building stones of material distributing machine 4 through breaing up mechanism 21 break up processing after, fall on conveyor belt 22 and convey
To the mold of conveyer belt 11.Rotating bar can there are five, scraper has can be set in rotating bar, and is connected with motor.Rotating bar
Surface can be bonded with rock layers, can be improved the effect for breaing up building stones, and building stones and rock layers directly contact will not introduce it is new
Pollution, can be improved the quality of slabstone finished product.
Preferably, the jolt-squeeze machine 5 is provided with the pressure head 23 for being compacted building stones, and pressure head 23 is connected with vibration motor 24.
Specifically, pressure head 23 and vibration motor 24 can be erected at the top of conveyer belt 11, and installation can be set above conveyer belt 11
Frame, vibration motor 24 can be fixedly mounted on mounting rack, and vibration motor 24 can be six, and output shaft and pressure head 23 are fixed
Connection, and building stones in 23 compaction tool of drive ram, vibration motor 24 can the continuous back and forth movement of drive ram 23, thus not
Disconnected earthquake motion and compacting building stones.
Preferably, the pad pasting for placing brown paper in stone surface is provided between the material distributing machine 4 and jolt-squeeze machine 5
Machine is provided with the Coating-removing machine for removing brown paper between jolt-squeeze machine 5 and curing oven 6.Specifically, laminator can be by brown paper
It is placed on the surface of mold and building stones, the effect that the pressure of pressure head 23 can be made more uniform and stone surface, to make to be compacted
Molding stone plate surface is more smooth, while the flatness of stone plate surface can also be influenced to avoid substance remaining on pressure head 23.
The area of brown paper can be greater than the area of mold, and the collet for clamping brown paper can be set in Coating-removing machine.
Preferably, the curing oven 6 is provided with the adjustable solidification section of multiple temperature, and each solidification Duan Jun is respectively arranged with
Temperature monitor 25 and heating wire 26, temperature monitor 25 control the work of heating wire 26 engaged therewith according to the temperature of detection
Make.Specifically, the quantity of heating wire 26 and temperature monitor 25 can be 20 and ten respectively.Heating wire 26 can pass through
The control of temperature monitor 25 is heated to different temperature, so that the curing oven 6 of tunnel type be made to form consolidating for multiple and different temperature
Change section, solidifying section successively can be heated up and be cooled down from the front end of curing oven 6 to rear end, and slabstone solidification can be preferably controlled
Temperature parameter, each length for solidify section of setting and 11 running speed of conveyer belt, control slabstone cured time can also be passed through
The quality of slabstone can be improved in parameter.Heating wire 26 can be set above and below conveyer belt 11, so as to so that each solid
Change section in temperature more with slabstone is uniformly heated.
Preferably, the setting of plate-absorbing machine 12 organic frame 27, mounting bracket 28 and sucker 29, sucker 29 are fixedly mounted on peace
It fills on bracket 28, mounting bracket 28 is slidably connected with rack 27, and is connected with for driving it to move up and down with respect to conveyer belt 11
Driving motor.Specifically, rack 27 is fixedly mounted on the tail end of curing oven 6, and driving motor drives the movement of mounting bracket 28,
It is drawn to allow sucker 29 to be moved on slabstone, sucker 29 can connect vacuum pump, realize the function of vacsorb
Energy.Crane can be set in mounting bracket 28, so that sucker 29 be allow to move up and down, and then can preferably pick and place stone
Plate.
Preferably, the die treatment device is provided with for the scrubber 30 of cleaning mold and the wind for cooling down mold
Machine 10.Specifically, scrubber 30 can be set polish-brush head and driving the cephalomotor motor of polish-brush, polish-brush head can to mold into
Row cleaning, can remove remaining building stones and jelly in mold；Since water cannot be speckled in building stones, carried out by blower 10
The wind cooling temperature lowering of mold.Die treatment device is also provided with thermometer and Surface testing instrument, for supervision molding temperature,
The cleannes of die surface and the integrity degree of mold can carry out the maintenance processing of mold in time.
Above embodiments are only to illustrate the technical solution of the utility model and are not intended to limit it, all without departing from this
Any modification of utility model spirit and scope or equivalent replacement should all cover the range in technical solutions of the utility model
It is interior.
Claims (10)
1. a kind of quartz slate production line, which is characterized in that including mixing system and circulation curing system, mixing system includes sleeping
Formula batch mixer (1), weighing bucket (2) and blender (3), circulation curing system include the conveyer belt for circulation conveying mold
(11), arranged successively in the conveying direction on conveyer belt (11) to have material distributing machine (4), jolt-squeeze machine (5), curing tunnel (6) and mould
Have processing unit, be provided between batch mixer (1) and weighing bucket (2) feeding belt (7), weighing bucket (2) is provided with and blender (3)
The outlet valve (8) of connection and the weighing apparatus (9) of control outlet valve (8) opening and closing, blender (3) are connected to and will stir with material distributing machine (4)
Building stones after mixing are sent into material distributing machine (4), are provided between curing oven (6) and die treatment device for taking out slabstone from mold
Plate-absorbing machine (12).
2. a kind of quartz slate production line according to claim 1, which is characterized in that the batch mixer (1) includes cylinder
(13) and pedestal (14), pedestal (14) are provided with multiple idler wheels (15) for being used to install cylinder (13), and the outer wall of cylinder (13) is set
It is equipped with the rotating link chain (16) with idler wheel (15) transmission cooperation, idler wheel (15) is connected with rotary electric machine and cylinder (13) is driven to turn
It is dynamic.
3. a kind of quartz slate production line according to claim 2, which is characterized in that cylinder (13) the inner wall inclination is set
It is equipped with multiple blades (17), the inner wall of cylinder (13) and the surface of blade (17) are provided with quartzy rock layers (18).
4. a kind of quartz slate production line according to claim 1, which is characterized in that be provided on the feeding belt (7)
Proportioning platform (19), proportioning platform (19) include matching material strip, the both ends with material strip for building stones to be delivered in weighing bucket (2)
It is connected separately with weighing bucket (2), opening and closing and conveying direction of weighing apparatus (9) control with material strip.
5. a kind of quartz slate production line according to claim 1, which is characterized in that the blender (3), which is provided with, stirs
It mixes frame (20) and drives the stirring motor of puddle support (20) rotation.
6. a kind of quartz slate production line according to claim 1, which is characterized in that the material distributing machine (4), which is provided with, beats
Mechanism (21) and conveyor belt (22) are dissipated, mechanism (21) is broken up and includes groove body for accommodating building stones and be arranged intracorporal in slot
Multiple rotating bars, rotating bar are connected with the rotary electric machine of its rotation of driving, and conveyor belt (22) send the building stones broken up to transmission
In mold on band (11).
7. a kind of quartz slate production line according to claim 1, which is characterized in that jolt-squeeze machine (5) setting is useful
In the pressure head (23) of compacting building stones, pressure head (23) is connected with vibration motor (24).
8. a kind of quartz slate production line according to claim 1, which is characterized in that the curing oven (6) is provided with more
A adjustable solidification section of temperature, each solidification Duan Jun are respectively arranged with temperature monitor (25) and heating wire (26), temperature inspection
Survey the work that instrument (25) control heating wire (26) engaged therewith according to the temperature of detection.
9. a kind of quartz slate production line according to claim 1, which is characterized in that plate-absorbing machine (12) setting is organic
Frame (27), mounting bracket (28) and sucker (29), sucker (29) are fixedly mounted on mounting bracket (28), mounting bracket (28) with
Rack (27) is slidably connected, and is connected with for driving it with respect to the driving motor that conveyer belt (11) move up and down.
10. a kind of quartz slate production line according to claim 1, which is characterized in that the die treatment device includes
Blower (10) for the scrubber (30) of cleaning mold and for cooling down mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821938377.1U CN209552069U (en) | 2018-11-22 | 2018-11-22 | A kind of quartz slate production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821938377.1U CN209552069U (en) | 2018-11-22 | 2018-11-22 | A kind of quartz slate production line |
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| Publication Number | Publication Date |
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| CN209552069U true CN209552069U (en) | 2019-10-29 |
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ID=68300567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821938377.1U Active CN209552069U (en) | 2018-11-22 | 2018-11-22 | A kind of quartz slate production line |
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| CN (1) | CN209552069U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114179209A (en) * | 2021-12-14 | 2022-03-15 | 四会市大美地新材料有限公司 | Continuous production line for cement boards |
| CN114347219A (en) * | 2021-12-14 | 2022-04-15 | 四会市大美地新材料有限公司 | Dry cement forming process and product thereof |
-
2018
- 2018-11-22 CN CN201821938377.1U patent/CN209552069U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114179209A (en) * | 2021-12-14 | 2022-03-15 | 四会市大美地新材料有限公司 | Continuous production line for cement boards |
| CN114347219A (en) * | 2021-12-14 | 2022-04-15 | 四会市大美地新材料有限公司 | Dry cement forming process and product thereof |
| CN114347219B (en) * | 2021-12-14 | 2024-06-07 | 四会市大美地新材料有限公司 | Cement dry forming process and product thereof |
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