CN212042121U - Intelligent plate rolling device and roller flexible production line - Google Patents

Abstract

The utility model discloses a flexible production line of intelligent veneer reeling device and roller, veneer reeling device include veneer reeling machine, material loading machine, panel conveyer and transfer the machine, and the veneer reeling machine sets up transfer the machine below, the panel conveyer setting is at the veneer reeling machine and is rolled up the rear of adding the station, material loading machine and transfer machine parallel arrangement, and the material loading machine setting is at the rear of transferring the machine, and is rationally distributed, saves operating space, has reduced manual operation, and is with low costs, space occupy few and work efficiency is high, is fit for the scene of middle-size and small-size or use together with other equipment. The intelligent roller flexible production line comprises an intelligent plate rolling device, a long seam welding unit, a web plate welding unit and a finished product blanking unit which are linearly arranged; the multi-station material transfer machine is convenient to arrange, feed, discharge and the like in a factory building, all processing positions are sequentially arranged according to a processing technology or a production method, and a cross beam rail and a mechanical gripper can finish multi-station material transfer, so that the cost is reduced, and the efficiency is improved.

Description

Intelligent plate rolling device and roller flexible production line

Technical Field

The invention relates to a roller production technology, in particular to an intelligent plate rolling device and a roller flexible production line.

Background

The roller is widely applied in the mechanical industry, no special production line exists at present, the manufacturing process is complex and irregular, and the integral production efficiency is influenced.

For the first step of roller production, in the barrel forming, the plate needs to be rolled to form a barrel-shaped structure, and currently, generally adopted manufacturing equipment is not standard, manual operation or intervention is more, and intelligent manufacturing is not facilitated. And when the traditional veneer reeling machine is operated, the roundness cannot be accurately ensured, the personnel injury is easily caused, the efficiency is low, and the cost is high.

Therefore, an intelligent plate rolling device is urgently needed.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to provide an intelligent plate rolling device and a roller production line adopting the same, which can solve the related problems.

The purpose of the invention is realized by adopting the following technical scheme:

the utility model provides an intelligent veneer reeling device, includes veneer reeling machine, material loading machine, panel conveyer and transfer machine, the veneer reeling machine sets up transfer machine below, the panel conveyer sets up the veneer reeling machine adds the rear of station, material loading machine and transfer machine parallel arrangement, the material loading machine sets up the rear of transfer machine, the material loading machine adopts sucking disc formula panel end effector, the transfer machine adopts the mechanical tongs that the space transferred.

Preferably, the material loading machine comprises three material loading supporting columns, a material loading end longitudinal beam, a material loading transverse rail group, a material loading transmission assembly and a material loading end pickup device, wherein the three material loading supporting columns, the material loading end longitudinal beam, the material loading transverse rail group, the material loading transmission assembly and the material loading end pickup device are arranged in a triangular mode, the material loading transmission assembly can horizontally slide and vertically move on the material loading supporting columns and the material loading end longitudinal beam, the upper end of the material loading end pickup device is connected to the bottom of the material loading transmission assembly, and a plurality of suckers are evenly distributed on the lower end face of the material loading end pickup device.

The intelligent roller flexible production line comprises an intelligent plate rolling device, a long seam welding unit, a web plate welding unit and a finished product blanking unit which are sequentially arranged in a straight line, a cross beam rail and a plurality of vertical beam columns of the cross beam rail, and a mechanical gripper which slides transversely is arranged on the cross beam rail. The intelligent plate rolling device, the long seam welding unit, the web plate welding unit and the finished product blanking unit are linearly arranged below the cross beam rail; a feeding vehicle and a feeding ground rail are arranged below the outer side of one end, close to the intelligent plate rolling device, of the cross beam rail, and the feeding vehicle is arranged on the feeding ground rail in a sliding mode; and a master control console is arranged close to the feeding ground rail and is in telecommunication connection with the intelligent plate rolling device, the long seam welding unit, the web plate welding unit, the finished product blanking unit, the mechanical gripper and the feeding vehicle.

Compared with the prior art, the invention has the beneficial effects that: the utility model provides an intelligent veneer reeling device has adopted the veneer reeling machine, the material loading machine, panel conveyer and transfer machine, it is rationally distributed, save operating space, manual operation has been reduced, low cost, the space occupies less and work efficiency is high, be fit for the scene of middle-size and small-size or use with other equipment together, the roller production line is the straight line and arranges, the arrangement in the factory building of being convenient for, the feed, the ejection of compact etc., each processing position arranges according to processing technology or production method in proper order, production efficiency is improved, the material of multistation is transported can be accomplished to a crossbeam rail and mechanical tongs, the cost is reduced, the efficiency is improved.

Drawings

FIG. 1 is a schematic structural diagram of an intelligent plate rolling device according to the present application;

FIG. 2 is an overall schematic view of a plate bending machine;

FIG. 3 is a schematic structural diagram of the feeder;

FIG. 4 is a schematic view of a sheet conveyor;

FIG. 5 is a schematic view of a skid;

fig. 6 is a schematic layout of a roll flexible production line.

In the figure:

100. an intelligent plate rolling device;

101. a plate bending machine;

102. a feeding machine; 1021. a feeding support column; 1022. a loading end stringer; 1023. feeding the transverse rail group; 1024. a feeding transmission assembly; 1025. a feeding end picker;

103. a board conveyor; 1031. a conveying rack; 1032. a conveying roller; 1033. a conveying gear chain set; 1034. a transport drive; 1035. a guide post; .

104. A transfer machine; 1041. a transfer end column; 1042. transfer stringer

200. A long seam welding unit;

300. a web welding unit;

400. finished product blanking unit;

500. a beam rail;

600. a longitudinal beam column;

700. a mechanical gripper;

800. a feeding vehicle;

900. a feed ground rail;

1000. and a master control console.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Plate rolling device

Referring to fig. 1 to 5, an intelligent plate rolling device 100 includes a plate rolling machine 101, a feeding machine 102, a plate conveying machine 103, and a transfer machine 104.

Arrangement relation: the plate bending machine 101 is arranged below the transfer machine 104, the plate conveyor 103 is arranged behind a plate bending processing station of the plate bending machine 101, the feeding machine 102 and the transfer machine 104 are arranged in parallel, the feeding machine 102 is arranged behind the transfer machine 104, the feeding machine 102 adopts a sucker type plate end picking device, and the transfer machine 104 adopts a mechanical gripper for spatial transfer.

Wherein, material loading machine 102 is including three material loading pillars 1021, material loading end longeron 1022, material loading cross rail group 1023, material loading transmission subassembly 1024 and material loading end effector 1025 that are the triangle-shaped and arrange, material loading cross rail group 1023 supports on material loading pillars 1021 and material loading end longeron 1022, but material loading transmission subassembly 1024 horizontal slip with reciprocate the support on the material loading cross rail group 1023, the upper end of material loading end effector 1025 is connected to the bottom of material loading transmission subassembly 1024, a plurality of sucking discs of lower terminal surface equipartition of material loading end effector 1025.

The plate conveyor 103 is a roller conveyor, and the front end of the roller conveyor is arranged right opposite to the plate rolling processing station of the plate rolling machine 101.

Further, the sheet material conveyor 103 comprises a conveying rack 1031, conveying rollers 1032, a conveying gear chain group 1033 and a conveying driving machine 1034, wherein a plurality of conveying rollers 1032 arranged in parallel are arranged between two support beam rails at the top of the conveying rack 1031 at intervals, and the conveying gear chain group 1033 comprises gears arranged at two ends of the rollers and a conveying chain in transmission connection with the conveying driving machine 1034; a plurality of guide posts 1035 are provided on the two support beam rails.

The transfer machine 104 comprises two transfer end upright columns 1041, one transfer longitudinal beam 1042, a plurality of longitudinal beam columns 600, one transverse beam rail 500 and a mechanical gripper 700, wherein the two transfer end upright columns 1041, the one transfer longitudinal beam 1042, the plurality of longitudinal beam columns 600, the transverse beam rail 500 and the mechanical gripper 700 are longitudinally arranged, the transverse beam rail 500 is transversely supported on the transfer end upright columns 1041, the transfer longitudinal beam 1042 and the longitudinal beam columns 600, and the mechanical gripper 700 is slidably supported on the transverse beam rail 500.

Roller flexible production line

Referring to fig. 6, the intelligent roller flexible production line comprises an intelligent plate rolling device 100, a long seam welding unit 200, a web welding unit 300 and a finished product blanking unit 400 which are linearly and sequentially arranged, a beam rail 500 and a plurality of longitudinal beam columns 600 which vertically support the beam rail 500, and a mechanical gripper 700 which slides transversely is arranged on the beam rail 500.

Arrangement relation: the intelligent plate rolling device 100, the long seam welding unit 200, the web welding unit 300 and the finished product blanking unit 400 are linearly arranged below the beam rail 500.

A feeding vehicle 800 and a feeding ground rail 900 are arranged below the outer side of one end of the beam rail 500 close to the intelligent plate rolling device 100, and the feeding vehicle 800 is slidably arranged on the feeding ground rail 900.

A general control console 1000 is arranged close to the feeding ground rail 900, and the general control console 1000 is in telecommunication connection with the intelligent plate rolling device 100, the long seam welding unit 200, the web welding unit 300, the finished product blanking unit 400, the mechanical gripper 700 and the feeding vehicle 800.

Method of operation

The production method of the roller comprises the following steps.

S1, setting roller processing parameters, and setting plate parameters, welding parameters and web parameters according to the required roller through a master console 1000.

And S2, supplying the plates, transferring the trays with the corresponding plates to the feeding vehicle 800 through the transfer device, and controlling the feeding vehicle 800 to slide on the feeding ground rail 900 so as to supply the plates to the intelligent plate rolling unit 100.

And S3, rolling the plate into a cylinder, and picking up the plate by the intelligent plate rolling unit 100 and rolling the plate to form a cylinder. The mechanical gripper 700 slides to the upper side of the intelligent plate rolling unit 100 to grip the cylindrical plate.

And S4, long seam welding, wherein the mechanical gripper 700 slides the captured cylindrical plate to the long seam welding unit 200, and drops the cylindrical plate to a welding station to perform long seam welding at the butt joint.

S5, web welding, wherein the mechanical gripper 700 falls to grab the welded cylindrical body, rises to slide to the web welding unit 300, and falls to a web welding station to weld the two ends of the cylindrical body with webs.

And S5, outputting a finished product, namely, enabling the mechanical gripper 700 to fall to grab the roller welded with the web plate, lifting to slide to the position above the finished product blanking unit 400, and enabling the finished product roller to fall onto a blanking bearing platform, so that the finished product output of the roller is completed.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (6)

1. The utility model provides an intelligent veneer reeling device, includes veneer reeling machine (101), material loading machine (102), panel conveyer (103) and transfer machine (104), its characterized in that: the plate bending machine is characterized in that the plate bending machine (101) is arranged below the transfer machine (104), the plate conveyor (103) is arranged behind a plate bending processing station of the plate bending machine (101), the feeding machine (102) and the transfer machine (104) are arranged in parallel, the feeding machine (102) is arranged behind the transfer machine (104), the feeding machine (102) adopts a sucker type plate end picking device, and the transfer machine (104) adopts a mechanical gripper for spatial transfer.

2. The sheet rolling apparatus as claimed in claim 1, wherein: material loading machine (102) including being three material loading pillars (1021), material loading end longeron (1022), the horizontal rail group of material loading (1023), material loading transmission subassembly (1024) and material loading end picker (1025) that the triangle-shaped was arranged, material loading horizontal rail group (1023) supports on material loading pillars (1021) and material loading end longeron (1022), but material loading transmission subassembly (1024) horizontal slip with the support that reciprocates is in on the horizontal rail group of material loading (1023), the upper end of material loading end picker (1025) is connected to the bottom of material loading transmission subassembly (1024), a plurality of sucking discs of lower terminal surface equipartition of material loading end picker (1025).

3. The sheet rolling apparatus as claimed in claim 1, wherein: the plate conveyor (103) is a roller conveyor, and the front end of the roller conveyor is arranged right opposite to a plate rolling processing station of the plate rolling machine (101).

4. The sheet rolling apparatus as claimed in claim 3, wherein: the plate conveyor (103) comprises a conveying rack (1031), conveying rollers (1032), a conveying gear chain set (1033) and a conveying driving machine (1034), a plurality of conveying rollers (1032) which are arranged in parallel are arranged between two supporting beam rails at the top of the conveying rack (1031) at intervals, and the conveying gear chain set (1033) comprises gears arranged at two ends of the rollers and a conveying chain in transmission connection with the conveying driving machine (1034); a plurality of guide posts (1035) are provided on the two support beam rails.

5. The sheet rolling apparatus as claimed in claim 1, wherein: the transfer machine (104) comprises two transfer end upright columns (1041), one transfer longitudinal beam (1042), a plurality of longitudinal beam columns (600), one transverse beam rail (500) and a mechanical gripper (700), wherein the two transfer end upright columns (1041), the two transfer longitudinal beam columns (1042) and the two longitudinal beam columns (600) are longitudinally arranged, the transverse beam rail (500) is transversely supported on the transfer end upright columns (1041), the two transfer longitudinal beam columns (1042) and the two longitudinal beam columns (600), and the mechanical gripper (700) is slidably supported on the transverse beam rail (500).

6. An intelligent roller flexible production line adopting the plate rolling device according to any one of claims 1 to 5, comprising an intelligent plate rolling device (100), a long seam welding unit (200), a web welding unit (300) and a finished product blanking unit (400) which are linearly arranged in sequence, a cross beam rail (500) and a plurality of longitudinal beam columns (600) for vertically supporting the cross beam rail (500), and a mechanical gripper (700) which slides transversely is arranged on the cross beam rail (500); the method is characterized in that:

the intelligent plate rolling device (100), the long seam welding unit (200), the web plate welding unit (300) and the finished product blanking unit (400) are linearly arranged below the beam rail (500);

a feeding vehicle (800) and a feeding ground rail (900) are arranged below the outer side of one end, close to the intelligent plate rolling device (100), of the beam rail (500), and the feeding vehicle (800) is arranged on the feeding ground rail (900) in a sliding mode;

close to feeding ground rail (900) sets up master console (1000), master console (1000) with intelligent board device (100), long seam welding unit (200), web welding unit (300), finished product unloading unit (400), mechanical tongs (700) and feed wagon (800) telecommunication connection.

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