CN213086193U

CN213086193U - Carding machine for processing needled carpet

Info

Publication number: CN213086193U
Application number: CN202021881484.2U
Authority: CN
Inventors: 李金利
Original assignee: Dezhou Runli Non Woven Products Co ltd
Current assignee: Dezhou Runli Non Woven Products Co ltd
Priority date: 2020-09-02
Filing date: 2020-09-02
Publication date: 2021-04-30
Anticipated expiration: 2030-09-02

Abstract

The utility model discloses a carding machine for processing needle-punched carpets, which comprises a carding machine body and a feeding device, wherein one side of the carding machine body is provided with a winding device, and the other side of the carding machine body is provided with the feeding device; through setting up loading attachment and breaking up the device, put into the inside back of material loading funnel when the processing cotton, starting drive, can make the inside roller that breaks up of breaking up the device drive the arm that breaks up in its outside, make the arm cooperation of breaking up comb the board and break up the cotton ball, the separation, then make the inside cylinder of loading attachment take the cotton ball to the arc through the comb and parallel cotton fibers of its outside hinder the board, make the cotton ball tentatively disperse when hindering the board through the arc and comb, make chaotic cotton ball become loose, then output loose cotton ball through going out the cotton mouth under the effect of colluding cotton teeth of cotton roller and its outside, make the cotton ball become loose, more convenient spreading, and then working strength has been reduced, and work efficiency is accelerated.

Description

Carding machine for processing needled carpet

Technical Field

The utility model relates to a carpet processing technology field specifically is a carding machine for processing of acupuncture carpet.

Background

The needled carpet is gray fabric which is formed by carding polyester or polypropylene short fibers, laying the cotton short fibers into a net shape, interweaving different fibers, mutually intertwining the fibers and fixing the fibers to normalize the fabric, and needling the fabric by processes such as needling; then, gluing the back, drying, shaping, and packaging in a roll; in the process of processing the needle-punched carpet, a carding machine is needed to comb fiber raw materials, the working principle of the carding machine is to open, comb and remove impurities on cotton (fiber) rolls sent from the previous process or oil cotton (chemical fiber) layers supplied by a cotton box, so that all curled blocky cotton rings become single fiber shapes which are basically straightened, in the process, broken seeds, impurities and short fibers left in the cotton cleaning process are removed, and then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process; the surface of the cotton feeding roller is provided with an axial straight groove, and two ends of the cotton feeding roller are provided with pressurizing devices; the cambered surface at the front end of the cotton feeding plate is matched with the cotton feeding roller to form a pressure clamping opening so as to be beneficial to holding cotton feeding; the licker-in is the main part of the pre-carding part and is a hollow roller, the surface of which is embedded with sawtooth strips, and the rotating speed is higher.

Present needle-punched carpet processing carding machine is at the during operation, the inhomogeneous condition of ejection of compact often appears, one of them reason that causes this phenomenon is that the stone is inhomogeneous when the material loading, and generally accomplish by the manual work when current carding machine material loading stone, because the cotton group is comparatively chaotic, so be difficult for evenly laying, and manual operation is comparatively troublesome, workman's working strength has been increased, efficiency is lower, so need a carding machine stone auxiliary device, carry out preliminary carding to the cotton group and flatten, make the stone more convenient even, and the work efficiency is improved.

Disclosure of Invention

An object of the utility model is to provide a carding machine for processing of acupuncture carpet to generally accomplish by the manual work when solving the carding machine material loading stone that proposes among the above-mentioned background art, because the cotton ball is comparatively chaotic, so be difficult for evenly laying, and manual operation is comparatively troublesome, has increased workman's working strength, problem that efficiency is lower.

In order to achieve the above object, the utility model provides a following technical scheme: the carding machine comprises a carding machine body and a feeding device, wherein a winding device is arranged on one side of the carding machine body, a feeding device is arranged on the other side of the carding machine body, a scattering device is fixedly connected to the top end of the feeding device, a feeding hopper is fixedly connected to the top end of the scattering device, scattering rollers are rotatably connected to the inside of the scattering device, a carding plate is fixedly connected to the inner side of the scattering device, a cotton collecting bin is arranged below the scattering device inside the feeding device, flattening belts are arranged on two sides of the cotton collecting bin inside the feeding device, a roller is rotatably connected to the below of the flattening belts inside the feeding device, an arc-shaped baffle is inserted into the upper portion of the roller inside the feeding device, and a cotton discharging roller and a cotton cutting roller are rotatably connected to one side of the lower end of the roller inside the feeding device.

As a further aspect of the present invention: the carding plate is characterized in that carding grooves are uniformly formed in the surface of the carding plate, the carding plate is located at the position of the axial height of the scattering roller, scattering arms are uniformly and fixedly connected to the outer side of the scattering roller, and the scattering arms are matched with the carding grooves.

As a further aspect of the present invention: the inner sides of the flattening belts are symmetrically and rotatably connected with rolling shafts, and the rotating directions of the rolling shafts on the two sides are opposite.

As a further aspect of the present invention: the outer sides of the roller and the arc-shaped baffle plate are respectively and uniformly and fixedly connected with cotton carding teeth and cotton blocking teeth, and the inclination angles of the cotton carding teeth and the cotton blocking teeth are opposite.

As a further aspect of the present invention: the cotton outlet roller and the cotton cutting roller are respectively and uniformly and fixedly connected with cotton hooking teeth and cotton cutting teeth, and the cotton outlet roller and the cotton cutting roller are opposite in rotation direction.

As a further aspect of the present invention: the inner side of the scattering device is positioned above the scattering roller and is fixedly connected with an arc-shaped suction opening, the arc-shaped suction opening is connected with a dust collection box through a pipeline, one side of the dust collection box is fixedly connected with an air delivery pipe, the other end of the air delivery pipe is fixedly connected with a fan, one side of the fan is fixedly connected with an air inlet pipe, and the other end of the air inlet pipe is fixedly connected with the lower end of the scattering device.

As a further aspect of the present invention: the cotton feeding device is characterized in that a cotton outlet is formed in the outer side of the feeding device and located above the cotton conveying belt, and the cotton conveying belt is fixedly connected to one side of the carding machine body.

Compared with the prior art, the beneficial effects of the utility model are that:

1. by arranging the feeding device and the scattering device, after processed cotton is placed in the feeding hopper, the starting device can enable the scattering roller in the scattering device to drive the scattering arm at the outer side of the scattering roller, the scattering arm is matched with the carding plate to scatter and separate cotton balls, then the scattered cotton balls are shaped by the flattening belt in the feeding device, then the roller in the feeding device brings the cotton balls to the arc-shaped baffle plate through the cotton carding teeth at the outer side of the roller, the surface of the arc-shaped baffle plate is provided with cotton stopping teeth, so that the cotton balls are primarily scattered and carded when passing through the arc-shaped baffle plate, the disordered cotton balls become loose, and by arranging the cotton outlet roller and the cotton stopping roller, when the loose processed cotton passes through the cotton stopping roller, the cotton stopping teeth at the outer side of the cotton stopping roller intercept the processed cotton outside of the roller, the rotation directions of the cotton stopping roller and the cotton outlet roller are opposite, and then the loose cotton balls are output through the cotton outlet under the action of the cotton outlet roller and the cotton hooking teeth at the outer side of the cotton outlet roller, the cotton balls are loosened, so that the spreading is more convenient, the working strength is further reduced, and the working efficiency is accelerated;

2. through setting up the fan, make the fan pass through arc suction opening, dust collection box, defeated tuber pipe and air-supply line formation one and circulate through the system to can absorb the inside dust of breaing up the device through arc suction opening and dust collection box, and filter the collection through the dust collection box, and then play the effect of removing dust to the processing cotton.

Drawings

FIG. 1 is a schematic illustration of a carding machine for needle-punched carpet processing;

FIG. 2 is a schematic view of the internal structure of the feeding device and the scattering device of the present invention;

FIG. 3 is a schematic top view of the carding plate and breaker rollers of the present invention;

FIG. 4 is an enlarged view of A in FIG. 2;

fig. 5 is an enlarged schematic view of B in fig. 2.

In the figure: carding machine body 1, winding device 2, feeding device 3, scattering device 4, feeding funnel 5, cotton collecting bin 6, flattening belt 7, rolling shaft 8, roller 9, arc-shaped baffle 10, cotton outlet roller 11, cotton cutting roller 12, scattering roller 13, carding plate 14, scattering arm 15, cotton carding teeth 16, cotton blocking teeth 17, cotton hooking teeth 18, cotton cutting teeth 19, arc-shaped air suction opening 20, dust collection box 21, air conveying pipe 22, fan 23, air inlet pipe 24, cotton outlet 25 and cotton conveying belt 26.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1-5, in an embodiment of the present invention, a carding machine for processing needle-punched carpet, including carding machine body 1 and loading attachment 3, carding machine body 1 one side is provided with coiling mechanism 2, carding machine body 1 opposite side is provided with

loading attachment

3, 3 top fixedly connected with of loading attachment breaks up device 4, break up 4 top fixedly connected with loading funnel 5 of device, break up 4 inside rotations and be connected with and break up roller 13, break up 4 inboard fixedly connected with carding plate 14 of device, the inside below that lies in and breaks up device 4 of loading attachment 3 is provided with collection cotton storehouse 6, the inside both sides that lie in collection cotton storehouse 6 of loading attachment 3 are provided with flattening belt 7, the inside below that lies in flattening belt 7 of loading attachment 3 rotates and is connected with cylinder 9, the inside top that lies in cylinder 9 of loading attachment 3 pegs graft and has arc-shaped resistance board 10, one side that lies in the inside cylinder 9 lower extreme of loading attachment 3 rotates and is connected with cotton outlet roller 11 and cotton-cutting roller 12.

Referring to fig. 3, carding grooves are uniformly formed on the surface of the carding plate 14, the carding plate 14 is located at the position of the axial height of the breaking roller 13, the breaking arm 15 is uniformly and fixedly connected to the outer side of the breaking roller 13, the breaking arm 15 is matched with the carding grooves, and the starting device can enable the breaking roller 13 inside the breaking device 4 to drive the breaking arm 15 on the outer side of the breaking arm, so that the breaking arm 15 is matched with the carding plate 14 to break up and separate cotton balls.

Referring to fig. 2, the inner sides of the flattening belts 7 are symmetrically and rotatably connected with the rollers 8, the rotating directions of the rollers 8 at the two sides are opposite, the broken cotton balls are shaped by the flattening belts 7 in the feeding device 3, and the cotton balls are conveyed to the position of the roller 9.

Referring to fig. 4, the outer sides of the roller 9 and the arc-shaped baffle 10 are respectively and uniformly and fixedly connected with cotton carding teeth 16 and cotton blocking teeth 17, the inclination angles of the cotton carding teeth 16 and the cotton blocking teeth 17 are opposite, the roller 9 brings cotton balls to the arc-shaped baffle 10 through the cotton carding teeth 16 on the outer side of the roller, and the surface of the arc-shaped baffle 10 is provided with the cotton blocking teeth 17, so that the cotton balls are primarily scattered and combed when passing through the arc-shaped baffle 10, and disordered cotton balls are loosened.

Referring to fig. 5, the outer sides of the cotton discharging roller 11 and the cotton cutting roller 12 are respectively and uniformly and fixedly connected with cotton hooking teeth 18 and cotton cutting teeth 19, the rotation directions of the cotton discharging roller 11 and the cotton cutting roller 12 are opposite, when loose processed cotton passes through the cotton cutting roller 12, the cotton cutting teeth 19 on the outer side of the cotton cutting roller 12 intercept the processed cotton on the outer side of the rotary drum 9, and then the loose cotton balls are output through the cotton outlet 25 under the action of the cotton discharging roller 11 and the cotton hooking teeth 18 on the outer side of the cotton discharging roller 11.

Referring to fig. 1, an arc suction opening 20 is fixedly connected to the inner side of the scattering device 4 above the scattering roller 13, the arc suction opening 20 is connected to a dust box 21 through a pipeline, an air duct 22 is fixedly connected to one side of the dust box 21, a fan 23 is fixedly connected to the other end of the air duct 22, an air inlet pipe 24 is fixedly connected to one side of the fan 23, the other end of the air inlet pipe 24 is fixedly connected to the lower end of the scattering device 4, the fan 23 forms a circulation system through the arc suction opening 20, the dust box 21, the air duct 22 and the air inlet pipe 24 by setting the fan 23, and dust inside the scattering device 4 can be absorbed through the arc suction opening 20 and the dust box 21, and is filtered and collected through the dust box 21, thereby achieving the effect of removing dust from the processed cotton.

Referring to fig. 1, a cotton outlet 25 is arranged outside the feeding device 3, the cotton outlet 25 is located above a cotton conveying belt 26, the cotton conveying belt 26 is fixedly connected to one side of the carding machine body 1, and loose processing cotton is conveyed into the carding machine body 1 through the cotton conveying belt 26 for processing.

The utility model discloses a theory of operation is: when the device is used, the device is started, the processed cotton ball is placed into the scattering device 4 through the feeding funnel 5, the scattering roller 13 in the scattering device 4 drives the scattering arm 15 at the outer side of the scattering arm, the scattering arm 15 is matched with the carding plate 14 to scatter and separate the cotton ball, then the scattered cotton ball is shaped through the flattening belt 7 in the feeding device 3, then the roller 9 in the feeding device 3 is enabled to bring the cotton ball to the arc-shaped baffle plate 10 through the cotton carding teeth 16 at the outer side of the roller, the surface of the arc-shaped baffle plate 10 is provided with the cotton stopping teeth 17, the cotton ball is primarily scattered and carded when passing through the arc-shaped baffle plate 10, the disordered cotton ball is loosened, the cotton discharging roller 11 and the cotton cutting roller 12 are arranged, when the loosened processed cotton passes through the cotton cutting roller 12, the cotton cutting teeth 19 at the outer side of the roller 12 intercept the processed cotton at the outer side of the roller 9, and the rotation direction of the cotton cutting roller 12 is opposite to that of the cotton discharging roller 11, then the loose cotton balls are output through the cotton outlet 25 under the action of the cotton outlet roller 11 and the cotton hooking teeth 18 on the outer side of the cotton outlet roller, at the moment, the cotton balls become loose, the spreading is more convenient, the spreading is more uniform, then slowly enters the interior of the carding machine body 1 through the cotton conveying belt 26 for carding, finally, the processing cotton is wound for standby through the winding device 2, in the processing process, the fan 23 forms a circulating system through the arc-shaped air suction opening 20, the dust collection box 21, the air conveying pipe 22 and the air inlet pipe 24, and the dust inside the scattering device 4 can be absorbed through the arc-shaped suction opening 20 and the dust box 21, and filtered and collected through the dust box 21, and then played the effect of dust removal to the processing cotton, after using for a long time, can dismantle the clearance with arc resistance board 10, reached and loose the cotton ball, and then reduced manual work intensity's effect.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. A carding machine for the processing of needled carpets, comprising a carding machine body (1) and a feeding device (3), characterized in that: a winding device (2) is arranged on one side of the carding machine body (1), a feeding device (3) is arranged on the other side of the carding machine body (1), a scattering device (4) is fixedly connected to the top end of the feeding device (3), a feeding hopper (5) is fixedly connected to the top end of the scattering device (4), a scattering roller (13) is rotatably connected to the inside of the scattering device (4), a carding plate (14) is fixedly connected to the inner side of the scattering device (4), a cotton collecting bin (6) is arranged below the scattering device (4) inside the feeding device (3), flattening belts (7) are arranged on two sides of the cotton collecting bin (6) inside the feeding device (3), a roller (9) is rotatably connected below the flattening belts (7) inside the feeding device (3), and an arc-shaped resistance plate (10) is inserted above the roller (9) inside the feeding device (3), one side of the interior of the feeding device (3) which is positioned at the lower end of the roller (9) is rotatably connected with a cotton outlet roller (11) and a cotton cutting roller (12).

2. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: carding grooves are uniformly formed in the surface of the carding plate (14), the carding plate (14) is located at the position of the axis height of the scattering roller (13), scattering arms (15) are uniformly and fixedly connected to the outer side of the scattering roller (13), and the scattering arms (15) are matched with the carding grooves.

3. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: the inner sides of the flattening belts (7) are symmetrically and rotatably connected with rolling shafts (8), and the rotating directions of the rolling shafts (8) on the two sides are opposite.

4. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: the outer sides of the roller (9) and the arc-shaped baffle plate (10) are respectively and uniformly fixedly connected with cotton carding teeth (16) and cotton baffle teeth (17), and the inclination angles of the cotton carding teeth (16) and the cotton baffle teeth (17) are opposite.

5. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: the cotton outlet roller (11) and the cotton cutting roller (12) are respectively and uniformly fixedly connected with cotton hooking teeth (18) and cotton cutting teeth (19), and the cotton outlet roller (11) and the cotton cutting roller (12) are opposite in rotation direction.

6. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: the inner side of the scattering device (4) is located above the scattering roller (13) and fixedly connected with an arc-shaped air suction opening (20), the arc-shaped air suction opening (20) is connected with a dust collection box (21) through a pipeline, one side of the dust collection box (21) is fixedly connected with an air delivery pipe (22), the other end of the air delivery pipe (22) is fixedly connected with a fan (23), one side of the fan (23) is fixedly connected with an air inlet pipe (24), and the other end of the air inlet pipe (24) is fixedly connected with the lower end of the scattering device (4).

7. A carding machine for the manufacture of needle punched carpets according to claim 1, in which: a cotton outlet (25) is arranged on the outer side of the feeding device (3), the cotton outlet (25) is positioned above the cotton conveying belt (26), and the cotton conveying belt (26) is fixedly connected to one side of the carding machine body (1).