CN211859888U - Carbon brush assembly machine - Google Patents
Carbon brush assembly machine Download PDFInfo
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- CN211859888U CN211859888U CN202022143912.8U CN202022143912U CN211859888U CN 211859888 U CN211859888 U CN 211859888U CN 202022143912 U CN202022143912 U CN 202022143912U CN 211859888 U CN211859888 U CN 211859888U
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- carbon brush
- cylinder
- spring
- clamping device
- chuck
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Abstract
The utility model discloses a carbon brush assembly machine, including frame, shifter, extracting device, carbon brush clamping device, spring clamping device, carbon brush rotary device and motor positioning die, the shifter is located in the frame, is equipped with the guide rail in the frame, is equipped with the mounting bracket on the guide rail, and carbon brush clamping device and spring clamping device all locate on the mounting bracket, and carbon brush rotary device is located the below of carbon brush clamping device to locate one side of extracting device; the motor positioning die is arranged on one side of the carbon brush rotating device and one side of the carbon brush clamping device, and the mounting frame is connected with the conveying belt in the shifting device. The carbon brush can be automatically taken and placed through the material taking device, then the carbon brush is rotated through the carbon brush rotating device, and then the carbon brush is clamped through the carbon brush clamping device; through the shifting device, the carbon brush clamping device and the spring clamping device can be moved to the motor positioning die, so that the carbon brush and the spring can be quickly assembled, manual operation is not needed, labor is saved, the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of the technique of motor assembly machine and specifically relates to a carbon brush assembly machine is related to.
Background
When the carbon brush in the existing motor is installed, the carbon brush needs to be manually installed and fixed, and because the installation of the spring below the carbon brush is also involved, the spring is installed and fixed firstly, and then the carbon brush is installed, so that the whole operation is more complicated, more manpower needs to be consumed, the production efficiency is lower, and the production cost is improved.
Disclosure of Invention
An object of the utility model is to provide a can solve at least one of above-mentioned problem a carbon brush assembly machine.
According to the utility model discloses an aspect provides a carbon brush assembly machine, which comprises a frame, the shifter, extracting device, carbon brush clamping device, spring clamping device, carbon brush rotary device and motor positioning die, the shifter is located in the frame, be equipped with the guide rail in the frame, be equipped with the mounting bracket on the guide rail, carbon brush clamping device and spring clamping device all locate on the mounting bracket, carbon brush rotary device is located carbon brush clamping device's below, and locate one side of extracting device, one side of carbon brush rotary device is located to the motor positioning die, and be located one side of carbon brush clamping device, the shifter includes step motor and conveyer belt, step motor locates in the frame, the conveyer belt is connected with step motor's output shaft, mounting bracket and conveyer belt fixed connection.
The utility model has the advantages that: the carbon brush can be automatically taken and placed through the material taking device, then the carbon brush is rotated through the carbon brush rotating device, and then the carbon brush is clamped through the carbon brush clamping device; then, the carbon brush clamping device and the spring clamping device can be moved to the motor positioning die through the shifting device, so that the carbon brush and the spring can be installed on the motor positioning die, the carbon brush and the spring can be quickly assembled, manual operation is not needed, manpower is saved, production efficiency is improved, and production cost is reduced; through step motor, can accurately remove each structure on the mounting bracket, guarantee the precision of the corresponding structural installation of motor.
In some embodiments, the carbon brush clamping device includes a first cylinder and a carbon brush chuck, the carbon brush chuck is fixed on a piston rod of the first cylinder, the first cylinder is disposed on the mounting bracket, and the carbon brush chuck is disposed above the carbon brush rotating device. Therefore, the carbon brush can be conveniently taken and placed by the carbon brush clamping head through the first air cylinder.
In some embodiments, the spring clamping device comprises a second cylinder and a spring chuck, the spring chuck is fixed on a piston rod of the second cylinder, the second cylinder is arranged on the mounting frame, and the spring chuck is arranged on one side of the carbon brush chuck. Therefore, the spring can be conveniently taken and placed by pushing the spring chuck through the second cylinder.
In some embodiments, the carbon brush rotating device comprises a rotating cylinder, a rack and a gear, the rotating cylinder is arranged on the rack, the rack is connected with a piston rod of the rotating cylinder, the gear is arranged on the rack and meshed with the rack, and the gear is arranged on one side of the material taking device. Therefore, the gear can be driven to rotate through the rack by stretching and retracting the piston rod of the rotary air cylinder, so that the carbon brush can rotate to a horizontal state conveniently, and the subsequent direct installation of the carbon brush at the corresponding position of the motor is facilitated.
In some embodiments, the carbon brush assembling machine further includes a spring plug and a third cylinder, the third cylinder is disposed on the machine frame, the spring plug is connected to a piston rod of the third cylinder and is located on one side of the carbon brush rotating device, and the spring plug is disposed on one side of the motor positioning module. From this, be equipped with the spring plug, can be used in the spring of placing on the motor for the spring fills in motor carbon brush seat completely.
In some embodiments, one side of the motor positioning die is provided with a spring pin support, and the spring pin support and the spring plug are respectively positioned at two adjacent sides of the motor positioning die. Therefore, the spring pin can be conveniently placed on the spring pin support, and the spring pin can be conveniently inserted into the carbon brush holder of the motor.
In some embodiments, the material taking device comprises a fourth cylinder and a chuck, the fourth cylinder is arranged on the mounting frame, the chuck is arranged on a piston rod of the fourth cylinder, and the chuck is located above the carbon brush rotating device. Therefore, the carbon brush can be conveniently taken and placed by the chuck through the extension and retraction of the piston rod of the fourth cylinder.
In some embodiments, the carbon brush assembling machine further comprises a vibration disc, wherein the vibration disc is arranged on one side of the rack and is positioned on one side of the chuck of the material taking device. Therefore, the vibrating disk is arranged, ordered output of the carbon brushes in the vibrating disk can be facilitated, and material taking of the material taking device is facilitated.
Drawings
Fig. 1 is a schematic structural view of a part of the structure of the carbon brush assembling machine of the present invention;
fig. 2 is a schematic structural diagram of the carbon brush assembling machine of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 and 2. Carbon brush assembly machine, including frame 1, shifter 2, extracting device 3, carbon brush clamping device 4, spring clamping device 5, carbon brush rotary device 6 and motor positioning die 7, shifter 2 locates in frame 1, be equipped with the guide rail in the frame 1, be equipped with mounting bracket 8 on the guide rail, carbon brush clamping device 4 and spring clamping device 5 are all located on mounting bracket 8, carbon brush rotary device 6 is located carbon brush clamping device 4's below to locate one side of extracting device 3, one side of carbon brush rotary device 6 is located to motor positioning die 7, and is located one side of carbon brush clamping device 4.
When the carbon brush assembly machine is used, a motor to be provided with the carbon brush is fixed on the motor positioning die 7; the spring that spring clamping device 5 centre gripping was installed on the carbon brush seat on the motor, and simultaneously, the carbon brush is also installed at the carbon brush seat.
The carbon brush clamping device 4 comprises a first air cylinder 41 and a carbon brush chuck 42, the carbon brush chuck 42 is fixed on a piston rod of the first air cylinder 41, the first air cylinder 41 is arranged on the mounting frame 8, and the carbon brush chuck 42 is arranged above the carbon brush rotating device 6.
The spring clamping device 5 comprises a second cylinder 51 and a spring chuck, the spring chuck is fixed on a piston rod of the second cylinder 51, the second cylinder 51 is arranged on the mounting frame 8, and the spring chuck is located on one side of the carbon brush chuck 42.
The carbon brush rotating device 6 comprises a rotating cylinder 61, a rack 62 and a gear 63, the rotating cylinder 61 is arranged on the rack 1, the rack 62 is connected with a piston rod of the rotating cylinder 61, the gear 63 is arranged on the rack 62 and meshed with the rack 62, and the gear 63 is arranged on one side of the material taking device 3. To facilitate rotation of the carbon brushes, a fixed chuck is attached to the gear 63 so that the carbon brushes can rotate together with the gear 63 and the fixed chuck. Meanwhile, in order to meet the use requirement, the rotation angle of the gear 63 is 90 degrees, so that the carbon brush in the vertical state is clamped and placed by the carbon brush clamping device 4, and the carbon brush rotates 90 degrees along with the gear 63, so that the carbon brush is in a horizontal state, the carbon brush can be conveniently clamped by the subsequent carbon brush clamping head 42 and is directly placed on the carbon brush seat of the motor.
The carbon brush assembly machine further comprises a spring plug 9 and a third air cylinder 10, the third air cylinder 10 is arranged on the rack 1, the spring plug 9 is connected with a piston rod of the third air cylinder 10 and located on one side of the carbon brush rotating device 6, and the spring plug 9 is arranged on one side of the motor positioning die 7.
One side of the motor positioning die 7 is provided with a spring pin support 20, and the spring pin support 20 and the spring plug 9 are respectively positioned at two adjacent sides of the motor positioning die 7. In the using process, the spring pin is placed on the spring pin support 20, so that the spring is conveniently fixed on the carbon brush holder. In order to facilitate the spring pin to be inserted into the spring on the carbon brush holder, one side of the spring pin support 20 is connected with a cylinder, and the movement of the spring pin support 20 can be realized through the extension and contraction of a piston rod of the cylinder, so that the operation is convenient.
The shifting device 2 comprises a stepping motor 21 and a conveyor belt, the stepping motor 21 is arranged on the rack, the conveyor belt is connected with an output shaft of the stepping motor 21, and the mounting rack 8 is fixedly connected with the conveyor belt. Can drive the conveyer belt through step motor 21 and remove, the conveyer belt drives the mounting bracket 8 of fixing on the conveyer belt again and removes, can accurate control mounting bracket 8's displacement through step motor 21, has guaranteed the installation accuracy of product.
The material taking device 3 comprises a fourth cylinder 31 and a chuck 32, the fourth cylinder 31 is arranged on the mounting frame 8, the chuck 32 is arranged on a piston rod of the fourth cylinder 31, and the chuck 32 is positioned above the carbon brush rotating device 6.
The carbon brush assembling machine further comprises a vibration disc 30, wherein the vibration disc 30 is arranged on one side of the rack 1 and is positioned on one side of a chuck of the material taking device 3. The vibrating plate 30 is a vibrating plate commonly used in existing processing equipment for vibrating and sorting products, and the specific structure is not described herein again.
The utility model discloses a carbon brush assembly machine is when using, and the carbon brush is placed in vibration dish 30, through the vibration of vibration dish 30 for the carbon brush is vertical to be arranged and is exported in order. The piston rod of the fourth cylinder 31 of the material taking device 3 extends out, so that the chuck 32 clamps the carbon brush; then, the stepping motor 21 is driven, so that the mounting frame 8 drives the material taking device 3 to move. When the chuck 32 is moved above the carbon brush rotating unit 6, the carbon brush is placed on the carbon brush rotating unit 6; at this time, the piston rod of the rotary cylinder 61 is extended, so that the rack 62 is pushed out, and the gear 63 rotates relative to the rack, and when the carbon brush rotates to the horizontal state, the rotary cylinder 61 stops rotating. Subsequently, the piston rod of the first cylinder 41 is extended, and the carbon brush holder 42 is moved downward and the carbon brush is clamped. After the carbon brush is clamped by the carbon brush chuck 42, the stepping motor 21 continues to rotate, drives the mounting frame 8 to move, and moves to the position above the motor positioning die 7.
After the carbon brush clamping device 4 and the spring clamping device 5 move to the position above the motor positioning die 7, the piston rod of the second air cylinder 51 extends out to push the spring chuck downwards, so that the spring clamped by the spring chuck is placed on the carbon brush seat of the motor; a piston rod of the first air cylinder 41 extends out, and a carbon brush clamped by the carbon brush chuck 42 is placed on a carbon brush seat of the motor; the stepping motor, the first air cylinder and the second air cylinder reset. Subsequently, the piston rod of the third cylinder 10 is extended, so that the spring plug 9 acts on the spring, and the spring is completely plugged into the carbon brush holder of the motor; then the spring pin on the spring pin bracket 20 is transversely inserted into the carbon brush holder of the motor, so that the installation of the spring and the carbon brush is realized. And then, resetting each corresponding structure of the carbon brush assembly machine, so as to facilitate the installation of the next motor carbon brush.
The carbon brush assembly machine of the utility model can automatically take and place the carbon brush through the material taking device, then rotate the carbon brush through the carbon brush rotating device, and then clamp the carbon brush through the carbon brush clamping device; subsequently, the carbon brush clamping device and the spring clamping device can be moved to the motor positioning die through the shifting device, so that the carbon brush and the spring can be installed on a motor on the motor positioning die, the carbon brush and the spring can be quickly assembled, manual operation is not needed, manpower is saved, the production efficiency is improved, and the production cost is reduced.
The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept, and these all fall into the protection scope of the present invention.
Claims (8)
1. The carbon brush assembly machine is characterized by comprising a rack (1), a shifting device (2), a material taking device (3), a carbon brush clamping device (4), a spring clamping device (5), a carbon brush rotating device (6) and a motor positioning die (7), wherein the shifting device (2) is arranged on the rack (1), a guide rail is arranged on the rack (1), a mounting frame (8) is arranged on the guide rail, the carbon brush clamping device (4) and the spring clamping device (5) are both arranged on the mounting frame (8), the carbon brush rotating device (6) is positioned below the carbon brush clamping device (4) and is arranged on one side of the material taking device (3), the motor positioning die (7) is arranged on one side of the carbon brush rotating device (6) and is arranged on one side of the carbon brush clamping device (4), and the shifting device (2) comprises a stepping motor (21) and a conveyor belt, step motor (21) are located in the frame, the conveyer belt is connected with the output shaft of step motor (21), mounting bracket (8) and conveyer belt fixed connection.
2. The carbon brush assembling machine according to claim 1, wherein the carbon brush holding device (4) includes a first cylinder (41) and a carbon brush holder (42), the carbon brush holder (42) is fixed to a piston rod of the first cylinder (41), the first cylinder (41) is provided on the mounting frame (8), and the carbon brush holder (42) is provided above the carbon brush rotating device (6).
3. The carbon brush assembly machine according to claim 2, wherein the spring clamping device (5) comprises a second cylinder (51) and a collet chuck, the collet chuck is fixed on a piston rod of the second cylinder (51), the second cylinder (51) is arranged on the mounting frame (8), and the collet chuck is located on one side of the carbon brush chuck (42).
4. The carbon brush assembling machine according to claim 3, wherein the carbon brush rotating device (6) comprises a rotating cylinder (61), a rack (62) and a gear (63), the rotating cylinder (61) is arranged on the frame (1), the rack (62) is connected with a piston rod of the rotating cylinder (61), the gear (63) is arranged on the rack (62) and meshed with the rack (62), and the gear (63) is arranged on one side of the material taking device (3).
5. The carbon brush assembling machine according to any one of claims 1 to 4, further comprising a spring plug (9) and a third cylinder (10), wherein the third cylinder (10) is arranged on the frame (1), the spring plug (9) is connected with a piston rod of the third cylinder (10) and is positioned on one side of the carbon brush rotating device (6), and the spring plug (9) is arranged on one side of the motor positioning die (7).
6. The carbon brush assembly machine as recited in claim 5, characterized in that one side of the motor positioning die (7) is provided with a spring pin support (20), and the spring pin support (20) and the spring plug (9) are respectively located at two adjacent sides of the motor positioning die (7).
7. The carbon brush assembling machine according to claim 1, wherein the material taking device (3) comprises a fourth cylinder (31) and a chuck (32), the fourth cylinder (31) is arranged on the mounting frame (8), the chuck (32) is arranged on a piston rod of the fourth cylinder (31), and the chuck (32) is arranged above the carbon brush rotating device (6).
8. The carbon brush assembling machine according to claim 1, further comprising a vibration plate (30), wherein the vibration plate (30) is provided at one side of the frame (1) and at one side of a chuck of the extracting device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022143912.8U CN211859888U (en) | 2020-09-27 | 2020-09-27 | Carbon brush assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022143912.8U CN211859888U (en) | 2020-09-27 | 2020-09-27 | Carbon brush assembly machine |
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| Publication Number | Publication Date |
|---|---|
| CN211859888U true CN211859888U (en) | 2020-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022143912.8U Active CN211859888U (en) | 2020-09-27 | 2020-09-27 | Carbon brush assembly machine |
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| Country | Link |
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| CN (1) | CN211859888U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245840A (en) * | 2021-07-01 | 2021-08-13 | 浩科机器人（苏州）有限公司 | Carbon brush assembly quality |
| CN113319573A (en) * | 2021-05-13 | 2021-08-31 | 陈荣乾 | Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment |
| CN113751997A (en) * | 2021-08-04 | 2021-12-07 | 方港家 | Screw rod middle part nylon sleeving equipment capable of intelligently protecting sealing performance of sleeve piece |
-
2020
- 2020-09-27 CN CN202022143912.8U patent/CN211859888U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319573A (en) * | 2021-05-13 | 2021-08-31 | 陈荣乾 | Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment |
| CN113319573B (en) * | 2021-05-13 | 2022-05-06 | 无锡市康信碳制品有限公司 | Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment |
| CN113245840A (en) * | 2021-07-01 | 2021-08-13 | 浩科机器人（苏州）有限公司 | Carbon brush assembly quality |
| CN113751997A (en) * | 2021-08-04 | 2021-12-07 | 方港家 | Screw rod middle part nylon sleeving equipment capable of intelligently protecting sealing performance of sleeve piece |
| CN113751997B (en) * | 2021-08-04 | 2022-12-06 | 深圳市立成自动化设备有限公司 | Screw rod middle nylon sleeving equipment capable of intelligently protecting sealing performance of sleeve piece |
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