Brake for vehicle and vehicle
Technical Field
The utility model relates to a vehicle chassis field especially relates to a stopper and vehicle for vehicle.
Background
According to the requirements of relevant national regulations, the brake of the commercial vehicle needs to be provided with a friction plate abrasion alarm device, namely, the friction plate abrasion alarm device reminds a driver that the friction plate needs to be replaced after reaching a certain value so as to improve the driving safety.
The conventional drum brake is generally provided with a chip implanted in a friction plate, when the friction plate is worn to the chip, the chip is worn off, a circuit is conducted, and an alarm is given to a driver in a cab to prompt the driver that the friction plate needs to be replaced.
In practice, because the chip and the wire harness are directly contacted with the friction plate, the temperature of the friction plate can reach more than 600 ℃ in the using process of a vehicle, the chip and the wire harness implanted into the friction plate are in a high-temperature environment for a long time, and the wire harness continuously reciprocates along with the work of a brake, so that the chip and the wire harness are frequently failed, and the phenomenon of failure of an alarm device or false alarm often exists.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can monitor the stopper of the wearing and tearing condition of friction disc intelligently.
A further object of the present invention is to provide a brake with simple structure and low cost.
In particular, the present invention provides a brake for a vehicle, said brake comprising a plurality of friction plates and at least two brake shoes, each of said brake shoes having at least one of said friction plates secured thereto, said brake further comprising:
the number of the clamping pins is the same as that of the brake shoes, and each clamping pin is correspondingly arranged on each brake shoe;
the sensors are consistent with the number of the brake shoes, and each sensor is arranged on one clamping pin and used for sensing the position variation of the brake shoes. Optionally, the brake further comprises:
the two ends of each return spring are respectively connected with the clamping pins on the two adjacent brake shoes and used for returning the brake shoes;
the clamping pins are the same as the brake shoes in number, and each clamping pin is correspondingly arranged on each brake shoe and used for being connected with the return spring.
Optionally, the brake further comprises:
the brake drum is arranged outside at least two brake shoes, the brake drum is contacted with the friction plate when the brake shoes are opened, and a preset gap exists between the brake drum and the friction plate when the brake shoes are retracted;
and each cam is arranged between the two brake shoes and used for pushing the two brake shoes to move towards two opposite sides and open so as to enable the friction plate to be in contact with the brake drum and further enable the brake drum to stop rotating.
Optionally, the brake further comprises:
and the controller is connected with each sensor, the sensors sense the position variation and send the position variation to the controller when the brake shoes are opened, and the controller judges that the friction plate is worn when the position variation is larger than a preset value.
Optionally, the sensor is nested within the bayonet.
Optionally, the brake further comprises:
and the alarm is connected with the controller and used for giving an alarm to remind a driver to replace the friction plate when the controller judges that the friction plate is worn.
Optionally, at least two of said brake shoes are distributed on the same ring.
Optionally, the cam is substantially S-shaped.
Optionally, the number of the brake shoes is two, and two friction plates are fixed on each brake shoe.
In particular, a vehicle comprises the brake for the vehicle.
According to the utility model discloses a scheme is through the position variation who sets up sensor response brake shoe on the brake shoe, and all is furnished with a sensor on each brake shoe, so, can confirm that which brake shoe corresponds friction disc wearing and tearing from a plurality of brake shoes accurately, conveniently maintains the change. Furthermore, in the using process of a vehicle, the friction plate is required to be used for braking, when the friction plate is worn, the position of the brake shoe which is opened for braking is correspondingly changed, the larger the wear degree of the friction plate is, the larger the position variation of the brake shoe is, therefore, the position of the current brake shoe which is opened for braking can be measured by a sensor arranged on the brake shoe, the position variation is obtained, and the wear condition of the friction plate is judged. The abrasion condition of the friction plate can be intelligently monitored in the whole process, and the reliability is high.
The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a schematic structural view of a brake for a vehicle according to another embodiment of the present invention;
fig. 2 is a partial structural schematic view of a brake for a vehicle according to another embodiment of the present invention.
Detailed Description
Fig. 1 is a schematic structural view of a brake for a vehicle according to another embodiment of the present invention. Fig. 2 is a partial structural schematic view of a brake for a vehicle according to another embodiment of the present invention. As shown in fig. 1 and 2, the present invention provides a brake for a vehicle, which includes a plurality of friction plates 1 and at least two brake shoes 2, wherein at least one friction plate 1 is fixed on each brake shoe 2. The brake also comprises the same number of sensors 3 as the brake shoes and the same number of clamping pins 5 as the brake shoes as the controller 8. Each detent 5 is provided on each brake shoe 2. Each sensor 3 is mounted on one of the brake shoes 2, respectively, for sensing a position variation amount of the brake shoe 2.
According to the scheme of the embodiment, the position change quantity of the brake shoes 2 is sensed by arranging the sensors 3 on the brake shoes 2, and each brake shoe 2 is provided with one sensor 3, so that the abrasion of the friction plate 1 corresponding to the brake shoe 2 can be accurately determined from the brake shoes 2, and the maintenance and the replacement are convenient. Further, in the using process of a vehicle, the friction plate 1 is required to brake, when the friction plate 1 is worn, the position of the brake shoe 2 which is opened for braking is correspondingly changed, and the larger the wear degree of the friction plate 1 is, the larger the position variation of the brake shoe 2 is, so that the position of the current brake shoe 2 when the brake shoe 2 is opened for braking can be measured through the sensor 3 arranged on the brake shoe 2, the position variation is obtained, and the wear condition of the friction plate 1 is judged. Therefore, the wear condition of the friction plate 1 can be intelligently monitored in the whole process, and the reliability is high.
Continuing with fig. 1, in one embodiment, the brake further includes at least one return spring 4. Two ends of each return spring 4 are respectively connected with the clamping pins 5 on two adjacent brake shoes 2 for returning the brake shoes 2. Each locking pin 5 is correspondingly arranged on each brake shoe 2 and is used for connecting a return spring 4. In a preferred embodiment, two adjacent brake shoes 2 are provided with a clamping pin 5 at their two ends, and each clamping pin 5 is connected with one end of the same return spring 4. When the vehicle brakes, the brake shoe 2 needs to be opened to brake, and after the vehicle brakes, the brake shoe 2 is reset through the return spring 4.
As shown in fig. 1, in one embodiment, the brake further comprises a brake drum 6 and at least one cam 7. The brake drum 6 is arranged outside at least two brake shoes 2, the brake drum 6 is in contact with the friction plate 1 when the brake shoes 2 are opened, and a preset gap exists between the brake drum 6 and the friction plate 1 when the brake shoes 2 are retracted. Each cam 7 is arranged between the two brake shoes 2 and used for pushing the two brake shoes 2 to move towards two opposite sides and open so as to enable the friction plate 1 to be in contact with the brake drum 6 and further enable the brake drum 6 to stop rotating.
Optionally, in one embodiment, the brake further comprises a controller 8 connected to each sensor 3, the sensor 3 senses the position change amount when the brake shoe 2 is opened and sends the position change amount to the controller 8, and the controller 8 determines that the friction plate 1 is worn when the position change amount is larger than a preset value. The position of the current brake shoe 2 when the brake is opened can be measured through the sensor 3 arranged on the brake shoe 2 and sent to the controller 8, the controller 8 compares the current position with the initial position (the initial position is the position of the friction plate 1 after the brake shoe 2 is opened when the brake is firstly braked after the friction plate 1 is installed), and the position variation is obtained, so that the abrasion condition of the friction plate 1 is judged. There is no need to embed a chip in the friction plate 1 as in the prior art, no need to punch a hole in the brake shoe 2, and no need for complicated piping inside the brake. When the vehicle brakes, the cam 7 pushes the brake shoe 2 to rotate left and right, and the friction plate 1 on the brake shoe 2 is contacted with the brake drum 6 to generate braking force, so that the braking is realized. In this process, the locking pin 5 moves left and right with the brake shoe 2 being opened. As the friction lining 1 wears, the detent 5 is further away from the initial position when the brake shoe 2 is opened.
Optionally, the sensor 3 is nested within the bayonet 5.
As shown in fig. 2, in one embodiment, the brake further comprises an alarm 9 connected to the controller 8 for giving an alarm to remind the driver to replace the friction plate 1 when the controller 8 judges that the friction plate 1 is worn. Since the clearance between the friction plate 1 and the brake drum 6 needs to be adjusted by an automatic adjusting arm of the brake after the brake is installed, and the positions of the brake and the clamping pin 5 are continuously changed in the process, in a preferred embodiment, when the vehicle driving range is set to be more than or equal to 100km, the controller 8 marks 0 on the sensor 3. When the sensors 3 are marked with 0, under the condition of no braking signal, each position sensor 3 respectively collects 5 position point data, and the average value of the 5 points is used as the 0 point of the position sensor 3. After the reference 0, the controller 8 collects the stroke L0 of the sensor 3 moving when the driver steps on the brake pedal and generates the braking force 5 times, as the stroke of the normal brake latch 5 in the initial state.
As the friction plate 1 is worn continuously, the sensor 3 is farther from the initial 0 point position after braking each time, when the distance from the 0 point calculated by the controller 8 reaches the set value L1 of the wear alarm of the friction plate 1, the controller 8 sends a wear alarm signal of the friction plate 1 to the alarm 9, and accordingly, the alarm 9 sends an alarm to remind a driver to replace the friction plate 1.
In addition, in a preferred embodiment, after the mark 0 is marked, after each time the vehicle is powered on, the controller 8 completes judgment of a wear alarm, when the controller 8 calculates that the actual thickness of the friction plate 1 is 2 times larger than the wear alarm thickness, the wear alarm device is powered off automatically, real-time monitoring is not performed any more, and judgment is performed again after the next power on (for example, when the thickness of the friction plate 1 is 12mm, the wear alarm thickness is set to be 2mm, and the thickness of the friction plate 1 is more than or equal to 4mm, the sleep mode is entered after each power on detection). When the controller 8 calculates that the actual thickness of the friction plate 1 is 1 time larger than the wear alarm thickness and is less than or equal to 2 times, if the vehicle is not powered off, the wear alarm device is awakened once every 4 hours. When the controller 8 calculates that the actual thickness of the friction plate 1 is less than or equal to 1 time of the wear alarm thickness, the controller 8 judges the wear condition every time braking is carried out.
Further, if the distance difference between the two sensors 3 is large in the process that the controller 8 judges the position of the bayonet 5, the failure of the cam 7 or the brake shoe 2 of the brake can be prompted to remind a driver to check the brake in time.
Alternatively, at least two brake shoes 2 are distributed on the same ring, which is concentric with the brake drum 6.
Optionally, the cam 7 is substantially S-shaped. When the vehicle brakes, it rotates around the center position, and the two ends push the brake shoes 2 to open.
As shown in fig. 1, the number of brake shoes 2 is two, and two friction plates 1 are fixed to each brake shoe 2.
In particular, a vehicle includes a brake for the vehicle. The wear of the friction plate 1 in the brake can be monitored intelligently in the whole process, and an alarm can be given when the friction plate is worn to a certain extent.
Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been shown and described in detail herein, many other variations and modifications can be made, consistent with the principles of the invention, which are directly determined or derived from the disclosure herein, without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and interpreted to cover all such other variations or modifications.