CN211741548U - Front anti-collision millimeter wave radar structure for vehicle - Google Patents
Front anti-collision millimeter wave radar structure for vehicle Download PDFInfo
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- CN211741548U CN211741548U CN201922357984.XU CN201922357984U CN211741548U CN 211741548 U CN211741548 U CN 211741548U CN 201922357984 U CN201922357984 U CN 201922357984U CN 211741548 U CN211741548 U CN 211741548U
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Abstract
The utility model discloses an anticollision millimeter wave radar structure before automobile-used, including radar body and radar support, the radar body includes antenna end circuit board, control end circuit board and casing, the casing passes through a plurality of ball head bolt levels and supports on radar support, the ball head bolt rotates with radar support and casing respectively and is connected, through angle and locking between ball head bolt adjusting housing and the radar support. The utility model overcomes prior art's radar angle can't be adjusted, requires high to the assembly precision, and the structure can not be dismantled in a flexible way etc. and lead to research and development and manufacturing cost too high problem, has following beneficial effect: adjusting the angle of the radar and expanding the adaptation range of the radar; the heat dissipation efficiency is improved; the sealing element is designed in a separated mode, so that the convenience in disassembly and repair is improved; the connector is detachably designed, so that the radar manufacturing research and development cost is reduced; the shielding partition plate ensures the anti-electromagnetic interference capability and reduces the manufacturing cost of the radar; the problem that the radar surface is frosted and exposed in winter is solved.
Description
Technical Field
The utility model relates to an automobile-manufacturing field especially relates to an automobile-used preceding crashproof millimeter wave radar structure.
Background
The main functions of the front anti-collision millimeter wave radar in the automobile are to cooperate with ACC (adaptive cruise) and AEB (automatic emergency braking) in an ADAS (adaptive cruise control) intelligent driving auxiliary system. Because the automobile has more uncontrollable factors to cause a plurality of traffic accidents which should not happen in the driving process, for example, under the condition that two automobiles are close to each other, the front automobile suddenly decelerates or brakes, and the rear-end collision accident is easily caused by the interval time of the reaction capacity of people. At the moment, a 77GHz millimeter wave radar is needed in the middle of a front bumper of the vehicle to detect the relative speed and the relative distance between the front vehicle and the own vehicle, and the potential danger information is responded to a driver in advance to give an early warning before an accident occurs, so that the occurrence rate of rear-end accidents is effectively reduced. If the system detects that the two vehicles are inevitably collided, an instruction is sent to automatically and emergently brake, so that the severity of the accident is reduced. The millimeter wave radar placed at the center of the front bumper is generally referred to as a 77GHz front collision avoidance millimeter wave radar. At present, the angle of a pre-77 GHz anti-collision radar which is carried in the automobile market is fixed, and the pre-77 GHz anti-collision radar is only suitable for a specific automobile type generally and cannot share other automobile types. Or some motorcycle types's radar fixed knot constructs angle of adjustment, but structural style is single, and stability has the risk.
For example, a "mounting structure of a radar for a vehicle" disclosed in chinese patent literature, publication No. CN208006899U, includes a front impact beam and a front grille, the front impact beam being installed behind the front grille; the radar mounting bracket is connected with the front anti-collision beam; the radar is installed in the radar installing support. Be equipped with the draw-in groove on the radar support, the radar passes through joint portion and draw-in groove fixed connection, its weak point is, radar and radar support fixed connection, relative position is unadjustable between the two, can be directly die the angular position restriction of radar, can't finely tune again, this position that has just led to the radar to match when the loading needs very high location and size precision, and this has increased the requirement to production and processing technology undoubtedly, and because the location structure of special design can not generally be used on a plurality of motorcycle types, and then increased follow-up motorcycle type and to research and develop again. These all add significant cost to development and manufacturing.
Disclosure of Invention
The utility model relates to an overcome prior art's unable regulation of radar angle, to assembling accuracy requirement height, the structure can not be dismantled in a flexible way etc. and lead to research and development and manufacturing cost too high problem, provides an automobile-used preceding crashproof millimeter wave radar structure, and radar angle is adjustable, and the structure can be dismantled in a flexible way, and applicable motorcycle type scope is wide, and is bigger to assembly error's containment, has also increased self compatibility, and reduce cost drops into by a wide margin.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an crashproof millimeter wave radar structure before automobile-used, includes radar body and radar support, the radar body includes antenna end circuit board, control end circuit board and casing, characterized by, the casing passes through a plurality of ball head bolt levels and supports on radar support, ball head bolt rotates with radar support and casing respectively and is connected, through angle and locking between ball head bolt adjusting housing and the radar support.
The utility model discloses a characteristics lie in that ball stud that can regulate and control through the design fixes a position radar body on the radar support, when angular deviation appears after the discovery radar loading, twists and moves ball stud axle, changes the position relation of ball stud and casing, rotates the angle that changes radar body through the bulb, and rethread laser transceiver shines on the speculum of radar, and horizontal vertical angle is markd to the position of returning the light beam. Because there is the damping between casing and the ball stud, do not need to twist the ball stud hard, the radar body can not change the position easily, and after adjusting the angle, the radar body position is automatic fixed locking. Through the improved design of the positioning structure of the front anti-collision radar, the angle can be corrected during assembly, the anti-collision radar can be more suitable for other vehicle types, the assembly error has higher containment, the compatibility of the anti-collision radar is also increased, the cost investment can be reduced to a great extent, and the anti-collision radar is particularly suitable for 77GHz millimeter wave radar systems of middle-high-grade vehicles such as new energy vehicles.
Preferably, the housing comprises an upper cover and a lower cover which are connected with each other, the lower cover is in threaded connection with a threaded end of the ball stud, and a ball end of the ball stud is in rotary connection with the radar bracket.
The threaded end is used for adjusting the axial position of the ball stud, the ball stud is adjusted in angle by the ball stud through rotation in the radar support, and the radar body is adjusted in angle through screwing the threaded end and the cooperation between the ball studs.
Preferably, a bolt support is arranged on the radar support, and a ball end of the ball stud is arranged in the bolt support.
During assembly, the ball head of the ball stud is installed in the stud bracket, then the stud bracket is installed on the radar bracket, the stud bracket facilitates the installation of the radar, and the independent structure facilitates the processing.
Preferably, a connector is arranged on the radar body and detachably connected with the lower cover.
The existing anti-collision millimeter wave radar connector before 77GHz is fused with a plastic shell through secondary injection molding and cannot be detached. If the poor condition that connector PIN needle has the bending exists during delivery, generally all need to carry out the replacement of returning goods with whole plastic protecgulum, and the return goods product value is higher, and is comparatively extravagant. This connector is the independent structure, can dismantle with the casing, has solved the whole problem of scrapping that the PIN needle is bad to bring.
Preferably, a connector sealing piece is arranged between the connector and the lower cover, and the connector sealing piece is detachably connected with the lower cover.
At present, the two methods adopted by the 77GHz front anti-collision millimeter wave radar in the market in the aspect of waterproof treatment have advantages and disadvantages respectively. In the first method, after the sealing ring and the shell are integrally formed, the sealing ring cannot be detached. If the radar has a trace amount of water, the whole shell needs to be replaced during repair, so that the replacement cost is high. And a secondary injection molding process is needed, so that the mold cost is high. The second kind is sealed through sealed glue, and sealed glue is disposable filling, and is not detachable especially, can't reprocess. If the condition of trace water inflow occurs, only the whole radar body can be replaced. The utility model discloses come out the connector sealing member alone as a subcomponent, so had dismantled and assembled and maintainable's characteristics. And a secondary injection molding process is not needed, so that the cost of the mold is reduced. If the condition of trace water inflow occurs, only the rubber ring needs to be replaced, and the replacement cost is reduced. Meanwhile, the waterproof requirement of IP67 in the industry is met, and the quality requirement is met while the compatibility is achieved.
Preferably, a sealing element is arranged between the upper cover and the lower cover, and the sealing element is detachably connected with the lower cover.
The upper cover and the lower cover need to be sealed, and the single finished piece can be disassembled and replaced, so that the cost is reduced.
Preferably, the lower cover is provided with heat dissipation fins, and the lower cover is an aluminum alloy member.
The existing radar has large power consumption, high surface temperature and poor heat dissipation effect. As "intelligent, automatic" types of automobiles increase year by year, the demand for various radars also rises. Considering that the automobile can operate for a long time, and then there is higher requirement to the heat dissipation of radar itself, the heat dissipation is good and is good to the radar body work operation and also has very big benefit to whole car security. The utility model discloses a heat-conduction dispels the heat, and the radar mainly generates heat the device location and covers under the higher aluminum alloy of coefficient of heat conductivity, and the radiating fin who covers under guarantees the most reasonable area of contact of lower cover and air. The radiating fins can be integrated with the lower cover and can also be arranged separately from the lower cover.
Preferably, the lower cover is provided with heat-conducting glue.
The high-efficiency heat-conducting glue further enhances the heat conduction between the heating device and the rear shell.
Preferably, a shielding partition is detachably connected to the lower cover, and the shielding partition separates the antenna end circuit board from the control end circuit board.
Electromagnetic waves emitted by a control end circuit board of the radar can generate large interference on an antenna end circuit board, the interference is weakened by coating wave-absorbing materials on the inner wall of a shell of the general radar, but the wave-absorbing materials are high in price, and the product development cost can be greatly increased. The utility model discloses a shielding baffle of design between the circuit board of control end and antenna end circuit board, the metal is made for the shielding baffle, covers the shielding baffle crimping under the aluminum alloy. According to the scheme, the antenna circuit board and the control end circuit board are divided into two independent spaces, so that the electromagnetic interference between two pieces of electromagnetism is greatly weakened.
Preferably, the inner wall of the upper cover is provided with a heating element, and the heating element is electrically connected with the control circuit board.
In winter, the outside air temperature is very low, and the surface of the prior front anti-collision millimeter wave radar shell is easy to frost and dew, so that the normal work of the radar is influenced. The inner wall of the upper radar cover is pre-embedded with a designed heating element through a secondary forming process, and the heating element supplies power through a power interface on a circuit board of a processor side. Therefore, when the shell frosts, the heating element can be electrified to work, and the radar surface is automatically and quickly defrosted. The heating member can be a heating sheet, and the heating effect can also be realized by embedding a heating wire or sticking a heating member in the upper cover.
Therefore, the utility model discloses following beneficial effect has: (1) the angle of the radar is adjusted by arranging the ball stud, so that the adaptation range of the radar is enlarged; (2) the heat dissipation efficiency is improved by arranging the heat dissipation ribs and the heat conduction glue; (3) the sealing element is designed in a separated mode, so that the convenience in disassembly and repair is improved; (4) the connector is detachably designed, so that the radar manufacturing research and development cost is reduced; (5) the anti-electromagnetic interference capability is ensured by additionally arranging the shielding partition plate, and the manufacturing cost of the radar is reduced; (6) the heating element is additionally arranged to solve the problem that the radar surface is frosted and exposed in winter.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the back structure of the present invention.
Fig. 3 is a schematic structural view of the substructure of the present invention.
Fig. 4 is a schematic structural diagram of the lower layer inside the casing of the present invention.
Fig. 5 is a schematic structural diagram of the middle layer in the casing of the present invention.
Fig. 6 is a schematic structural diagram of the upper layer inside the casing of the present invention.
In the figure: 1. the antenna comprises an upper cover, 2, a bolt support, 3, a radar support, 4, a ball stud, 5, a lower cover, 6, a bolt sleeve, 7, a connector, 8, a pan head self-tapping screw, 9, a connector fixing screw, 10, a connector sealing piece, 11, an antenna end circuit board, 12, a sealing piece, 13, a shielding partition plate, 14, a partition plate fixing screw, 15, a control end circuit board, 16 and a heat dissipation fin.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description.
Examples
In the embodiment shown in fig. 1-3, the front anti-collision millimeter wave radar structure for the vehicle comprises an upper cover 1, an aluminum alloy lower cover 5, a radar bracket 3 and a ball stud 4. The upper cover 1 is buckled with the lower cover 5, and the lower cover 5 is connected with the radar bracket 3 through 4 ball head bolts 4. Radar support 3 is the sheet metal component, and four mounting holes have been seted up in the four corners, sets up bolt support 2 on the mounting hole, and bolt support 2 internalization sets up the bulb end of ball stud 4, and 5 side fixedly connected with bolt housing 6 of lower cover, bolt housing 6 and the threaded end threaded connection of ball stud 4 have great damping between the two. The one side that lower cover 5 is close to radar support 3 is equipped with a plurality of heat dissipation fins 16, and the 5 sides of lower cover are equipped with the connector mounting panel, and it has the installing port to open on the connector mounting panel, is equipped with the seal groove around the installing port, is equipped with connector sealing member 10 in the seal groove, and connector 7 is through four connector set screw 9 and connector mounting panel fixed connection. As shown in fig. 4-6, the lower cover 5 is internally provided with a heat conducting adhesive, a control end circuit board 15, a shielding partition plate 13 and an antenna end circuit board 11 from bottom to top, and the shielding partition plate 13 is made of aluminum and is fixed and pressed with the lower cover 5 by a partition plate fixing screw. A sealing member 12 is detachably provided between the upper cover 1 and the lower cover 5. The inner wall of the upper cover 1 is pre-embedded into the radar upper cover 1 through a secondary forming process, and the heating sheet supplies power through a power interface on the control end circuit board 15.
The installation process is, as shown in fig. 4, to place the connector seal 10 correctly in the seal groove of the lower cover 5, then to put the connector 7 into the lower cover 5, and to lock and fix it by four hexagon socket head screws, i.e. connector fixing screws 9, and this step completes the installation of the connector 7. The control side circuit board 15 is then placed in the lower cover 5, and the pins of the connector 7 are inserted into the holes of the control side circuit board 15 after being put in place. The control terminal circuit board 15 is then integrated with the connector 7 by soldering. As shown in fig. 5, the shielding spacer 13 is then fitted into the rear cover 5, and the screws are locked and fixed. As shown in fig. 5, the antenna end circuit board 11 is mounted and the cover 1 is fastened. Then, four radar ball studs 4 are screwed into the stud sleeves 6 of the lower cover 5, and the ball studs are inserted into the stud supports 2 and then the radar supports 3, so that the whole product is assembled.
Claims (10)
1. The utility model provides an automobile-used crashproof millimeter wave radar structure before, includes radar body and radar support (3), the radar body includes antenna end circuit board (11), control end circuit board (15) and casing, characterized by, the casing passes through a plurality of ball stud (4) level support on radar support (3), ball stud (4) respectively with radar support (3) and casing swing joint, through angle and locking between ball stud (4) regulation casing and radar support (3).
2. The millimeter wave radar structure for front collision avoidance of vehicle of claim 1, wherein the housing comprises an upper cover (1) and a lower cover (5) which are connected with each other, the lower cover (5) is in threaded connection with the threaded end of the ball stud (4), and the ball end of the ball stud (4) is rotatably connected with the radar bracket (3).
3. The millimeter wave radar structure for front collision avoidance of claim 1 or 2, wherein a bolt bracket (2) is arranged on the radar bracket (3), and a ball end of the ball stud (4) is arranged in the bolt bracket (2).
4. The millimeter wave radar structure for front collision avoidance of claim 2, wherein the radar body is provided with a connector (7), and the connector (7) is detachably connected with the lower cover (5).
5. The millimeter wave radar structure for front collision avoidance of vehicle according to claim 4, wherein a connector sealing member (10) is arranged between the connector (7) and the lower cover (5), and the connector sealing member (10) is detachably connected with the lower cover (5).
6. The vehicle front anti-collision millimeter wave radar structure according to claim 2, 4 or 5, wherein a sealing member (12) is arranged between the upper cover (1) and the lower cover (5), and the sealing member (12) is detachably connected with the lower cover (5).
7. The millimeter wave radar structure for front collision avoidance according to claim 2, 4 or 5, wherein the lower cover (5) is provided with heat dissipation fins (16), and the lower cover (5) is an aluminum alloy member.
8. The front anti-collision millimeter wave radar structure for the vehicle as claimed in claim 2, 4 or 5, wherein the lower cover (5) is provided with a heat-conducting glue.
9. The millimeter wave radar structure for front collision avoidance of vehicle according to claim 2, 4 or 5, wherein a shielding partition plate (13) is detachably connected to the lower cover (5), and the shielding partition plate (13) separates the antenna end circuit board (11) and the control end circuit board (15).
10. The automotive front anti-collision millimeter wave radar structure as claimed in claim 2, 4 or 5, wherein a heating element is arranged on the inner wall of the upper cover (1), and the heating element is electrically connected with the control end circuit board (15).
Priority Applications (1)
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CN201922357984.XU CN211741548U (en) | 2019-12-24 | 2019-12-24 | Front anti-collision millimeter wave radar structure for vehicle |
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CN201922357984.XU CN211741548U (en) | 2019-12-24 | 2019-12-24 | Front anti-collision millimeter wave radar structure for vehicle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114655127A (en) * | 2022-02-18 | 2022-06-24 | 江苏金晓电子信息股份有限公司 | Millimeter wave radar installation protection device for automobile |
WO2022213785A1 (en) * | 2021-04-06 | 2022-10-13 | 深圳市道通科技股份有限公司 | Automobile millimeter-wave radar fixing device |
-
2019
- 2019-12-24 CN CN201922357984.XU patent/CN211741548U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022213785A1 (en) * | 2021-04-06 | 2022-10-13 | 深圳市道通科技股份有限公司 | Automobile millimeter-wave radar fixing device |
CN114655127A (en) * | 2022-02-18 | 2022-06-24 | 江苏金晓电子信息股份有限公司 | Millimeter wave radar installation protection device for automobile |
CN114655127B (en) * | 2022-02-18 | 2024-01-19 | 江苏金晓电子信息股份有限公司 | Millimeter wave radar installation protection device for automobile |
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Address after: 310051 1st and 6th floors, no.451 Internet of things street, Binjiang District, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Zero run Technology Co.,Ltd. Address before: 310051 1st and 6th floors, no.451 Internet of things street, Binjiang District, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG LEAPMOTOR TECHNOLOGY Co.,Ltd. |