CN211568427U - Automatic detection packaging machine for elastic sheet terminal - Google Patents

Abstract

The utility model relates to a terminal processing machine, more specifically say, it relates to a shell fragment terminal automated inspection packagine machine, and its technical scheme main points are: the first air cylinder drives the first base to move and is used for changing the stations of the first base, and the stations of the first base comprise a first station and a second station; the first driving device is connected with a clamping manipulator, and the clamping manipulator is used for clamping the terminal onto the first base from the first die and clamping the terminal of the first base at the first station onto the conveying belt synchronously; the effect is as follows: firstly, the cutting, detection and packaging integration of the terminal is realized. Secondly, the device has compact structure and greatly reduces the occupied area of the device. And thirdly, the terminals on a plurality of stations can be synchronously transported by the moving mechanism, the stations work simultaneously in the device, and the terminals on each station work independently, so that the problem that the terminals are clamped together is solved.

Description

Automatic detection packaging machine for elastic sheet terminal

Technical Field

The utility model relates to a terminal processing machine, more specifically say, it relates to a shell fragment terminal automated inspection packagine machine.

Background

The terminal is indispensable spare part in each trade, and the terminal needs the precision very high moreover, and in the present trade, the terminal is gathered together earlier after finishing, then packs again through artificial letter sorting, and this process is taken a lot of work and time, and the terminal is put together and is caused the terminal card condition together easily moreover, leads to the terminal to damage.

So all be in the same place the shell fragment for the terminal in the current industry, just cut out the terminal on the shell fragment when needs packing, then the manual work detects one by one and puts into the wrapping bag, and this mode exists inefficiency, and is in short for the market that has miniaturization, diversified production requirement to some extent.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims to provide a shell fragment terminal automated inspection packagine machine has the advantage of full automated inspection packing.

The above technical purpose of the present invention can be achieved by the following technical solutions: the utility model provides a shell fragment terminal automated inspection packagine machine, still includes: the first mold, the vision sensor, the first base, the first cylinder, the first conveying belt and the moving mechanism are fixedly arranged on the rack;

the first die is used for shearing the terminal on the elastic sheet;

the vision sensor is used for detecting the size of the terminal produced by the first die;

the output end of the first air cylinder is connected with a first base, the first air cylinder drives the first base to move and is used for changing stations of the first base, and the stations of the first base comprise a first station and a second station; when the first base is positioned at the first station, the first die, the first base and the first conveying belt are positioned on the same straight line;

the moving mechanism comprises a first driving device and a plurality of clamping mechanical arms, the first driving device is connected with the clamping mechanical arms, and the clamping mechanical arms are used for clamping the terminals onto the first base from the first die and clamping the terminals of the first base at the first station onto the conveying belt synchronously;

and the control device is electrically connected with the first mold, the vision sensor, the first base, the first air cylinder, the first conveying belt and the moving mechanism.

Optionally, the die further comprises a spring plate rail and a winding device, wherein the spring plate rail and the winding device are arranged on the rack, the winding device is used for winding the spring plate, the input end of the spring plate rail is connected to the output end of the winding device, and the output end of the spring plate rail is connected to the input end of the first die.

Optionally, the device further comprises a rotary cylinder and a second base; the first conveying belt and a connecting line from the input end of the first conveying belt to the output end of the first die are arranged at an angle, and the second base is fixedly connected with the output end of the rotary cylinder; the output end of the first base is connected with the input end of the second base.

Optionally, still include the third base, set up in the connecting wire of the input of first conveyer belt and the output of first mould, and the input of third base connects in the output of first mould, the output of third base connects in the input of first base, visual sensor sets up on the third base.

Optionally, the distance that first mould, third base, first base, second base and first conveyer belt interval set up is unanimous.

Optionally, the moving mechanism further comprises a swing rod; the number of the clamping mechanical arms is four, the first driving device is connected with a swing rod in a driving mode, the clamping mechanical arms are fixedly arranged on the swing rod, and the swing rod is parallel to a connecting line of the first conveying belt and the first die; the spacing distance between the clamping mechanical arms is consistent with the distance from the first mould to the third base;

when the clamping manipulator at the head end of the swing rod is positioned above the first die, the clamping manipulator at the tail end of the swing rod is positioned on the second base; the clamping manipulator at the head end of the swing rod is positioned on the first base of the first station, and the clamping manipulator at the tail end of the swing rod is positioned on the first conveying belt.

Optionally, the packaging machine further comprises a hot-forming machine, and the hot-forming machine is used for carrying the finished packaging tape sealing treatment on the first conveyor belt.

Optionally, the workpiece clamping device further comprises a suction seat and an air suction assembly, wherein a through hole is formed in the seat surface of the suction seat, and the air suction assembly sucks the workpiece on the seat surface of the suction seat through the through hole on the seat surface of the suction seat;

and the first base, the second base and the third base are all provided with a suction holder.

Optionally, the first mold includes an upper mold, a lower mold and a second driving device; the upper die comprises a first supporting part, a second supporting part and an upper shearing part, a shearing channel is formed between the first supporting part and the second supporting part, and the upper shearing part is fixedly arranged at the position corresponding to the upper surfaces of the first supporting part and the second supporting part; the cross section of the lower die is in a convex shape, the lower die comprises a convex block and two supporting surfaces arranged on two sides of the convex block and is arranged in the shearing channel, and the second driving device is used for driving the lower die to be connected and used for driving the two supporting surfaces of the lower film to be pressed towards the shearing part.

To sum up, the utility model discloses following beneficial effect has:

firstly, the cutting, detection and packaging integration of the terminal is realized.

Secondly, the device has compact structure and greatly reduces the occupied area of the device.

And thirdly, the synchronous transportation of the terminals on a plurality of stations can be realized through a moving mechanism.

Fourthly, multiple stations in the device work simultaneously, and the terminals of each station work independently, so that the problem that the terminals are clamped together is solved.

Drawings

Fig. 1 is a schematic structural view of an automatic detection packaging machine for a dome terminal in this embodiment;

FIG. 2 is a schematic structural diagram of the resilient plate in the embodiment;

fig. 3 is a schematic structural view of the terminal in the present embodiment;

fig. 4 is a schematic structural view of the first mold and the spring plate rail in the present embodiment;

FIG. 5 is a schematic structural view of an upper die and a lower die in the present embodiment;

FIG. 6 is an exploded view of the upper and lower dies in this embodiment;

FIG. 7 is a schematic structural diagram of a third base in the present embodiment;

FIG. 8 is a schematic structural diagram of a first base in the present embodiment;

FIG. 9 is a schematic structural diagram of a second base in the present embodiment;

FIG. 10 is a schematic view of the structure of the frame in the present embodiment;

fig. 11 is a schematic structural view of the moving mechanism in the present embodiment.

In the figure: 1. a frame; 2. a first mold; 201. an upper die; 2011. a first support section; 2012. a second support portion; 2013. an upper shearing part; 202. a lower die; 2021. a bump; 2022. a support surface; 3. a vision sensor; 4. a first base; 5. a first cylinder; 6. a first conveyor belt; 7. a moving mechanism; 701. A first driving device; 702. a swing rod; 703. a first manipulator; 704. a second manipulator; 8. a leaf spring track; 9. a winding device; 10. a rotating cylinder; 11. a second base; 12. a third base; 13. a thermoplastic machine; 14. and (4) sucking and holding the seat.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and examples.

The application provides a shell fragment terminal automated inspection packagine machine, as shown in fig. 1 and fig. 10, including frame 1 to and fixed first mould 2, the vision sensor 3, first base 4, first cylinder 5, first conveyer belt 6, moving mechanism 7, shell fragment track 8, coiling mechanism 9, the third base 12 that sets up in frame 1.

Referring to fig. 2 and 3, fig. 2 is a schematic diagram illustrating a structure of a spring plate with a terminal to be processed according to the present application. Fig. 3 is a schematic diagram of a terminal structure requiring finishing in the present application. Wherein in the production terminal in-process, because the terminal structure is complicated, the piece is put to the card that exists moreover is more, if produce alone repackage often can meet the terminal card phenomenon together, the terminal card can only be disassembled the terminal of card together through the staff when together, even if successfully disassemble the terminal of card together, also can't guarantee that the terminal shape after disassembling is unchangeable, so need put the terminal together with the bullet piece in production, then the cross cutting packing is gone on simultaneously again, avoids the terminal card together.

And the control device is electrically connected with the first die 2, the vision sensor 3, the first base 4, the first air cylinder 5, the first conveying belt 6 and the moving mechanism 7.

As shown in fig. 1, the winding device 9 winds the elastic sheet and is responsible for feeding. Shell fragment track 8 and coiling mechanism 9 set up in frame 1, shell fragment track 8 is used for adjusting the shell fragment and enters into the position of first mould 2, makes the terminal on the shell fragment aim at the station and gets into, and the side of shell fragment is provided with a plurality of through-hole, and this application is through verifying the shell fragment through-hole position on the shell fragment track 8 to make the terminal can accurately enter into in the shearing station of first mould 2. The input end of the elastic sheet rail 8 is connected with the output end of the winding device 9, and the output end of the elastic sheet rail 8 is connected with the input end of the first die 2.

As shown in fig. 4 to 6, the first mold 2 includes an upper mold 201, a lower mold 202, and a second driving device, and the upper mold 201 includes a first support 2011, a second support 2012, and an upper shear 2013. A shearing channel is formed between the first supporting portion 2011 and the second supporting portion 2012, and the upper surfaces of the first supporting portion 2011 and the second supporting portion 2012 are conveying surfaces of the elastic sheets, and the elastic sheets are always positioned above the shearing channel for conveying. The upper surfaces of the first supporting portion 2011 and the second supporting portion 2012 are provided with a shearing portion, and a group of the first supporting portion 2011 and the shearing portion of the second supporting portion 2012 are located on the same cross section, and the shearing portion has a portion entering the shearing channel, and the shearing portion is equivalent to a fixed mold in a mold set and used for upward pressing of the subsequent lower mold 202.

As shown in fig. 4 to 6, the lower die 202 includes a bump 2021 and two supporting surfaces 2022 disposed at two sides of the bump 2021, the combined cross-sectional shape of the two supporting surfaces 2022 of the lower die 202 and the bump 2021 is "convex", and is disposed in the cutting channel, the bump 2021 faces upward to form a bump 2021 surface, the block surface is used for placing terminals, and the second driving device is connected to the lower die 202 for driving the two supporting surfaces 2022 of the lower film to press toward the cutting portion. The supporting surfaces 2022 on both sides of the bump 2021 are equivalent to moving dies, when the square of the spring plate slides on the first supporting portion 2011 and the second supporting portion 2012, when the portion of the spring plate having the terminal enters the lower portion of the cutting portion, the second driving device is upwards overhead, the bump 2021 is firstly tightly attached to the lower plane of the terminal to support the terminal, then the supporting surfaces 2022 on both sides of the bump 2021 are pressed towards the cutting portion, the pressing portion is the connection portion of the terminal and the spring plate, in the process of upwards overhead-mounting the second driving device, the bump 2021 is firstly upwards overhead-mounted, the connection portion of the terminal and the spring plate is stressed, then the connection portion of the terminal and the spring plate is pressed off through the matching of the supporting surfaces 2022 on both sides of the bump 2021 and the cutting portion, so that the connection of the final terminal and the spring plate is broken, and the terminal finally falls on. The first die 2 is used for cutting off the terminals on the elastic sheets and then entering the next working station.

Further, as shown in fig. 10, a third base 12 is disposed at the rear end of the first mold 2, and an input end of the third base 12 is connected to an output end of the first mold 2, and an output end of the third base 12 is connected to an input end of the first base 4. The vision sensor 3 is provided on the third base 12, and is configured to detect whether the size and shape of the terminal on the third base 12 are up to standard, and transmit a signal to the vision sensor 3.

Further, as shown in fig. 10, an input end of the first base 4 is connected to an output end of the third base 12, the first base 4 is fixedly connected to an output end of the first cylinder 5, and the first base 4 has a first station and a second station; under the first station, the first die 2, the third base 12 and the first base 4 are positioned on the same straight line; the first cylinder 5 drives the first base 4 to exit the second station, and the first die 2 and the third base 12 are linear. And vision sensor 3 and first cylinder 5 pass through controlling means indirect control, and when vision sensor 3 judged that the terminal is qualified, controlling means control first cylinder 5 stretched out, and first base 4 was in the connecting wire of third base 12 and first mould 2, and when judging unqualified, controlling means control first cylinder 5 indentation makes first base 4 withdraw from third base 12 and first mould 2 connecting wire.

Optionally, when the first base 4 is held in the connecting line between the third base 12 and the first die 2, a defective product box is arranged below the first base 4, and when the first air cylinder 5 controls the first base 4 to retreat from the connecting line between the third base 12 and the first die 2 when the first base 4 is judged to be defective, the defective terminal falls into the defective product box under the control of the moving mechanism 7

That is, the third base 12 is used to detect whether the terminals are qualified, and the first base 4 is used to classify the terminals, so that the terminals can enter the next working position from the first base 4 when the terminals are qualified, and fall into a unqualified product box when the terminals are unqualified.

Further, as shown in fig. 9, the device further comprises a rotary cylinder 10 and a second base 11, wherein the rotary cylinder 10 is fixedly arranged on the frame 1, and the second base 11 is fixedly connected with an output end of the rotary cylinder 10. First conveyer belt 6 is owing to need pan feeding and ejection of compact, needs the transfer chain of first conveyer belt 6 and the line of the input of first conveyer belt 6 to the output of first mould 2 to become the angle setting, just enough station material loading and pan feeding. The input end of the second base 11 is connected to the output end of the first base 4, and the rotation angle of the rotation cylinder 10 is matched with the angle between the conveying line of the first conveying belt 6 and the connecting line from the input end of the first conveying belt 6 to the output end of the first mold 2.

Further, as shown in fig. 11, the moving mechanism 7 includes a first driving device 701, a swing rod 702 and a plurality of clamping manipulators, the first driving device 701 is in signal connection with the swing rod 702, the clamping manipulators are fixedly disposed on the swing rod 702, the swing rod 702 is parallel to a connection line between an input end of the first conveyer 6 and an output end of the first mold 2, and the swing rod 702 can swing above the first mold 2, the third base 12, the first base 4, the second base 11 and the first conveyer 6. In some embodiments, the clamping robot comprises a first robot 703 and three second robots 704, and in order to adapt the orientation of the terminals, the rotary cylinder 10 in the second base 11 is rotated to adapt the orientation of the terminals to the orientation of the packaging bags, so that the first robot 703 and the second robot can be arranged as clamps with different orientations; the first manipulator 703 and the second manipulator 704 are fixedly arranged on the swing rod 702, the three second manipulators 704 are arranged adjacently, and the first manipulator 703 is arranged on one side of the swing rod 702 close to the first conveying belt 6. The moving mechanism 7 has two stations, the first: simultaneously clamping the terminals on the first mold 2, the third base 12, the first base 4 and the second base 11; a second station: while the terminals are lowered on the third base 12, the first base 4, the second base 11 and the first conveyor belt 6.

Alternatively, as shown in fig. 11, the first driving device 701 may be disposed on an X-axis carriage whose track is parallel to a connection line between the first mold 2 and the second base 11 and a Y-axis carriage perpendicular to the surface of the frame 1, so as to drive the swing rod 702 to move along the connection line between the first mold 2 and the second base 11 and along a direction perpendicular to the surface of the frame 1.

As shown in fig. 10, the first mold 2, the third base 12, the first base 4, the second base 11, and the first conveyor 6 are spaced apart by a uniform distance. The distance between the manipulators on the swing rod 702 is consistent, and the distance between the manipulators and the first mold 2 is also consistent with the distance between the manipulators and the third base 12. The distance between the moving mechanism 7 and the third base 12 is equal to the distance between the moving mechanism 7 and the third base 12, so that the terminals can be synchronously transported among the first mold 2, the third base 12, the first base 4, the second base 11 and the first conveyor belt 6.

Optionally, the automatic spring terminal detection packaging machine further comprises a suction seat 14 and an air suction assembly, a through hole is formed in the seat surface of the suction seat 14, the air suction assembly is arranged at the bottom of the suction seat 14, so that the through hole of the suction seat 14 forms an air suction flow channel, and the air suction assembly sucks the workpiece on the surface of the suction seat 14 through the through hole on the surface of the suction seat 14. Because the terminal is a lighter product, and the moving mechanism 7 is a rigid clamping device, when the clamping device places the terminal on the third base 12, the first base 4 and the second base 11, there is a possibility that the terminal is hit by wind or by machinery to cause position deviation, the terminal can be sucked by the suction holder 14, and the terminal is clamped in a soft manner, so that the terminal is not damaged, and the effect of accurately positioning the terminal can be achieved.

Further, as shown in fig. 10, the automatic spring terminal inspecting and packaging machine further includes a thermoplastic machine 13 disposed on the first conveyor 6, and the thermoplastic machine 13 is configured to perform a bag sealing process on the packaging tape loaded on the first conveyor 6.

The working process is as follows: the elastic sheet is rolled in the rolling device 9, the elastic sheet enters the elastic sheet rail 8, the elastic sheet is conveyed to the first mold 2 by the elastic sheet rail 8 according to a time procedure to be sheared, after shearing is finished, the four clamping mechanical arms of the moving mechanism 7 are positioned on the first mold 2, the third base 12, the first base 4 and the second base 11 to be clamped, then the oscillating bar 702 moves to enable the four clamping mechanical arms to be positioned on the third base 12, the first base 4, the second base 11 and the first conveying belt 6 to be placed, and then the thermoplastic molding machine on the first conveying belt 6 performs thermoplastic molding on the packaging bags on the first conveying belt 6. The clip track 8 then feeds a new clip into the first mould 2.

Compared with the prior art, this application has avoided the terminal in packaging process through detecting the terminal and packing integrative setting, can realize that the shearing of terminal, detection and packing are in place one step, avoid the terminal card condition together. In addition, the suction seats 14 are arranged on the bases, so that the terminals can be sucked flexibly, and dislocation of the terminals is avoided. And different terminals can be processed by changing the structure of the clamping mechanical arm and the structure of the first die 2. And simple structure, convenient to use, work efficiency is high, has avoided the danger of pure manual operation, and the practicality is strong, adapts to the miniaturized production of industry.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The utility model provides a shell fragment terminal automated inspection packagine machine, includes the frame, its characterized in that still includes: the first mold, the vision sensor, the first base, the first cylinder, the first conveying belt and the moving mechanism are fixedly arranged on the rack;

the first die is used for shearing the terminal on the elastic sheet;

the vision sensor is used for detecting the size of the terminal produced by the first die;

the output end of the first air cylinder is connected with a first base, the first air cylinder drives the first base to move and is used for changing stations of the first base, and the stations of the first base comprise a first station and a second station; when the first base is positioned at the first station, the first die, the first base and the first conveying belt are positioned on the same straight line;

the moving mechanism comprises a first driving device and a plurality of clamping mechanical arms, the first driving device is connected with the clamping mechanical arms, and the clamping mechanical arms are used for clamping the terminals onto the first base from the first die and clamping the terminals of the first base at the first station onto the conveying belt synchronously;

and the control device is electrically connected with the first mold, the vision sensor, the first base, the first air cylinder, the first conveying belt and the moving mechanism.

2. The automatic detecting and packaging machine for the shrapnel terminal according to claim 1, which is characterized in that: the winding device is used for winding the elastic sheet, the input end of the elastic sheet track is connected with the output end of the winding device, and the output end of the elastic sheet track is connected with the input end of the first die.

3. The automatic detecting and packaging machine for the shrapnel terminal according to claim 1, which is characterized in that: the device also comprises a rotary cylinder and a second base; the first conveying belt and a connecting line from the input end of the first conveying belt to the output end of the first die are arranged at an angle, and the second base is fixedly connected with the output end of the rotary cylinder; the output end of the first base is connected with the input end of the second base.

4. The automatic detecting and packaging machine for the shrapnel terminal according to claim 3, which is characterized in that: still include the third base, set up in the input of first conveyer belt and the connecting wire of the output of first mould, and the input of third base connects in the output of first mould, the output of third base connects in the input of first base, visual sensor sets up on the third base.

5. The automatic detecting and packaging machine for the shrapnel terminal according to claim 4, which is characterized in that: the distance that first mould, third base, first base, second base and first conveyer belt interval set up is unanimous.

6. The automatic detecting and packaging machine for the shrapnel terminal according to claim 5, which is characterized in that: the moving mechanism further comprises a swing rod; the number of the clamping mechanical arms is four, the first driving device is connected with a swing rod in a driving mode, the clamping mechanical arms are fixedly arranged on the swing rod, and the swing rod is parallel to a connecting line of the first conveying belt and the first die; the spacing distance between the clamping mechanical arms is consistent with the distance from the first mould to the third base;

when the clamping manipulator at the head end of the swing rod is positioned above the first die, the clamping manipulator at the tail end of the swing rod is positioned on the second base; the clamping manipulator at the head end of the swing rod is positioned on the first base of the first station, and the clamping manipulator at the tail end of the swing rod is positioned on the first conveying belt.

7. The automatic detecting and packaging machine for the shrapnel terminal according to claim 1, which is characterized in that: the packaging belt packaging machine further comprises a hot plastic machine, and the hot plastic machine is used for carrying the packaging belt bags on the first conveying belt after the packaging belt bags are sealed.

8. The automatic detecting and packaging machine for the shrapnel terminal according to claim 4, which is characterized in that: the workpiece sucking device is characterized by also comprising a sucking seat and an air suction assembly, wherein a through hole is formed in the seat surface of the sucking seat, and the air suction assembly sucks a workpiece on the seat surface of the sucking seat through the through hole on the seat surface of the sucking seat;

and the first base, the second base and the third base are all provided with a suction holder.

9. The automatic detecting and packaging machine for the shrapnel terminal according to claim 1, which is characterized in that: the first die comprises an upper die, a lower die and a second driving device; the upper die comprises a first supporting part, a second supporting part and an upper shearing part, a shearing channel is formed between the first supporting part and the second supporting part, and the upper shearing part is fixedly arranged at the position corresponding to the upper surfaces of the first supporting part and the second supporting part; the cross section of the lower die is in a convex shape, the lower die comprises a convex block and two supporting surfaces arranged on two sides of the convex block and is arranged in the shearing channel, and the second driving device is used for driving the lower die to be connected and used for driving the two supporting surfaces of the lower film to be pressed towards the shearing part.

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