CN211555919U - Junction box installation device - Google Patents

Abstract

The utility model relates to the technical field of automation equipment, and discloses a junction box mounting device, which comprises a switching assembly, wherein the switching assembly is provided with a first overturning module and a plurality of first clamping modules, the first clamping modules are connected to the first overturning module, the first clamping modules are provided with clamping grooves, and two sides of each clamping groove are provided with a clamping part and a wire clamping part; the glue dispensing assembly is positioned above one side of the switching assembly and comprises a first transfer module and a glue dispensing head connected below the first transfer module; the assembly component is located on the other side of the switching component and comprises a second transfer module, a second overturning module and a plurality of second clamping modules, the second overturning module is connected with the second transfer module, and the second clamping modules are connected below the second overturning module. Through the setting of switching subassembly for the terminal box can respectively with the point subassembly with assemble the subassembly cooperation, thereby realize assembling on photovoltaic module after automatic rubber coating.

Description

Junction box installation device

Technical Field

The utility model relates to an automation equipment technical field, concretely relates to terminal box installation device.

Background

The solar photovoltaic module production and manufacturing process mainly comprises the steps of connecting single solar cells in series and in parallel and then tightly packaging the solar cells to protect surface electrodes and interconnection lines of the cells from corrosion, and in addition, the packaging also avoids fragmentation of the cells, so the solar cell module production process is exactly the packaging process of the module, therefore, the module line is called a packaging line, the packaging is a key step in the solar cell production, no good packaging process exists, and good cells cannot produce good module plates. The production steps and the process flow of the solar cell module are as follows: detecting and sorting the battery pieces, scribing by a laser machine, welding the front side, detecting the back side, connecting the back side in series, detecting, laminating, removing burrs, performing final detection, arranging a frame, connecting a wire box, performing high-pressure test, cleaning, performing sampling detection, labeling, packaging and warehousing.

The junction box serves as a medium for connecting the photovoltaic cell assembly with a load, and is generally fixed to the backlight surface of the photovoltaic cell assembly by an adhesive. Generally, a gluing positioning tool for positioning a junction box is fixed to a base of a gluing machine in advance through glue, then the back face of the junction box is placed on the gluing positioning tool in an upward mode, and finally the gluing machine is started to glue the back face of the junction box. And then the junction box coated with the glue is manually installed on the photovoltaic cell assembly.

However, the manual operation has the defects that the manual assembly is not only low in efficiency and low in assembly quality, but also has errors frequently; meanwhile, the working time is long, and the automation degree is low; the production cost is invisibly increased.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide an automatic to terminal box rubber coating to install the device on photovoltaic module with the terminal box after the rubber coating.

In order to solve the technical problem, the utility model provides a terminal box installation device, include:

the device comprises a switching assembly, a first turning module and a plurality of first clamping modules, wherein the first clamping modules are connected to the first turning module, each first clamping module is provided with a clamping groove, and a clamping part and a wire clamping part are arranged on two sides of each clamping groove;

the glue dispensing assembly is positioned above one side of the switching assembly and comprises a first transfer module and a glue dispensing head connected below the first transfer module;

the assembly component is positioned on the other side of the switching component and comprises a second transfer module, a second overturning module and a plurality of second clamping modules, the second overturning module is connected with the second transfer module, and the second clamping modules are connected below the second overturning module.

Further, first upset module includes first upset connecting plate, first upset motor and first upset seat, first upset connecting plate and first upset spliced pole fixed connection, first upset spliced pole is gone up and down by the lift module drive at its both ends, first upset motor and first upset seat all with first upset connecting plate links to each other, first double-layered material module with first upset seat links to each other.

Furthermore, first upset seat includes first bedplate and first linear electric motor, first clamp material module with first linear electric motor links to each other, first linear electric motor install on first bedplate, first bedplate both ends with first upset connecting plate links to each other.

Further, first double-layered material module includes that the L type presss from both sides the material mounting panel, press from both sides the first mounting panel of material mounting panel with first upset module links to each other, press from both sides the silo set up in press from both sides on the second mounting panel of material mounting panel, press from both sides material portion and double-layered line portion do not set up in second mounting panel two sides.

Furthermore, material clamping portion and thread clamping portion all include material clamping cylinder, guide block and material clamping block, material clamping cylinder fixes on the second mounting panel, the guide block with material clamping cylinder links to each other, be provided with on the guide block right the guide hole that material clamping block carries out the direction, material clamping block and guide hole sliding connection, guide block and material clamping block are all spacing by the leading truck.

Further, the second moves and carries the module and includes second X axle sharp module, second Y axle sharp module and second Z axle sharp module, second Z axle sharp module through second upset spliced pole with second Y axle sharp module links to each other, second upset module connect in second Z axle sharp module, second X axle sharp module connect in second upset module below, the second press from both sides the material module with second X axle sharp module links to each other.

Furthermore, the second overturning module comprises a second overturning connecting frame, a second overturning motor and a second overturning seat, the second overturning connecting frame is connected with the second Z-axis linear module, the second overturning motor and the second overturning seat are both connected with the second overturning connecting frame, and the second X-axis linear module is connected below the second overturning seat.

Furthermore, the second material clamping module comprises a material pressing cylinder and a material clamping claw, and the material clamping claw is connected with a push rod of the material pressing cylinder through a connecting plate.

Furthermore, one side of the material clamping claw is connected with a limiting rod, and the limiting rod and the material clamping claw are arranged in parallel.

Furthermore, the second clamping module further comprises a wire clamping cylinder and a wire clamping claw, the wire clamping cylinder is connected to one side of the material pressing cylinder through an extending plate and is arranged in parallel with the material pressing cylinder, and the wire clamping claw is connected with a push rod of the wire clamping cylinder.

The utility model discloses a beneficial effect that terminal box installation device compares with prior art is, through switching subassembly's setting for the terminal box can be respectively with the point subassembly and assemble the subassembly cooperation, thereby realize assembling on photovoltaic module after the automatic rubber coating.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the overall structure of the adapter assembly of the present invention;

fig. 3 is a schematic view of the internal structure of the adapter module of the present invention;

fig. 4 is an enlarged view of the structure of region a in fig. 3 according to the present invention;

FIG. 5 is a schematic view of the dispensing assembly of the present invention;

FIG. 6 is a schematic view of the assembly of the present invention;

fig. 7 is an enlarged view of the structure of the area B in fig. 6 according to the present invention;

fig. 8 is a side view of the mounting assembly of the present invention.

Detailed Description

The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.

Referring to fig. 1, a schematic view of an embodiment of a junction box mounting device according to the present invention includes:

the material clamping device comprises a switching assembly 100, wherein the switching assembly 100 is provided with a first overturning module 110 and a plurality of first material clamping modules 120, the first material clamping modules 120 are connected to the first overturning module 110, each first material clamping module 120 is provided with a material clamping groove 121, and two sides of each material clamping groove 121 are provided with a material clamping part 122 and a wire clamping part 123;

a dispensing assembly 200, wherein the dispensing assembly 200 is located above one side of the adapter assembly 100, and the dispensing assembly 200 comprises a first transfer module 210 and a dispensing head 220 connected below the first transfer module 210;

the assembly component 300 is located on the other side of the adapter component 100, the assembly component 300 includes a second transferring module 310, a second turning module 320 and a plurality of second material clamping modules 330, the second turning module 320 is connected to the second transferring module 310, and the second material clamping modules 330 are connected to the lower side of the second turning module 320.

The switching component 100 moves downwards to a position corresponding to the junction box, the first clamping module 120 picks up the junction box below, and the first overturning module 110 drives the first clamping module 120 to overturn for 180 degrees, so that the bottom surface of the junction box faces upwards; the first transfer module 210 in the dispensing assembly 200 drives the dispensing head 220 to glue a circle of the bottom surface of the terminal box from above; then the first overturning module 110 drives the first clamping module 120 to overturn in the reverse direction by 90 degrees, so that the top surface of the junction box faces the assembly component 300, the second clamping module 330 is driven by the second overturning module 320 to point to the junction box, and the second clamping module 330 passes through the clamping groove 121 to pick up the junction box; the second clamping module 330 clamps and withdraws the junction box, the second overturning module 320 continues to drive the second clamping module 330 to reversely overturn by 90 degrees, so that the bottom surface of the junction box faces to the lower photovoltaic module, the second transferring module 310 conveys the junction box to the position corresponding to the photovoltaic module, and the second transferring module 310 pushes the second clamping module 330 to press downwards to compact the junction box on the photovoltaic module.

Referring to fig. 2 and 3, which are schematic structural diagrams of the adapting assembly 100 of the present embodiment, the first flipping module 110 includes a first flipping connecting plate 111, a first flipping motor 112 and a first flipping base 113, the first flipping connecting plate 111 provides a support, and the first flipping motor 112 drives the first flipping base 113 to flip. In order to realize that the first clamping module 120 picks up the junction box below, the first turnover connecting plate 111 is fixedly connected with the first turnover connecting column 114, the first turnover connecting column 114 is driven to lift by the lifting modules 115 at the two ends of the first turnover connecting column, meanwhile, the first turnover motor 112 and the first turnover seat 113 are both connected with the first turnover connecting plate 111, and the first clamping module 120 is connected with the first turnover seat 113. Thereby first upset spliced pole 114 drives first upset seat 113 and first double-layered material module 120 and descends jointly, picks up the terminal box of below, and first upset motor 112 drives first upset seat 113 upset 180 for the terminal box bottom surface is upwards facing, and first upset spliced pole 114 rises to the settlement position, makes the terminal box bottom surface be located with dispensing head 220 complex height. In order to ensure the position matching between the first clamping module 120 and the junction box, in this embodiment, the first flipping base 113 includes a first base plate 1131 and a first linear motor 1132, the first clamping module 120 is connected to the first linear motor 1132, the first linear motor 1132 is installed on the first base plate 1131, and two ends of the first base plate 1131 are connected to the first flipping connecting plate 111. The plurality of first clamping modules 120 move to positions corresponding to the terminal blocks along the first linear motor 1132, and the plurality of first clamping modules 120 are adjusted to have proper intervals on the first linear motor 1132, so that the glue dispensing assembly 200 can perform glue dispensing and cooperate with the second clamping module 330.

Referring to fig. 4, the first clamping module 120 includes an L-shaped clamping mounting plate 124, a first mounting plate 1241 of the clamping mounting plate 124 is connected to the first flipping module 110, the clamping trough 121 is disposed on a second mounting plate 1242 of the clamping mounting plate 124, and both side surfaces of the second mounting plate 1242 are not shielded because the second mounting plate 1242 is perpendicular to the first mounting plate 1241. Since the space of the second mounting plate 1242 at the side of the material clamping groove 121 is limited, in this embodiment, the material clamping portion 122 and the wire clamping portion 123 are respectively disposed on two sides of the second mounting plate 1242. In order to ensure the stability of the clamping of the junction box while fully utilizing the space, the two opposite corners of the junction box are selected to be clamped in the embodiment, and the wire clamping portion 123 clamps the lead wires from both sides of the lead wires because the lead wires of the junction box are connected to one corner of the junction box. The material clamping portion 122 and the wire clamping portion 123 each include a material clamping cylinder 1221, a guide block 1222, and a material clamping block 1223, and if the material clamping cylinder 1221 is disposed along the material clamping direction, the size of the material clamping cylinder is too large in the material clamping direction, so that the guide block 1222 is adopted to steer and guide the material clamping block 1223, and the arrangement of the material clamping cylinder 1221 and the material clamping block 1223 is as compact as possible. The clamping cylinder 1221 is fixed on the second mounting plate 1242 and located at both sides of the clamping groove 121, the guide block 1222 is connected to the clamping cylinder 1221, the guide block 1222 is moved by the clamping cylinder 1221, the moving direction of the guide block 1222 is the same as the moving direction of the clamping cylinder 1221, in order to prevent the guide block 1222 from shaking in the left and right directions, the left and right directions of the guide block 1222 are limited by the guide frame 1224, the guide block 1222 is provided with a guide hole 1225 for guiding the clamping block 1223, the clamping block 1223 is slidably connected to the guide hole 1225, the clamping block 1223 is limited by the guide frame 1224, therefore, the clamping block 1223 can only move in the direction limited by the guide frame 1224, i.e. only in the direction for clamping and releasing the material, because there is a certain included angle between the moving directions of the clamping cylinder 1221 and the clamping block 1223, when the clamping cylinder 1221 is actuated, a force in the pushing direction of the clamping cylinder 1221 is applied to the clamping block 1223, since the clamping block 1223 cannot move in the direction in which the clamping cylinder 1221 pushes, the force is divided into a force in the direction in which the clamping cylinder 1221 pushes and a force in which the clamping cylinder 1225 slides, so that when the clamping cylinder 1221 pushes, the clamping block 1223 moves along the guide hole 1225, and clamps or releases the material.

Refer to fig. 5, do the utility model discloses subassembly 200 sketch is glued to point, carries out the rubber coating for realizing terminal box lower surface a week, and first year module 210 that moves carries the module for the triaxial moves, including first X axle sharp module, first Y axle sharp module and first Z axle sharp module, first Z axle sharp module is sharp cylinder in this embodiment, and head 220 is glued to the point and is linked to each other with sharp cylinder's push rod.

Referring to fig. 6, be the utility model discloses assembly component 300 schematic diagram, the second moves and carries module 310 and includes second X axle sharp module 311, second Y axle sharp module 312 and second Z axle sharp module 313, second Z axle sharp module 313 through second upset spliced pole 321 with second Y axle sharp module 312 links to each other, second Y axle sharp module 312 sets up in the photovoltaic module both sides, and second Y axle sharp module 312 of both sides is connected to second upset spliced pole 321, and second upset spliced pole 321 is located the photovoltaic module top promptly. The second turning module 320 is connected to the second Z-axis linear module 313, the second X-axis linear module 311 is connected to the lower portion of the second turning module 320, and the second clamping module 330 is connected to the second X-axis linear module 311. The second X-axis linear module 311 is connected to the second Z-axis linear module 313 through the second turning module 320, so that the second turning module 320 is arranged to realize the common turning of the plurality of second clamping modules 330, and meanwhile, the second clamping modules 330 are connected to the second X-axis linear module 311, so that the plurality of second clamping modules 330 can move along the X-axis direction, and correspond to the sticking position on the photovoltaic module. The second turning module 320 comprises a second turning connecting frame 322, a second turning motor 323 and a second turning base 324, the second turning connecting frame 322 is connected with the second Z-axis linear module 313, the second turning motor 323 and the second turning base 324 are both connected with the second turning connecting frame 322, and the second X-axis linear module 311 is connected below the second turning base 324. The second Z-axis linear module 313 drives the second flipping module 320 and the second X-axis linear module 311 to move up and down, the second flipping link 322 provides support, and the second flipping motor 323 drives the second flipping base 324 to flip.

Referring to fig. 7, which is the schematic view of the second clamping module 330 of the present invention, the second clamping module 330 includes a material pressing cylinder 331 and a material clamping claw 332, and the material clamping claw 332 is connected to the push rod of the material pressing cylinder 331 through a connecting plate. The first overturning module 110 drives the first clamping module 120 to clamp the junction box to overturn 180 degrees, after the dispensing assembly 200 applies glue to the junction box, the first overturning module 110 drives the first clamping module 120 to clamp the junction box to overturn 90 degrees in the reverse direction, at this moment, the glued surface of the junction box faces back to the assembly 300, and the clamping groove 121 faces the assembly 300. The second turnover module 320 is turned over 90 degrees upwards to enable the clamping claw 332 to point to the junction box, the pressing cylinder 331 pushes out the clamping claw 332, and the clamping claw 332 penetrates through the clamping groove 121 to clamp the junction box. In order to ensure the stability of the clamping claw 332 for clamping the junction box, one side of the clamping claw 332 is connected with a limiting rod 333, and the limiting rod 333 is parallel to the clamping claw 332, so that the clamping claw 332 and the limiting rod 333 are respectively abutted against opposite corners of the junction box. On one hand, the junction box is abutted from the opposite angle to ensure the stability of the clamping of the junction box; on the other hand, when the junction box is located above the photovoltaic assembly, the lower surface of the junction box is parallel to the surface of the photovoltaic assembly.

Referring to fig. 8, in order to prevent the lead wires of the junction box from being blocked during the installation of the junction box, the second clamping module 330 further includes a wire clamping cylinder 334 and a wire clamping claw 335. The wire clamping cylinder 334 is connected to one side of the material pressing cylinder 331 through the extending plate 336 and is arranged in parallel with the material pressing cylinder 331, the wire clamping claw 335 is connected with a push rod of the wire clamping cylinder 334, when the material pressing cylinder 331 pushes the clamping claw 332 to extend out of the clamping junction box, the wire clamping cylinder 334 and the wire clamping claw 335 are located below the material pressing cylinder 331 and the clamping claw 332, the wire clamping cylinder 334 pushes the wire clamping claw 335 to extend out of a lead wire which is hung below the junction box, then the second overturning module 320 drives the material pressing cylinder 331 to overturn, the wire clamping claw 335 clamps the lead wire on the side face of the junction box, and therefore when the junction box is compacted downwards on the photovoltaic component, the lead wire cannot be blocked.

The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.

Claims (10)

1. A terminal block mounting arrangement, comprising:

the device comprises a switching assembly, a first turning module and a plurality of first clamping modules, wherein the first clamping modules are connected to the first turning module, each first clamping module is provided with a clamping groove, and a clamping part and a wire clamping part are arranged on two sides of each clamping groove;

the glue dispensing assembly is positioned above one side of the switching assembly and comprises a first transfer module and a glue dispensing head connected below the first transfer module;

the assembly component is positioned on the other side of the switching component and comprises a second transfer module, a second overturning module and a plurality of second clamping modules, the second overturning module is connected with the second transfer module, and the second clamping modules are connected below the second overturning module.

2. The junction box mounting device according to claim 1, wherein the first flipping module comprises a first flipping connecting plate, a first flipping motor and a first flipping base, the first flipping connecting plate is fixedly connected to the first flipping connecting column, the first flipping connecting column is driven to move up and down by the lifting modules at two ends of the first flipping connecting column, the first flipping motor and the first flipping base are both connected to the first flipping connecting plate, and the first clamping module is connected to the first flipping base.

3. The junction box mounting device of claim 2, wherein the first flipping base comprises a first base plate and a first linear motor, the first clamping module is connected to the first linear motor, the first linear motor is mounted on the first base plate, and two ends of the first base plate are connected to the first flipping connecting plate.

4. The junction box mounting device according to claim 1, wherein the first clamping module comprises an L-shaped clamping mounting plate, the first mounting plate of the clamping mounting plate is connected to the first flipping module, the clamping groove is disposed on the second mounting plate of the clamping mounting plate, and the clamping portion and the wire clamping portion are disposed on two sides of the second mounting plate respectively.

5. The junction box mounting device according to claim 4, wherein the clamping portion and the wire clamping portion each comprise a clamping cylinder, a guide block and a clamping block, the clamping cylinder is fixed on the second mounting plate, the guide block is connected to the clamping cylinder, the guide block is provided with a guide hole for guiding the clamping block, the clamping block is slidably connected to the guide hole, and the guide block and the clamping block are both limited by the guide frame.

6. The junction box mounting apparatus as claimed in claim 1, wherein the second transfer module comprises a second X-axis linear module, a second Y-axis linear module, and a second Z-axis linear module, the second Z-axis linear module is connected to the second Y-axis linear module through a second flip connecting post, the second flip module is connected to the second Z-axis linear module, the second X-axis linear module is connected to a lower portion of the second flip module, and the second clamping module is connected to the second X-axis linear module.

7. The junction box mounting device according to claim 6, wherein the second flipping module comprises a second flipping link, a second flipping motor, and a second flipping base, the second flipping link is connected to the second Z-axis linear module, the second flipping motor and the second flipping base are both connected to the second flipping link, and the second X-axis linear module is connected below the second flipping base.

8. The junction box mounting device according to claim 1, wherein the second clamping module comprises a swaging cylinder and a clamping claw, and the clamping claw is connected with a push rod of the swaging cylinder through a connecting plate.

9. The junction box mounting device according to claim 8, wherein a limiting rod is connected to one side of the clamping claw, and the limiting rod is arranged in parallel with the clamping claw.

10. The junction box mounting device according to claim 8, wherein the second clamping module further comprises a wire clamping cylinder and a wire clamping claw, the wire clamping cylinder is connected to one side of the pressing cylinder through an extension plate and arranged in parallel with the pressing cylinder, and the wire clamping claw is connected to a push rod of the wire clamping cylinder.

Images