CN211515234U - High-speed on-line detection steel wire thread insert equipment - Google Patents
High-speed on-line detection steel wire thread insert equipment Download PDFInfo
- Publication number
- CN211515234U CN211515234U CN201922385730.9U CN201922385730U CN211515234U CN 211515234 U CN211515234 U CN 211515234U CN 201922385730 U CN201922385730 U CN 201922385730U CN 211515234 U CN211515234 U CN 211515234U
- Authority
- CN
- China
- Prior art keywords
- finished product
- thread insert
- steel wire
- wire thread
- sets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Control Of Conveyors (AREA)
Abstract
The utility model discloses a high-speed online detection steel wire thread insert device, which comprises a finished product collecting mechanism arranged at the lower part of a steel wire thread insert production device, a monitoring mechanism used for being matched with the finished product collecting mechanism, and a control mechanism arranged at the monitoring mechanism and used for controlling the steel wire thread insert production device, the monitoring mechanism and the finished product collecting mechanism; the utility model discloses a set up dedicated finished product and collect the mechanism to just examining the bundle silk, ensure that the source is qualified product, and set up outward appearance detection module on the finished product conveyer belt and realize the detection to finished product outline, and separate the wastrel, if the wastrel appears in succession then explains that production facility has appeared the problem simultaneously, realize shutting down through control mechanism, and show on PLC and break down, remind operating personnel to overhaul with this.
Description
Technical Field
The utility model relates to a steel wire swivel nut on-line measuring equipment technical field, concretely relates to high-speed on-line measuring steel wire swivel nut equipment.
Background
In the mass production of steel wire swivel nut, often after equipment has debugged, can carry out continuous processing production, single model can carry out bulk production simultaneously, the measure that adopts at present often is after producing a batch, carry out the mode of random inspection, come the production quality of dynamic detection product, nevertheless because production efficiency is high, and when adopting the storing storehouse to adorn the material, if when detecting unqualified product, need spend a large amount of time to pick out unqualified product, one kind does not appear among the prior art can carry out the short-term test in high-speed production, and can in time separate when discovering unqualified product, when appearing unqualified product in succession then the monitoring facilities of auto-stop warning.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a high-speed on-line measuring steel wire swivel nut equipment not only can carry out quick monitoring in high-speed production, can in time separate when discovering unqualified product moreover, avoids obscuring with qualified product, when the unqualified product appears in succession simultaneously, then can the automatic shutdown report to the police.
In order to achieve the purpose, the utility model provides a high-speed online detection steel wire thread insert device, which comprises a finished product collecting mechanism arranged at the lower part of a steel wire thread insert production device, a monitoring mechanism used for being matched with the finished product collecting mechanism, and a control mechanism arranged at the monitoring mechanism and used for controlling the steel wire thread insert production device, the monitoring mechanism and the finished product collecting mechanism;
finished product collection mechanism is including setting up the finished product collection support in steel wire swivel nut apparatus for producing below, is in through the elastic component setting finished product collection funnel on the support is collected to the finished product sets up the discharge gate of finished product collection funnel lower part sets up discharging pipe on the discharge gate sets up finished product conveyer belt on the discharging pipe end sets up screening subassembly on the conveyer belt side sets up terminal finished product storehouse of finished product conveyer belt, and set up the finished product collect the support and with finished product collection funnel complex vibration subassembly.
The screening subassembly is including setting up screening support on the finished product conveyer belt side sets up screening air nozzle on the screening support sets up the contralateral waste product collection storehouse of screening air nozzle sets up infrared counter on the waste product collection storehouse.
The monitoring mechanism comprises a width detection module arranged at a wire binding outlet of the steel wire thread insert production device and an appearance detection module arranged on the finished product conveyor belt and used for detecting finished products.
The width detection module comprises an infrared receiving assembly arranged on a working platform, an infrared transmitting assembly arranged on the working platform and used for being matched with the receiving assembly, and a blowing assembly arranged on the working platform and used for being matched with the infrared receiving assembly;
the appearance detection module is including setting up on the finished product conveyer belt and being located the anterior appearance detection support of screening subassembly sets up industry camera on the appearance detection support, industry camera and control mechanism signal interconnection.
The control mechanism comprises a PLC arranged on the steel wire thread insert production device, an image processing module connected with the PLC, and a power supply connected with the PLC.
The vibration assembly comprises a vibration motor and a vibration rubber block, wherein the vibration motor is arranged on the finished product collecting support, and the vibration rubber block is arranged on an output shaft of the vibration motor and matched with the finished product collecting hopper.
The utility model discloses an above-mentioned technical scheme's beneficial effect as follows: the utility model discloses to among the prior art
In the mass production of the steel wire thread insert, continuous processing production is often carried out after equipment is debugged, the currently adopted measures are always to carry out random sampling inspection after a batch of production to dynamically detect the production quality of products, but because the production efficiency is high and when a storage bin is adopted to store materials, if unqualified products are detected, a great deal of time is needed to pick the unqualified products, the utility model arranges a special finished product collecting mechanism, and the binding wires are initially inspected to ensure that the source is qualified products, an appearance detection module is arranged on a finished product conveyor belt to realize the detection of the outer contour of the finished products and separate defective products, meanwhile, if defective products continuously appear, the production equipment is indicated to have problems, the shutdown is realized through the control mechanism, and the fault is displayed on the PLC, so that an operator is reminded to overhaul.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic side view of the finished product collecting mechanism of the present invention;
fig. 3 is a schematic top view of the finished product collecting mechanism of the present invention;
fig. 4 is a schematic top view of the width detection module according to the present invention;
fig. 5 is a schematic diagram of the system connection of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 5 of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
As shown in fig. 1-5: a high-speed on-line detection device for a steel wire thread insert comprises a finished product collecting mechanism 400, a monitoring mechanism and a control mechanism, wherein the finished product collecting mechanism 400 is arranged at the lower part of a steel wire thread insert production device 100.
That is to say, a high-speed on-line measuring steel wire thread insert equipment, including set up at finished product collection mechanism 400 of steel wire thread insert apparatus for producing 100 lower parts, be used for with the monitoring mechanism that the finished product collection mechanism cooperation was used, and set up monitoring mechanism department is used for controlling steel wire thread insert apparatus for producing 100, monitoring mechanism and finished product collection mechanism's control mechanism.
Wherein the finished product collecting mechanism comprises a finished product collecting bracket 405 arranged below the steel wire thread insert production device 100, a finished product collection funnel 401, which is arranged on said finished product collection holder 405 by means of elastic elements 402, preferably using springs as connecting elements, of course also natural rubber cylinders, the discharge hole arranged at the lower part of the finished product collecting funnel 401 can guide the collected and direction-adjusted steel wire thread insert through vibration, the steel wire thread insert passes through the arc-shaped discharge pipe 406, so that the wire thread insert can smoothly enter the finished product conveyor 407, and the enclosing plates 408 are arranged on the two sides of the conveyor to limit the wire thread insert from jumping out from the two sides, the arranged screening component can reject unqualified products, avoid confusion and ensure the monitoring accuracy, a finished product bin at the end of the finished product conveyor 407 can collect the steel wire thread inserts that pass the monitoring; and the vibration subassembly that sets up between finished product collection support 405 and finished product collection funnel 401 can realize collecting funnel 401's vibration to the finished product, and then realize the vibration whereabouts, thereby ensure that the steel wire swivel nut after collecting can fall smoothly, the preferred adoption of the vibration subassembly of adoption is at gear motor 404 on finished product collection support 405 and set up rubber cam 403 on the gear motor output shaft, touching finished product collection funnel 401 that can be intermittent type, thereby realize finished product collection funnel 401's intermittent type formula vibration.
In addition, the adopted monitoring mechanism comprises a width detection module 300 arranged at the outlet of the binding wire 500 of the steel wire thread insert production device 100 and an appearance detection module arranged on the finished product conveyor belt 407 and used for detecting a finished product.
In addition, the control mechanism comprises a PLC411 arranged on the steel wire thread insert production device and an image processing module 417 connected with the PLC, the PLC is used for carrying out overall control, and the image processing module 417 is used for carrying out picture comparison, so that the difference can be found out quickly; a power supply 418 connected to the PLC; the power supply preferably uses 220V AC, but can also use 380V AC.
From this, the utility model discloses a high-speed on-line measuring steel wire swivel nut equipment, it not only can carry out quick monitoring in high-speed production through reasonable structural design, can in time separate when discovering unqualified product moreover, avoids obscuring with qualified product, when appearing unqualified product in succession simultaneously, then can the auto-stop report to the police.
According to the utility model discloses an embodiment, the screening subassembly is including setting up screening support 413 on the finished product conveyer belt side sets up screening air nozzle 412 on screening support, and screening air nozzle 412 communicates the air pump in the workshop to on the pipeline between screening air nozzle and air pump, be provided with the solenoid valve, can realize instantaneously opening and close, thereby realize that the jetting blows off the waste product, and set up the waste product collection storehouse 409 at screening air nozzle offside, can collect the waste product, and the infrared counter 414 of setting, can make statistics of qualified and unqualified quantity respectively.
According to another embodiment of the present invention, the width detection module 300 comprises a plurality of infrared receivers 302 disposed on the working platform 200, and an infrared lamp 301 disposed on the working platform 200 for cooperating with the plurality of infrared receivers 302; through the cooperation of the infrared lamp 301 and the infrared receiver 302, the change of the width value of the binding wire 500 can be monitored, if the width value changes, the source is indicated to have a problem, and the machine can be stopped for alarming immediately; in order to avoid the phenomenon that dust blocks the infrared receiver when the infrared detector is used for a long time, an air nozzle can be added at the position to ensure the accuracy of the detection result.
According to the utility model discloses a some embodiments, the outward appearance detection module is including setting up just be located on the finished product conveyer belt the anterior outward appearance of screening subassembly detects support 416 to be provided with industry camera 415 on outward appearance detection support 416, the preferred mode that adopts the CCD camera can realize comparing fast to steel wire swivel nut outward appearance, and communicate its PLC411 with among the control mechanism, carry out data processing by image processing module simultaneously, be similar to the image recognition software of panning immediately panning or cell-phone among the treasure net of panning, because it is ripe prior art, the utility model discloses no longer describe repeatedly.
The utility model discloses a theory of operation: after the machine is started, the steel wire thread inserts of the type are set to be produced, then the machine is started to start the machine to produce, real-time monitoring of the binding wires is achieved through the width monitoring module, unqualified binding wires are prevented from being mixed into the width monitoring module, the appearance detection module behind the machine can achieve outline detection of finished products, when unqualified products are detected in a plurality of continuous finished product appearances, the machine can be shut down to give an alarm, unqualified picture comparison is displayed on a display screen of a PLC, and therefore an operator is reminded of quickly checking reasons.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The utility model provides a high-speed on-line measuring steel wire swivel nut equipment which characterized in that: the device comprises a finished product collecting mechanism arranged at the lower part of a steel wire thread insert production device, a monitoring mechanism used for being matched with the finished product collecting mechanism, and a control mechanism arranged at the monitoring mechanism and used for controlling the steel wire thread insert production device, the monitoring mechanism and the finished product collecting mechanism;
finished product collection mechanism is including setting up the finished product collection support in steel wire swivel nut apparatus for producing below, is in through the elastic component setting finished product collection funnel on the support is collected to the finished product sets up the discharge gate of finished product collection funnel lower part sets up discharging pipe on the discharge gate sets up finished product conveyer belt on the discharging pipe end sets up screening subassembly on the conveyer belt side sets up terminal finished product storehouse of finished product conveyer belt, and set up the finished product collect the support and with finished product collection funnel complex vibration subassembly.
2. The high-speed on-line wire thread insert testing apparatus of claim 1, wherein: the screening subassembly is including setting up screening support on the finished product conveyer belt side sets up screening air nozzle on the screening support sets up the contralateral waste product collection storehouse of screening air nozzle sets up infrared counter on the waste product collection storehouse.
3. The high-speed on-line wire thread insert testing apparatus of claim 2, wherein: the monitoring mechanism comprises a width detection module arranged at a wire binding outlet of the steel wire thread insert production device and an appearance detection module arranged on the finished product conveyor belt and used for detecting finished products.
4. The high-speed on-line wire thread insert testing apparatus of claim 3, wherein: the width detection module comprises an infrared receiving assembly arranged on a working platform and an infrared transmitting assembly arranged on the working platform and used for being matched with the receiving assembly;
the appearance detection module is including setting up on the finished product conveyer belt and being located the anterior appearance detection support of screening subassembly sets up industry camera on the appearance detection support, industry camera and control mechanism signal interconnection.
5. The high-speed on-line wire thread insert testing apparatus of claim 4, wherein: the control mechanism comprises a PLC arranged on the steel wire thread insert production device, an image processing module connected with the PLC, and a power supply connected with the PLC.
6. The high-speed on-line wire thread insert testing apparatus according to claim 5, wherein: the vibration assembly comprises a vibration motor and a vibration rubber block, wherein the vibration motor is arranged on the finished product collecting support, the vibration rubber block is arranged on an output shaft of the vibration motor, and the vibration rubber block is matched with the finished product collecting hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922385730.9U CN211515234U (en) | 2019-12-26 | 2019-12-26 | High-speed on-line detection steel wire thread insert equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922385730.9U CN211515234U (en) | 2019-12-26 | 2019-12-26 | High-speed on-line detection steel wire thread insert equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211515234U true CN211515234U (en) | 2020-09-18 |
Family
ID=72447451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922385730.9U Active CN211515234U (en) | 2019-12-26 | 2019-12-26 | High-speed on-line detection steel wire thread insert equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211515234U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115609255A (en) * | 2022-09-30 | 2023-01-17 | 陕西法士特齿轮有限责任公司 | Steel wire thread insert installation abnormity processing system and method |
-
2019
- 2019-12-26 CN CN201922385730.9U patent/CN211515234U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115609255A (en) * | 2022-09-30 | 2023-01-17 | 陕西法士特齿轮有限责任公司 | Steel wire thread insert installation abnormity processing system and method |
| CN115609255B (en) * | 2022-09-30 | 2024-06-04 | 陕西法士特齿轮有限责任公司 | Abnormal steel wire thread insert installation processing system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205628654U (en) | Automatic vision detection system of electric appliance plug connector | |
| CN105836226B (en) | A kind of cillin bottle appearance and size detection arrangement are started going to a nursery machine | |
| CN205581085U (en) | Automatic food detection device | |
| CN211515234U (en) | High-speed on-line detection steel wire thread insert equipment | |
| CN205518679U (en) | Full -automatic USB interface sieve separator | |
| CN108816792A (en) | A kind of automated production detection device | |
| CN205665181U (en) | Electronic circuit board detector | |
| CN208771914U (en) | A kind of automated production detection device | |
| CN204638569U (en) | Safe automobile air bag pipe fitting examines machine automatically entirely | |
| CN104532415B (en) | Spinning and weaving workshop combing machine for fur extreme trace fleece detection alarm system | |
| CN204649175U (en) | The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting | |
| CN206540909U (en) | A kind of high efficiency paper bag automatic detection sorting system | |
| CN109489607A (en) | A kind of bearing inner ring interior diameter bearing grinding detection device | |
| CN211602967U (en) | Battery case side defect detection device based on machine vision | |
| CN211217606U (en) | Carton packing detection device for assembly line | |
| CN211927712U (en) | Grain crop particle size detection equipment comprising image acquisition device | |
| CN208879099U (en) | A kind of intelligent measurement machine | |
| CN208855975U (en) | A kind of trunkful weighing detection machine | |
| CN208944613U (en) | A kind of sodium nickel-based battery test blanking machine | |
| CN208847256U (en) | The vision inspection apparatus of magnetic material workpiece | |
| CN108535000B (en) | On-line detection method for vehicle fastener | |
| CN206446885U (en) | Multichannel bulk products automatic on-line is weighed detection machine | |
| CN207457472U (en) | The semi-automatic detecting tool of signal lamp | |
| CN111077160A (en) | Battery case side defect detection device based on machine vision | |
| CN220941939U (en) | Dumpling metal inspection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |