CN204649175U - The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting - Google Patents
The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting Download PDFInfo
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- CN204649175U CN204649175U CN201520259679.6U CN201520259679U CN204649175U CN 204649175 U CN204649175 U CN 204649175U CN 201520259679 U CN201520259679 U CN 201520259679U CN 204649175 U CN204649175 U CN 204649175U
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Abstract
The utility model belongs to safe automobile air bag pipe fitting apparatus technical field, particularly relates to the pick-up unit that machine examined automatically entirely by a kind of safe automobile air bag pipe fitting.The utility model discloses the pick-up unit that machine examined automatically entirely by safe automobile air bag pipe fitting, described pick-up unit comprises the passage be made up of two clamping plate, the arranged outside of passage has the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device and pipe overall length pick-up unit, and die pad can determine hopper top on next pan feeding swash plate pipe fitting by V-arrangement under the effect of synchronous transplantation device cylinder.The beneficial effects of the utility model are: carry out automation integrated formula detection to the chamfering of safe automobile air bag pipe fitting, internal diameter size, the multinomial data of pipe overall length, improve the efficiency that pipe fitting detects, and reduce the quality risk of product.
Description
Technical field
The utility model belongs to safe automobile air bag pipe fitting apparatus technical field, particularly relates to the pick-up unit that machine examined automatically entirely by a kind of safe automobile air bag pipe fitting.
Background technology
Safe automobile air bag pipe fitting is the indispensable parts of auto parts, is the important component part that automotive safety uses.At present, safe automobile air bag pipe fitting in process of production, finally needs to carry out strict test to safe automobile air bag pipe fitting and detects.Be at present generally that artificial visual detects to the detection mode of safe automobile air bag pipe fitting, namely manually adopt instrument to measure screening one by one to safe automobile air bag pipe fitting.There is major defect in this type of detection mode: one is, operating efficiency is low, needs headcount more, is unfavorable for suitability for industrialized production and reduces costs; Two are, quality risk is high, and the quality between each employee not etc., thus does not cause having a lot of defective products not detect, or detect and do not screen, thus result in the dangerous use of automobile, cause the accident.
Summary of the invention
The purpose of this utility model is to solve above-described technical matters, a kind of chamfering to safe automobile air bag pipe fitting, internal diameter size, Guan overall length is provided to carry out automation integrated formula detection, improve the efficiency that pipe fitting detects, the pick-up unit of machine examined automatically entirely by the safe automobile air bag pipe fitting reducing the quality risk of product, and its technical scheme is as follows:
The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting, it is characterized in that, described pick-up unit comprises the passage be made up of two clamping plate, the arranged outside of passage has the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device and pipe overall length pick-up unit, and the first chamfer detecting device and the second chamfer detecting device are each positioned at the side of passage; Side clamping plate being positioned at passage is provided with pan feeding swash plate, is provided with V-arrangement and determines hopper between adjacent pan feeding swash plate, and V-arrangement determines hopper and the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device, pipe overall length pick-up unit one_to_one corresponding; Synchronous transplantation device cylinder is provided with in described passage, the output terminal of synchronous transplantation device cylinder is connected with supporting plate, supporting plate is provided with die pad, die pad and V-arrangement determine hopper one_to_one corresponding, and die pad can determine hopper top on next pan feeding swash plate pipe fitting by V-arrangement under the effect of synchronous transplantation device cylinder.
Optimal way is, the first described chamfer detecting device, the second chamfer detecting device comprise the chamfering being arranged at clamping plate side and detect cylinder, the output terminal that chamfering detects cylinder is connected with L shape chamfering support, L shape chamfering support is provided with floating gauge head unit, described floating gauge head unit carries out chamfering test by the through hole on clamping plate to pipe fitting under chamfering detects the promotion of cylinder, L shape chamfering support is provided with inverted L-shaped support, and inverted L-shaped support is provided with the sensor corresponding with floating gauge head unit; The side of another described clamping plate is provided with pipe fitting cylinder, and the output terminal of pipe fitting cylinder carries out clamping and positioning by the through hole on clamping plate to pipe fitting.
Optimal way is, described inside diameter detection device comprises the support be arranged on clamping plate, support is provided with inner diameter measurement cylinder, the output terminal of inner diameter measurement cylinder is connected with slide plate, the middle of slide plate is provided with detection axis, the front end of detection axis is inner diameter measurement head, and the rear end of detection axis is axle sleeve, is provided with spring between inner diameter measurement head and axle sleeve; Described inner diameter measurement head carries out inner diameter measurement by the through hole on clamping plate to pipe fitting under the promotion of inner diameter measurement cylinder; Both sides slide plate being positioned at detection axis are provided with support column, and support column is arranged with spring; Slide plate is provided with inverted L-shaped support, and inverted L-shaped support is provided with two inductors corresponding with inner diameter measurement head.
Optimal way is, described pipe overall length pick-up unit comprises support, support is provided with lift cylinder, the output terminal of lift cylinder is connected with slide unit, slide unit is provided with L bracket, L bracket is connected with three detection heads, three described detection heads are equilateral triangle distribution, three detection heads carry out overall length detection by the through hole on clamping plate to pipe fitting under the drive of lift cylinder, described L bracket is provided with three inverted L-shaped supports, inverted L-shaped support is provided with inductor, inductor and detection head one_to_one corresponding.
The pick-up unit of machine examined automatically entirely by the safe automobile air bag pipe fitting that the utility model provides, and when in use, the first chamfer detecting device, the second chamfer detecting device are mainly for detection of chamfering in pipe fitting.Whether the Main Function of floating gauge head unit and inductive head is qualified with the use of chamfering in detection.Pipe fitting cylinder is for positioning pipe fitting, is convenient to the detection carrying out interior chamfering.Inside diameter detection device is whether the internal diameter for detecting pipe fitting is qualified.The Main Function of detection axis, inner diameter measurement head and inductor is the qualification for detecting pipe fitting internal diameter after cooperatively interacting.Support column is for stable inside diameter detection device use, makes inside diameter detection device more stable when detection internal diameter, thus makes testing result more accurate.Whether the overall length that Guan overall length pick-up unit is mainly used for detecting pipe fitting reaches requirement.Three detection heads and inductor can detect its qualification with the use of to the overall length of pipe fitting.In three detection heads, a detection head is positioned at initial position, and a detection head is deep in pipe fitting, and last detection head extends along the outside surface of pipe fitting, thus carry out comprehensive overall length detection to pipe fitting.
The beneficial effects of the utility model are: carry out automation integrated formula detection to the chamfering of safe automobile air bag pipe fitting, internal diameter size, the multinomial data of pipe overall length, improve the efficiency that pipe fitting detects, and reduce the quality risk of product.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that machine examined automatically entirely by safe automobile air bag pipe fitting.
Fig. 2 is the cut-open view that machine examined automatically entirely by safe automobile air bag pipe fitting.
Fig. 3 is the schematic diagram of the first chamfer detecting device, the second chamfer detecting device.
Fig. 4 is the schematic diagram of inside diameter detection device.
Fig. 5 is the schematic diagram of pipe overall length pick-up unit.
Fig. 6 is schematic diagram of the present utility model.
Embodiment
Embodiment is illustrated below in conjunction with Fig. 1 to Fig. 6:
As shown in Figures 1 to 6, safe automobile air bag pipe fitting examines machine automatically entirely, comprises frame 1, and the bottom of described frame 1 is provided with electrical power distribution control box 2; Described frame is provided with worktable 3, feeding device 4, pick-up unit 5 and blanking device 6; Described worktable 3 comprises table top 31 and standard limit sample storage area 32; Described feeding device 4 is a skewed slot 41 being arranged in frame 1, and the top of skewed slot 41 is connected with table top 31, and the tail end place of skewed slot 41 is provided with pan feeding material ejection cylinder 42; Described pick-up unit 5 comprises the passage 52 be made up of two clamping plate 51, the arranged outside of passage 52 has the first chamfer detecting device 7, second chamfer detecting device 10, inside diameter detection device 8 and pipe overall length pick-up unit 9, first chamfer detecting device 7 and the second chamfer detecting device 10 to be each positioned at the side of passage 52; Side clamping plate 51 being positioned at passage 52 is provided with pan feeding swash plate 53, be provided with V-arrangement between adjacent pan feeding swash plate 53 and determine hopper 54, V-arrangement determines hopper 54 and the first chamfer detecting device 7, second chamfer detecting device 10, inside diameter detection device 8, pipe overall length pick-up unit 9 one_to_one corresponding; Synchronous transplantation device cylinder 55 is provided with in described passage 52, the output terminal of synchronous transplantation device cylinder 55 is connected with supporting plate 56, supporting plate 56 is provided with die pad 57, die pad 57 and V-arrangement determine hopper 54 one_to_one corresponding, and die pad 57 can be determined hopper 54 pipe fitting by V-arrangement and push up on next pan feeding swash plate 53 under the effect of synchronous transplantation device cylinder 55; Described blanking device 6 comprises non-defective unit blow tank 61 and substandard products working area 62, substandard products working area 62 place is provided with substandard products sub-material cylinder 63, the output terminal of substandard products sub-material cylinder 63 is connected with shrouding 64, frame 1 is provided with non-defective unit sub-material cylinder 65, the output terminal of non-defective unit sub-material cylinder 65 is connected with sub-material top board 66, and sub-material top board 66 is between non-defective unit blow tank 61 and pan feeding swash plate 53.
Optimal way is, the first described chamfer detecting device 7, second chamfer detecting device 10 comprises the chamfering being arranged at clamping plate 51 side and detects cylinder 71, the output terminal that chamfering detects cylinder 71 is connected with L shape chamfering support 72, L shape chamfering support 72 is provided with floating gauge head unit 73, described floating gauge head unit 73 carries out chamfering test by the through hole on clamping plate 51 to pipe fitting under chamfering detects the promotion of cylinder 71, L shape chamfering support 72 is provided with inverted L-shaped support 74, and inverted L-shaped support 74 is provided with the sensor 75 corresponding with floating gauge head unit 73; The side of another described clamping plate 51 is provided with pipe fitting cylinder 76, and the output terminal of pipe fitting cylinder 76 carries out clamping and positioning by the through hole on clamping plate 51 to pipe fitting.
Optimal way is, described floating gauge head unit 73 comprises the oblique gauge head 77 of the chamfering being positioned at front end and is positioned at the axle sleeve 78 of rear end, is provided with spring 79 between the oblique gauge head 77 of interior chamfering and axle sleeve 78.
Optimal way is, described inside diameter detection device 8 comprises the support 81 be arranged on clamping plate 51, support 81 is provided with inner diameter measurement cylinder 8, the output terminal of inner diameter measurement cylinder 82 is connected with slide plate 83, the middle of slide plate 83 is provided with detection axis 84, the front end of detection axis 84 is inner diameter measurement head 85, and the rear end of detection axis 84 is axle sleeve 86, is provided with spring 87 between inner diameter measurement head 85 and axle sleeve 86; Described inner diameter measurement head 85 carries out inner diameter measurement by the through hole on clamping plate 51 to pipe fitting under the promotion of inner diameter measurement cylinder 82; Both sides slide plate 83 being positioned at detection axis 84 are provided with support column 88, support column 88 are arranged with spring 89; Slide plate 83 is provided with inverted L-shaped support 811, and inverted L-shaped support 811 is provided with two inductors 812 corresponding with inner diameter measurement head 85.
Optimal way is, described pipe overall length pick-up unit 9 comprises support 91, support 91 is provided with lift cylinder 92, the output terminal of lift cylinder 92 is connected with slide unit 93, slide unit 93 is provided with L bracket 94, L bracket 94 is connected with three detection heads 95, the distribution in equilateral triangle of described three detection heads 95, three detection heads 95 carry out overall length detection by the through hole on clamping plate 51 to pipe fitting under the drive of lift cylinder 92, described L bracket 94 is provided with three inverted L-shaped supports 96, inverted L-shaped support 96 is provided with inductor 97, inductor 97 and detection head 95 one_to_one corresponding.
When concrete use, needing the pipe fitting detected to be placed on table top, first by defect that whether the visual surface detecting pipe fitting exists.Then visual qualified product by after skewed slot at the liftout through pan feeding material ejection cylinder.Pipe fitting rolls into the V-arrangement corresponding with the first chamfer detecting device from pan feeding swash plate to be determined in hopper.After starting pipe fitting cylinder, position pipe fitting, the gauge head unit that then floats carries out chamfering test by the through hole on clamping plate to one end of pipe fitting detect the promotion of cylinder in chamfering under.After having tested, die pad is determined pipe fitting after on hopper top to next pan feeding swash plate by the V-arrangement corresponding with the first chamfer detecting device under the effect of synchronous transplantation device cylinder, and pipe fitting rolls into the V-arrangement corresponding with the second chamfer detecting device to be determined in hopper.The same other end to pipe fitting carries out interior chamfering detection.After detection completes, die pad is determined pipe fitting after on hopper top to next pan feeding swash plate by the V-arrangement corresponding with the second chamfer detecting device under the effect of synchronous transplantation device cylinder, and pipe fitting rolls into the V-arrangement corresponding with inside diameter detection device to be determined in hopper.Inner diameter measurement head carries out inner diameter measurement by the through hole on clamping plate to pipe fitting under the promotion of inner diameter measurement cylinder.After detection completes, die pad is determined pipe fitting after on hopper top to next pan feeding swash plate by the V-arrangement corresponding with inside diameter detection device under the effect of synchronous transplantation device cylinder, and pipe fitting rolls into the V-arrangement corresponding with pipe overall length pick-up unit to be determined in hopper.Three detection heads carry out overall length detection by the through hole on clamping plate to pipe fitting under the drive of lift cylinder, in three detection heads, a detection head is positioned at initial position, a detection head is deep in pipe fitting, last detection head extends along the outside surface of pipe fitting, thus carry out comprehensive overall length detection to pipe fitting.After detection completes, if all qualified pipe fitting being pushed in non-defective unit material-dividing groove through sub-material top board of all detections obtains certified products, when sub-material top board rises, shrouding can close the entrance in substandard products working area under the drive of substandard products sub-material cylinder, thus avoids certified products to fall in substandard products working area.If have one underproof, pipe fitting falls in substandard products working area automatically.Thus complete the multinomial detection of whole pipe fitting.
Control system wherein in electrical power distribution control box adopts with PLC(PLC technology) be control core, joining touch-screen is man machine operation interface, is convenient to realize operating personnel's manual operation, failure message maintenance etc.By PLC programming Control, the all cylinders of equipment install multiple sensor, PLC Real-time Collection sensor signal, according to action beat sequential programming Control, realize workpiece pan feeding jacking-synchronously transplant location-first chamfering detection the-the first chamfering detection-inner diameter measurement-pipe overall length detection-defective products sub-material screening-non-defective unit discharging.Order completes a beat actions automatically.
1. system divides automatic operation mode, manual operation mode two kinds (automatic mode, automatically runs welding by start button equipment after operator's material loading and complete end, uses when manual mode Breakdown Maintenance and single step action)
2. touch screen operation setting operation password authority, is convenient to parameter etc. and arranges management.
3. system configuration emergency stop push button, sudden-stop function
4. system possesses output control function, and touch-screen shows the information such as Current production in real time.
5. the touch-screen development system work tempo time, be convenient to the information managements such as yield efficiency.
Claims (4)
1. the pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting, it is characterized in that, described pick-up unit comprises the passage be made up of two clamping plate, the arranged outside of passage has the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device and pipe overall length pick-up unit, and the first chamfer detecting device and the second chamfer detecting device are each positioned at the side of passage; Side clamping plate being positioned at passage is provided with pan feeding swash plate, is provided with V-arrangement and determines hopper between adjacent pan feeding swash plate, and V-arrangement determines hopper and the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device, pipe overall length pick-up unit one_to_one corresponding; Synchronous transplantation device cylinder is provided with in described passage, the output terminal of synchronous transplantation device cylinder is connected with supporting plate, supporting plate is provided with die pad, die pad and V-arrangement determine hopper one_to_one corresponding, and die pad can determine hopper top on next pan feeding swash plate pipe fitting by V-arrangement under the effect of synchronous transplantation device cylinder.
2. the pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting as claimed in claim 1, it is characterized in that, the first described chamfer detecting device, second chamfer detecting device comprises the chamfering being arranged at clamping plate side and detects cylinder, the output terminal that chamfering detects cylinder is connected with L shape chamfering support, L shape chamfering support is provided with floating gauge head unit, described floating gauge head unit carries out chamfering test by the through hole on clamping plate to pipe fitting under chamfering detects the promotion of cylinder, L shape chamfering support is provided with inverted L-shaped support, inverted L-shaped support is provided with the sensor corresponding with floating gauge head unit, the side of another described clamping plate is provided with pipe fitting cylinder, and the output terminal of pipe fitting cylinder carries out clamping and positioning by the through hole on clamping plate to pipe fitting.
3. the pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting as claimed in claim 1, it is characterized in that, described inside diameter detection device comprises the support be arranged on clamping plate, support is provided with inner diameter measurement cylinder, the output terminal of inner diameter measurement cylinder is connected with slide plate, and the middle of slide plate is provided with detection axis, and the front end of detection axis is inner diameter measurement head, the rear end of detection axis is axle sleeve, is provided with spring between inner diameter measurement head and axle sleeve; Described inner diameter measurement head carries out inner diameter measurement by the through hole on clamping plate to pipe fitting under the promotion of inner diameter measurement cylinder; Both sides slide plate being positioned at detection axis are provided with support column, and support column is arranged with spring; Slide plate is provided with inverted L-shaped support, and inverted L-shaped support is provided with two inductors corresponding with inner diameter measurement head.
4. the pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting as claimed in claim 1, it is characterized in that, described pipe overall length pick-up unit comprises support, support is provided with lift cylinder, the output terminal of lift cylinder is connected with slide unit, slide unit is provided with L bracket, L bracket is connected with three detection heads, three described detection heads are equilateral triangle distribution, three detection heads carry out overall length detection by the through hole on clamping plate to pipe fitting under the drive of lift cylinder, described L bracket is provided with three inverted L-shaped supports, inverted L-shaped support is provided with inductor, inductor and detection head one_to_one corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520259679.6U CN204649175U (en) | 2015-04-27 | 2015-04-27 | The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520259679.6U CN204649175U (en) | 2015-04-27 | 2015-04-27 | The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting |
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|---|---|
| CN204649175U true CN204649175U (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520259679.6U Withdrawn - After Issue CN204649175U (en) | 2015-04-27 | 2015-04-27 | The pick-up unit of machine examined automatically entirely by safe automobile air bag pipe fitting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104792290A (en) * | 2015-04-27 | 2015-07-22 | 湖州剑力金属制品有限公司 | Detection unit of automatic full-inspection machine for automobile safety airbag tubes |
| CN105091829A (en) * | 2015-07-30 | 2015-11-25 | 湖州剑力金属制品有限公司 | Automobile component pipe internal diameter detection apparatus |
| CN108043735A (en) * | 2017-12-07 | 2018-05-18 | 泉州圆创机械技术开发有限公司 | A kind of detection device of the automatic full inspection machine of safe automobile air bag pipe fitting |
-
2015
- 2015-04-27 CN CN201520259679.6U patent/CN204649175U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104792290A (en) * | 2015-04-27 | 2015-07-22 | 湖州剑力金属制品有限公司 | Detection unit of automatic full-inspection machine for automobile safety airbag tubes |
| CN104792290B (en) * | 2015-04-27 | 2017-08-29 | 湖州剑力金属制品有限公司 | The detection means of the automatic full inspection machine of safe automobile air bag pipe fitting |
| CN105091829A (en) * | 2015-07-30 | 2015-11-25 | 湖州剑力金属制品有限公司 | Automobile component pipe internal diameter detection apparatus |
| CN108043735A (en) * | 2017-12-07 | 2018-05-18 | 泉州圆创机械技术开发有限公司 | A kind of detection device of the automatic full inspection machine of safe automobile air bag pipe fitting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150916 Effective date of abandoning: 20170829 |
|
| AV01 | Patent right actively abandoned |