CN211453406U - Automatic detection device for cylindrical filter screen - Google Patents
Automatic detection device for cylindrical filter screen Download PDFInfo
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- CN211453406U CN211453406U CN201922446150.6U CN201922446150U CN211453406U CN 211453406 U CN211453406 U CN 211453406U CN 201922446150 U CN201922446150 U CN 201922446150U CN 211453406 U CN211453406 U CN 211453406U
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Abstract
The utility model relates to an automatic detection device for a cylindrical filter screen, which comprises an operation table, wherein the center of the operation table is provided with a rotating table, the rotating table is provided with 4 mechanical arms, and the front end of each mechanical arm is provided with a detection station; 4 sensors are arranged at the center of the upper end face of the rotating platform; 8 fixing frames are arranged on the outer side of the rotating platform; 2 Yamaha robots are arranged at the corners of the operating table and connected with air claws; the left side and the right side of the operating platform are provided with electric cylinders, the electric cylinders are provided with connecting plates, and the connecting plates are provided with correlation sensors; the edge of the connecting plate is provided with a feeding square cylinder, the feeding square cylinder is connected with a vibration disc, and the vibration disc is connected with a stock bin; qualified material boxes and unqualified material boxes are arranged on the front side and the rear side of the operating table; the cylindrical filter screen is tensioned through 2 steel balls at a detection station; the system also comprises a line scanning camera and a line scanning light source. The utility model discloses can be used for the automated inspection of cylinder type filter screen, structure scientific and reasonable, convenient operation, detection efficiency is high, and detection effect is good.
Description
Technical Field
The utility model relates to an automatic checkout device especially relates to a cylinder type filter screen automatic checkout device.
Background
The filter screen cloth is made of metal wire meshes with different meshes, has the functions of filtering molten material flow and increasing material flow resistance, so as to filter out mechanical impurities and improve mixing or plasticizing effects, and is mainly used in the industries of mining, petroleum, chemical industry, food, medicine, mechanical manufacturing and the like. Various adverse phenomena of filter screen products are caused by unstable injection molding or welding equipment, placement deviation of screen cloth and the like, and common screen cloth with products does not cover all areas to be covered; double layers or more of screen cloth appear; cracks, microcracks, white tops, cracks or external force fractures appear on the surface of the product, and therefore detection is needed in the production process to ensure the quality of the product.
However, when the cylindrical filter screen is manually inspected, the product needs to be turned over continuously, the condition that the product cannot be observed or cannot be completely observed easily occurs, and the efficiency is low. Therefore, a cylinder type filter screen automatic detection device is needed, which can realize the three-dimensional multi-dimensional automatic detection of the cylinder type filter screen, improve the detection efficiency, increase the detection precision and ensure the product quality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a convenient operation, detection efficiency height, cylinder type filter screen automatic checkout device that detection effect is good.
The utility model provides an above-mentioned technical problem's technical scheme as follows: the automatic detection device for the cylindrical filter screen comprises an operation table, wherein a rotating table is arranged in the center of the operation table, 4 mechanical arms are arranged on the rotating table, and a detection station is arranged at the front end of each mechanical arm; the center of the upper end face of the rotating platform is provided with 4 sensors, and the 4 sensors are symmetrically distributed pairwise; 8 fixing frames are arranged on the outer side of the rotating platform; 2 Yamaha robots are arranged at the corner of the operating table, the 2 Yamaha robots are symmetrically arranged, and each Yamaha robot is connected with an air claw; the left side and the right side of the operating platform are provided with electric cylinders, the electric cylinders are provided with connecting plates, and the connecting plates are provided with correlation sensors; the edge of the connecting plate is provided with a feeding square tube, the feeding square tube is connected with a vibration disc, and the vibration disc is connected with a storage bin; and qualified material boxes and unqualified material boxes are arranged on the front side and the rear side of the operating platform.
As above a cylinder type filter screen automatic checkout device, the revolving stage be gear drive structure, middle gear wheel passes through the hold-in range and connects the revolving stage, the gear wheel connection has the motor, 4 pinions connect 4 respectively in addition robotic arm, gear wheel and 4 pinion meshing, during the use, the motor drives the gear wheel, and the gear wheel drives the hold-in range, and the hold-in range revolving stage rotates, and the gear wheel drives 4 pinions simultaneously, and 4 pinions drive 4 robotic arm and rotate, and robotic arm drives and detects the station rotation.
As above a cylinder type filter screen automatic checkout device, cylinder type filter screen rises tightly through 2 steel balls at the detection station, rises tightly through 2 steel balls and is convenient for prevent that cylinder type filter screen from skidding at the rotation detection in-process, uses more safety and stability.
According to the automatic detection device for the cylindrical filter screen, the protective cushion blocks are arranged on the operating platform, the front end of the feeding square tube is arranged on the protective cushion blocks, the cylindrical filter screen can stably enter the connecting plate from the feeding square tube conveniently due to the arrangement of the protective cushion blocks, and the automatic detection device is safer and more reliable to use.
As above a cylinder type filter screen automatic checkout device, the bottom of vibrations dish and feed bin be equipped with the supporting seat, the material loading of being convenient for of setting up of supporting seat is more convenient, uses safe and reliable more.
The automatic detection device for the cylindrical filter screen further comprises a line scanning camera and a line scanning light source, the line scanning cameras and the line scanning light sources are respectively provided with 4, 4 line scanning cameras and 4 line scanning light sources are respectively arranged on 8 fixing frames, when in use, the cylindrical filter screen is poured into the storage bin manually, enters the connecting plate from the feeding square cylinder through the vibration disc, carrying out secondary material distribution on the correlation sensor and the electric cylinder, driving a pneumatic claw to grab the cylindrical filter screen to a detection station by an Yamaha robot, driving the detection station to rotate by 4 mechanical arms, carrying out rotation detection on 4 line scanning cameras and 4 line scanning light sources, reading images, whether the products are qualified or not is judged, after the detection is finished, the Yamaha robot drives the air claw to grab the qualified products and place the qualified products into the qualified material box, the unqualified products are placed into the unqualified material box, the automation degree is high, the detection efficiency is high, and the detection result is accurate.
As the preferred scheme of cylinder type filter screen automatic checkout device, the connecting plate on set up the silo of going up, the exit just to pay-off square tube of silo one end of going up, the setting of the silo of going up is convenient for the material loading more convenient, and is more reliable and more stable, and the material loading efficiency is higher, and detection efficiency is higher.
The utility model has the advantages that: the center of the operating platform of the utility model is provided with a rotating platform, the rotating platform is provided with 4 mechanical arms, and the front end of each mechanical arm is provided with a detection station; the center of the upper end face of the rotating platform is provided with 4 sensors, and the 4 sensors are distributed in pairwise symmetry; 8 fixing frames are arranged on the outer side of the rotating platform; 2 Yamaha robots are arranged at the corners of the operating table, the 2 Yamaha robots are symmetrically arranged, and each Yamaha robot is connected with an air claw; the left side and the right side of the operating platform are provided with electric cylinders, the electric cylinders are provided with connecting plates, and the connecting plates are provided with correlation sensors; the edge of the connecting plate is provided with a feeding square cylinder, the feeding square cylinder is connected with a vibration disc, and the vibration disc is connected with a stock bin; qualified material boxes and unqualified material boxes are arranged on the front side and the rear side of the operating table; the rotating platform is in a gear transmission structure; the cylindrical filter screen is tensioned through 2 steel balls at a detection station; a protective cushion block is arranged on the operating platform, and the front end of the feeding square tube is arranged on the protective cushion block; the bottom of the vibration disc and the bin is provided with a supporting seat; still include the line and sweep the camera and the light source is swept to the line, and the line is swept the camera and the light source is swept to the line and all is equipped with 4, and 4 lines are swept the camera and are swept the light source with 4 lines and set up respectively on 8 mounts, the utility model discloses can be used for the automated inspection of cylinder type filter screen, structure scientific and reasonable, convenient operation, detection efficiency is high, and detection effect is good.
Drawings
Fig. 1 is a schematic structural view of an automatic cylindrical screen inspection device in an embodiment.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, the automatic detection device for the cylindrical filter screen comprises an operation table 1, wherein a rotating table 2 is arranged at the center of the operation table 1, 4 mechanical arms 3 are arranged on the rotating table 2, and a detection station 4 is arranged at the front end of each mechanical arm 3; the center of the upper end face of the rotating platform 2 is provided with 4 sensors 5, and the 4 sensors 5 are distributed in pairwise symmetry; the outer side of the rotating platform 2 is provided with 8 fixing frames 6; 2 Yamaha robots 7 are arranged at the corner of the operating table 1, the 2 Yamaha robots 7 are symmetrically arranged, and the Yamaha robots 7 are connected with air claws 8; the left side and the right side of the operating platform 1 are provided with electric cylinders 9, the electric cylinders 9 are provided with connecting plates 10, and the connecting plates 10 are provided with opposite-emitting sensors 11; the edge of the connecting plate 10 is provided with a feeding square tube 12, the feeding square tube 12 is connected with a vibration disc 13, and the vibration disc 13 is connected with a storage bin 14; and qualified material boxes 15 and unqualified material boxes 16 are arranged on the front side and the rear side of the operating platform 1.
In one embodiment of cylinder type filter screen automatic checkout device, revolving stage 2 be gear drive structure, revolving stage 2 is connected through the hold-in range to middle a gear wheel, gear wheel connection has the motor, 4 pinions connect 4 respectively in addition robotic arm 3, gear wheel and 4 pinion meshing, during the use, the motor drives the gear wheel, and the gear wheel drives the hold-in range, and synchronous belt revolving stage 2 rotates, and the gear wheel drives 4 pinions simultaneously, and 4 pinions drive 4 robotic arm 3 and rotate, and robotic arm 3 drives and detects 4 rotations of station.
In one embodiment of the automatic detection device for the cylindrical filter screen, the cylindrical filter screen is tensioned through 2 steel balls at the detection station 4, and the cylindrical filter screen is prevented from slipping in the rotation detection process through tensioning of 2 steel balls, so that the device is safer and more stable to use.
In one embodiment of the automatic detection device for the cylindrical filter screen, the operating table 1 is provided with a protective cushion block 17, the front end of the square feeding cylinder 12 is arranged on the protective cushion block 17, the protective cushion block 17 is arranged so that the cylindrical filter screen can enter the connecting plate 10 from the square feeding cylinder 12 more stably, and the use is safer and more reliable.
In one embodiment of the automatic detection device for the cylindrical filter screen, the bottom of the vibration disc 13 and the bottom of the storage bin 14 are provided with the supporting seat 18, and the supporting seat 18 is convenient to feed and safe and reliable to use.
In one embodiment of the automatic detection device for the cylindrical filter screen, the automatic detection device further comprises a line scanning camera and a line scanning light source, wherein 4 line scanning cameras and 4 line scanning light sources are arranged on 8 fixing frames 6 respectively, when the automatic detection device is used, the cylindrical filter screen is manually poured into a storage bin 14 and enters a connecting plate 10 from a feeding square cylinder 12 through a vibration disc 13, the material is secondarily distributed through a correlation sensor 11 and an electric cylinder 9, a Yamaha robot 7 drives an air claw 8 to grab the cylindrical filter screen to a detection station 4, 4 mechanical arms 3 drive the detection station 4 to rotate, the 4 line scanning cameras and the 4 line scanning light sources are used for detecting rotation, whether the image is qualified or not is judged after the image is read, after the detection is finished, the Yamaha robot 7 drives the air claw 8 to grab a qualified product to a qualified material box 15, an unqualified product is placed to an unqualified material box 16, and the degree of automation is high, the detection efficiency is high, and the detection result is accurate.
In one embodiment of the automatic detection device for the cylindrical filter screen, the connecting plate 10 is provided with the feeding groove, one end of the feeding groove is opposite to the outlet of the square feeding barrel 12, and the feeding groove is convenient to feed, more stable and reliable, higher in feeding efficiency and higher in detection efficiency.
The center of the operating platform 1 of the utility model is provided with a rotating platform 2, the rotating platform 2 is provided with 4 mechanical arms 3, and the front end of each mechanical arm 3 is provided with a detection station 4; the center of the upper end face of the rotating platform 2 is provided with 4 sensors 5, and the 4 sensors 5 are distributed in pairwise symmetry; 8 fixing frames 6 are arranged on the outer side of the rotating platform 2; 2 Yamaha robots 7 are arranged at the corners of the operating table 1, the 2 Yamaha robots 7 are symmetrically arranged, and the Yamaha robots 7 are connected with air claws 8; the left side and the right side of the operating platform 1 are provided with electric cylinders 9, the electric cylinders 9 are provided with connecting plates 10, and the connecting plates 10 are provided with opposite-emitting sensors 11; the edge of the connecting plate 10 is provided with a feeding square tube 12, the feeding square tube 12 is connected with a vibration disc 13, and the vibration disc 13 is connected with a bin 14; qualified material boxes 15 and unqualified material boxes 16 are arranged on the front side and the rear side of the operating table 1; the rotating platform 2 is in a gear transmission structure; the cylindrical filter screen is tensioned by 2 steel balls at a detection station 4; the operating platform 1 is provided with a protective cushion block 17, and the front end of the feeding square tube 12 is arranged on the protective cushion block 17; the bottom of the vibration disc 13 and the bin 14 is provided with a supporting seat 18; still sweep the camera with the line including the line and sweep the light source, the camera is swept to the line and the light source is swept to the line all is equipped with 4, 4 camera is swept to the line and 4 light sources are swept to the line and are set up respectively on 8 mount 6, during the use, the manual work pours the cylinder type filter screen into feed bin 14 into, the cylinder type filter screen passes through vibrations dish 13, get into connecting plate 10 from pay-off square tube 12, correlation sensor 11 and electric jar 9 carry out the secondary and divide the material, yamaha machine people 7 drives gas claw 8 and snatchs cylinder type filter screen to detection station 4, 4 robotic arm 3 drives detection station 4 rotations, 4 camera and 4 line are swept light source rotation detection, read the image after, judge whether qualified, after the detection, yamaha machine people 7 drives gas claw 8 and snatchs qualified product and puts qualified magazine 15, unqualified product is put unqualified magazine 16. The utility model discloses can be used for the automated inspection of cylinder type filter screen, structure scientific and reasonable, convenient operation, detection efficiency is high, and detection effect is good.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (6)
1. The utility model provides a cylinder type filter screen automatic checkout device which characterized in that: the device comprises an operation table (1), wherein a rotating table (2) is arranged at the center of the operation table (1), 4 mechanical arms (3) are arranged on the rotating table (2), and a detection station (4) is arranged at the front end of each mechanical arm (3); 4 sensors (5) are arranged at the center of the upper end face of the rotating platform (2), and the 4 sensors (5) are symmetrically distributed in pairs; 8 fixing frames (6) are arranged on the outer side of the rotating platform (2); 2 Yamaha robots (7) are arranged at the corner of the operating table (1), the 2 Yamaha robots (7) are symmetrically arranged, and the Yamaha robots (7) are connected with air claws (8); the left side and the right side of the operating platform (1) are provided with electric cylinders (9), the electric cylinders (9) are provided with connecting plates (10), and the connecting plates (10) are provided with correlation sensors (11); a feeding square barrel (12) is arranged at the edge of the connecting plate (10), the feeding square barrel (12) is connected with a vibration disc (13), and the vibration disc (13) is connected with a storage bin (14); and qualified material boxes (15) and unqualified material boxes (16) are arranged on the front side and the rear side of the operating platform (1).
2. The automatic cylinder type filter screen inspection device according to claim 1, wherein: the rotating platform (2) is of a gear transmission structure.
3. The automatic cylinder type filter screen inspection device according to claim 1, wherein: the cylindrical filter screen is tensioned through 2 steel balls at the detection station (4).
4. The automatic cylinder type filter screen inspection device according to claim 1, wherein: the operation panel (1) on be equipped with protection cushion (17), the front end of pay-off square tube (12) set up on protection cushion (17).
5. The automatic cylinder type filter screen inspection device according to claim 1, wherein: and a supporting seat (18) is arranged at the bottom of the vibration disc (13) and the bin (14).
6. The automatic cylinder type filter screen inspection device according to claim 1, wherein: still including line scan camera and line scan light source, line scan camera and line scan light source all be equipped with 4, 4 line scan cameras and 4 line scan light source set up respectively on 8 mount (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922446150.6U CN211453406U (en) | 2019-12-30 | 2019-12-30 | Automatic detection device for cylindrical filter screen |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922446150.6U CN211453406U (en) | 2019-12-30 | 2019-12-30 | Automatic detection device for cylindrical filter screen |
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| CN211453406U true CN211453406U (en) | 2020-09-08 |
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| CN201922446150.6U Active CN211453406U (en) | 2019-12-30 | 2019-12-30 | Automatic detection device for cylindrical filter screen |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113739547A (en) * | 2021-08-11 | 2021-12-03 | 济南金沃楼宇设备有限公司 | Automatic material detection system of microwave drying equipment |
| CN114062374A (en) * | 2021-11-26 | 2022-02-18 | 歌尔科技有限公司 | Automatic change packing carton surface detection device |
-
2019
- 2019-12-30 CN CN201922446150.6U patent/CN211453406U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113739547A (en) * | 2021-08-11 | 2021-12-03 | 济南金沃楼宇设备有限公司 | Automatic material detection system of microwave drying equipment |
| CN114062374A (en) * | 2021-11-26 | 2022-02-18 | 歌尔科技有限公司 | Automatic change packing carton surface detection device |
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