CN211331319U - Multifunctional straight pipe automatic processing equipment - Google Patents

Multifunctional straight pipe automatic processing equipment Download PDF

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CN211331319U
CN211331319U CN201922344625.0U CN201922344625U CN211331319U CN 211331319 U CN211331319 U CN 211331319U CN 201922344625 U CN201922344625 U CN 201922344625U CN 211331319 U CN211331319 U CN 211331319U
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straight pipe
processing equipment
straight
straight tube
equipment according
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陈家金
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Abstract

The utility model relates to a multi-functional straight tube automated processing equipment, its characterized in that: comprises a frame (1), a turntable (2) is arranged on the frame (1), a first tool clamp (31) is arranged on the turntable (2), a feeding device (4) for conveying a straight pipe to the first tool clamp (31) is arranged on the first tool clamp (31), a processing device (5) for processing a straight pipe is arranged on the turntable (2) at a position adjacent to the first tool clamp (31), carousel (2) go up with the position that processingequipment (5) are adjacent is equipped with and is used for taking off the material device (6) that takes off of material to the straight tube that has processed, possesses a plurality of straight tube feeding, processing, ejection of compact tooling equipment, and the feeding is synchronous, both ends car plane is synchronous, the straight tube reaming rises the type or the shrink binding off is synchronous, and the ejection of compact is synchronous, and each process circulation is reciprocal, promotes work efficiency greatly, promotes the machining precision of straight tube.

Description

Multifunctional straight pipe automatic processing equipment
[ technical field ] A method for producing a semiconductor device
The utility model relates to a multi-functional straight tube automated processing equipment.
[ background of the invention ]
Straight tube machine-shaping is in prior art, still adopt traditional mould and manual work to place matched with mode and carry out compression molding, this kind of forming process mode is not only inefficiency, the reliability is poor, the product yields is low, and the easy emergence accident, factor of safety is low, often take place to press the hand of hindering the operative employee when blowing with carry out the mould pressing operation, so, a safety and can effectively improve one of the important problems that the automation equipment of product production efficiency becomes current straight tube processing firm and urgently need to solve, still not discover on the existing market has similar production facility to appear.
The traditional straight pipe processing machine is low in speed and efficiency, only 23 straight pipes with expansion holes can be processed every minute, the energy consumption of the traditional multifunctional straight pipe automatic processing equipment is high, and a 4.6KW engine is needed to manufacture qualified expansion hole straight pipes; the utility model discloses a multi-functional straight tube automated processing equipment inlet tube of tradition is a whole, can not dismantle the separation to it, after the inlet tube was gone into to the straight tube card, can not take out the straight tube from the inlet tube fast, and the hole processing that rises for the straight tube brings inconvenience, influences machining efficiency.
Due to the above problems, it is necessary to provide a solution thereto, and it is against this background that the present invention has been made.
[ Utility model ] content
The utility model aims to solve the technical problem that not enough among the above-mentioned prior art is directed against, provide a multi-functional straight tube automated processing equipment, this multi-functional straight tube automated processing equipment possesses a plurality of straight tube feeding, processing, ejection of compact construction installation equipment, and the feeding is synchronous, both ends car plane is synchronous, the straight tube reaming type that rises or the shrink binding off is synchronous, and the ejection of compact is synchronous, and each process circulation is reciprocal, promotes work efficiency greatly, promotes the machining precision of straight tube.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a multi-functional straight tube automated processing equipment, includes frame 1 be equipped with carousel 2 in the frame 1 be equipped with first frock clamp 31 on the carousel 2 be equipped with on the first frock clamp 31 be used for to the material feeding unit 4 of straight tube is carried to first frock clamp 31 carousel 2 on with the position that first frock clamp 31 is adjacent is equipped with processingequipment 5 that is used for carrying out the processing to the straight tube carousel 2 on with the position that processingequipment 5 is adjacent is equipped with and is used for taking off the material taking off device 6 that takes off the material to the straight tube that has processed.
The receiving device 7 for collecting the processed straight pipes is arranged on the turntable 2 adjacent to the stripping device 6.
The height-adjustable positioning device 8 is arranged below the first tooling fixture 31.
Between the positioning device 8 and the machining device 5, a turning plane device 9 for turning both ends of the straight pipe is provided.
As mentioned above, the first tooling fixtures 31 are multiple, the plurality of first tooling fixtures 31 are uniformly arranged on the turntable 2 in a circumferential array, the plurality of feeding devices 4 matched with the first tooling fixtures 31 are multiple, and the plurality of feeding devices 4 are uniformly arranged on the outer side of the turntable 2.
As described above, the feeding device 4 includes the vibrating screen 41 and the introducing pipe 42 connected to the vibrating screen 41 for conveying the straight pipe to the first tool clamp 31.
The processing device 5 comprises a tool head 51 for expanding or contracting the hole of the straight pipe, a servo electric cylinder 52 for driving the tool head 51 to expand or contract in the length direction of the straight pipe, and a support plate 53 arranged above the turntable 2 for supporting and pressing one end of the straight pipe during expanding or contracting the hole of the straight pipe.
The stripping device 6 comprises a stripping bracket 61, a stripping plate 62 arranged on the stripping bracket 61, and a stripping hole 63 arranged on the stripping plate 62.
A cam divider 101 for driving the turntable 2 to rotate is arranged below the turntable 2, a motor 102 for driving the cam divider 101 to operate is arranged on the cam divider 101, and the motor 102 drives the cam divider 101 to rotate through a belt pulley 103.
The machine frame 1 is provided with a touch screen 11 for controlling the operation of the processing machine, and the touch screen 11 is provided with a support rod 12 for supporting the touch screen 11 to a position suitable for the operation height of the human body.
A processing technology for a straight pipe comprises the following steps:
the first step is as follows: the method comprises the following steps that (1) a straight pipe which is well fed is poured into a vibrating screen manually, and after equipment is started, the straight pipe is automatically fed into a first tool clamp on a turntable through an inlet pipe;
the second step is that: the straight pipe is supported by a positioning device arranged below the first tool clamp, and the straight pipe is clamped by the first tool clamp;
the third step: the rotating disc rotates, the first tool clamp brings the straight pipe to the next process, and the plane turning device turns the planes of the two ends of the straight pipe;
the fourth step: rotating the turntable, enabling the straight pipe after plane turning to be carried to the next procedure by the first tool clamp, and lifting a tool head of the machining device to ream or shrink the hole at the end part of the straight pipe;
the fifth step: the tool head of the processing device is contracted and reset, and the straight pipe passing through the expansion hole or the contraction hole is blocked by the stripper plate, so that the straight pipe passing through the expansion hole or the contraction hole is positioned above the stripper plate;
and a sixth step: the rotating disc rotates, the first tool clamp brings the straight pipe passing through the expansion hole or the contraction hole to the next process, the first tool clamp is loosened, and the straight pipe passing through the expansion hole or the contraction hole falls into the material receiving device;
the seventh step: and (4) rotating the turntable, and enabling the first tool clamp to enter the next straight pipe receiving and processing and collecting process.
The utility model has the advantages that:
1. the utility model discloses possess a plurality of straight tube feeding, processing, ejection of compact tool equipment, the feeding is synchronous, both ends car plane is synchronous, the straight tube reaming type that rises or the shrink binding off is synchronous, and the ejection of compact is synchronous, and each process circulation is reciprocal, promotes work efficiency greatly, promotes the machining precision of straight tube.
2. The utility model discloses multi-functional straight tube automated processing equipment machining efficiency among is high, and is fast, and the quality and quality assurance volume can process 138 high-quality hole straight tubes that rise per minute.
3. The utility model discloses multi-functional straight tube automated processing equipment energy consumption among is low, only needs to adopt 3.0 KW's engine, and traditional multi-functional straight tube automated processing equipment need adopt 4.6 KW's engine, practices thrift the consumption of the electric power energy greatly, practices thrift the cost, and is energy-concerving and environment-protective.
4. The utility model discloses multi-functional straight tube automated processing equipment among ensures that the product does not press from both sides and hinders, does not print and hinder, does not bump, ensures to process overall length precision, promotes the requirement for quality, promotes work efficiency.
5. The utility model discloses two halves about multi-functional straight tube automated processing equipment induction pipe among contains, and left side induction pipe and right induction pipe pass through clamping device detachably concatenation and be in the same place, when burr card material, perhaps there is the defective products card to go into the induction pipe, can open the induction pipe fast, take out burr or defective products, the separation is dismantled to it to the convenience, after the induction pipe is gone into to the straight tube card, can take out the straight tube from among the induction pipe fast, the hole processing that rises for the straight tube brings the facility, promote machining efficiency.
6. The utility model discloses put up the alarm at the intermediate position of carousel, straight tube card material or do not have material alarm automatic alarm, the staff sees to relieve trouble back machine normal operating once more to the machine after the warning.
[ description of the drawings ]
Fig. 1 is one of the three-dimensional views of the present invention.
Fig. 2 is one of the exploded views of a set of straight pipe processing devices according to the present invention.
Fig. 3 is an exploded view of a straight pipe processing apparatus according to the present invention.
Fig. 4 is a perspective view of the cam divider and the motor of the present invention.
[ detailed description ] embodiments
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 4, an automatic multifunctional straight pipe machining device includes a frame 1, a turntable 2 is disposed on the frame 1, a first tooling fixture 31 is disposed on the turntable 2, a feeding device 4 for feeding a straight pipe to the first tooling fixture 31 is disposed on the first tooling fixture 31, a machining device 5 for machining the straight pipe is disposed on the turntable 2 adjacent to the first tooling fixture 31, a stripping device 6 for stripping the machined straight pipe is disposed on the turntable 2 adjacent to the machining device 5, the first tooling fixture 31 is preferably a two-in-one clamping die driven by an air cylinder, when the straight pipe falls from a vibrating screen 41 to a hole position on the turntable 2 along a guide-in pipe 42, the straight pipe is clamped by the first tooling fixture 31, and then the turntable 2 rotates, the straight pipe is taken to the machining device 5 by the first tooling fixture 31, the utility model discloses a processingequipment 5 is to the straight tube hole or shrink mouth that rises, to the straight tube hole or shrink mouth completion back that rises, frock head 51 shrink, take off that the straight tube after hole or shrink mouth supports to lean on taking off flitch 62 and take off the material, carousel 2 further rotates, first frock clamp 31 takes the straight tube after hole or shrink mouth to rotate along with carousel 2, the straight tube after hole or shrink mouth that rises transfers to material collecting device 7 top, first frock clamp 31 senses the position signal of material collecting device 7, loosen the straight tube after hole or shrink mouth, the straight tube after hole or shrink mouth falls in material collecting device 7's receipts workbin under the effect of gravity, later from the blown-out tank roll-off, the utility model discloses contain 3 groups or multiunit straight tube processingequipment, can circulate to process the straight tube, and ingenious design can promote the machining efficiency of straight tube greatly, the straight tube can be copper pipe, Aluminum pipes and the like deformed by a certain impact force.
As shown in fig. 1, fig. 2, fig. 3, and fig. 4, in this embodiment, a receiving device 7 for collecting the processed straight pipes is disposed at a position on the turntable 2 adjacent to the stripping device 6, the receiving device includes a receiving box and a discharge chute connected to the receiving box, the processed straight pipes drop into the receiving box first, and then slide out from the discharge chute, so as to arrange and collect the processed straight pipes.
As shown in fig. 1, fig. 2, fig. 3, and fig. 4, in this embodiment, a positioning device 8 with adjustable height is disposed below the first tooling fixture 31, and the positioning device 8 can be adjusted according to the length of the straight pipe, so that the whole machine can be smoothly processed, the straight pipe that does not meet the length requirement is eliminated, and the processing yield of the straight pipe is improved.
As shown in fig. 1, 2, 3, and 4, in this embodiment, a planar turning device 9 for turning both ends of the straight pipe is disposed between the positioning device 8 and the processing device 5, so as to perform turning on burrs or irregular opening edges at the end of the straight pipe, remove the burrs, ensure the processing precision of subsequent expanding holes or constrictions of the straight pipe, and improve the product yield.
As shown in fig. 1, fig. 2, fig. 3, and fig. 4, in this embodiment, the first tooling fixtures 31 are a plurality of, and a plurality of circumferential arrays of the first tooling fixtures 31 are uniformly disposed on the turntable 2, and the feeding devices 4 associated with the first tooling fixtures 31 are a plurality of, and a plurality of feeding devices 4 are uniformly disposed on the outer side of the turntable 2, and a plurality of processing devices are circumferentially arrayed and distributed, so that the circular processing can be performed at the same time, and the processing efficiency of the straight pipe is greatly improved.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, in this embodiment, material feeding unit 4 include shale shaker 41 and with shale shaker 41 connect be used for carrying the straight tube extremely leading-in pipe 42 on the first frock clamp 31, the utility model discloses multi-functional straight tube automated processing equipment leading-in pipe among contains left and right halves, and left leading-in pipe and right leading-in pipe pass through clamping device detachably concatenation together, when burr card material, or there is the defective work card to go into the leading-in pipe, can open the leading-in pipe fast, takes out burr or defective work, conveniently dismantles the separation to it, after the leading-in pipe is gone into to the straight tube card, can take out the straight tube from among the leading-in pipe fast, offers convenience for the hole processing that rises of straight tube, promotes machining efficiency.
As shown in fig. 1, 2, 3, and 4, in this embodiment, the processing device 5 includes a tool head 51 that can be used to expand or contract a straight pipe, a servo cylinder 52 that drives the tool head 51 to extend and contract in the straight pipe length direction, a support plate 53 that is disposed above the turntable 2 and is used to support and press one end of the straight pipe when expanding or contracting the straight pipe, and a lower end of the support plate 53 is fixed on the frame 1.
As shown in fig. 1, 2, 3, and 4, in this embodiment, the stripping device 6 includes a stripping bracket 61, a stripping plate 62 disposed on the stripping bracket 61, and a stripping hole 63 disposed on the stripping plate 62, the tool head 51 is driven by the servo cylinder 52 to contract, the tool head 51 is withdrawn from the straight pipe, and at this time, the end of the straight pipe abuts against the upper end of the stripping hole 63, the end of the straight pipe cannot pass through the stripping hole 63, and the straight pipe is blocked above the stripping plate 62, so as to achieve stripping of the straight pipe.
As shown in fig. 1, 2, 3 and 4, in the present embodiment, a cam divider 101 for driving the rotary disk 2 to rotate is disposed below the rotary disk 2, a motor 102 for driving the cam divider 101 to operate is disposed on the cam divider 101, the motor 102 drives the cam divider 101 to rotate through a pulley 103, the cam divider 101 drives the rotary disk 2 to rotate, the motor 102 is preferably a stepping motor, and the cam divider has advantages over other components: cam dividers are devices that rely on a zero-clearance fit between the cam and the needle rollers (in a meshing drive similar to a worm and gear drive) and perform repeated transmission operations along a predetermined cam curve. It inputs continuous rotation drive and outputs intermittent rotation, or swinging, or lifting actions.
As shown in fig. 1, 2, 3, and 4, in the present embodiment, a touch screen 11 for operating and controlling the processing machine is provided on the machine frame 1, a support rod 12 for supporting the touch screen 11 to a position suitable for the operating height of the human body is provided on the touch screen 11, and the worker can adjust the rotation speed of the turntable 2 through the touch screen 11, adjust the height of the positioning device 8, and adjust other programs such as the opening and closing of the machine.
In the embodiment, as shown in fig. 1, an alarm is erected in the middle position of the turntable 2, the alarm for straight pipe material jamming or material non-jamming automatically gives an alarm, a worker removes a fault after seeing or hearing the alarm, and the machine operates normally again after contacting the fault.
A processing technology for a straight pipe comprises the following steps:
the first step is as follows: the method comprises the following steps that (1) a straight pipe which is well fed is poured into a vibrating screen manually, and after equipment is started, the straight pipe is automatically fed into a first tool clamp on a turntable through an inlet pipe;
the second step is that: the straight pipe is supported by a positioning device arranged below the first tool clamp, and the straight pipe is clamped by the first tool clamp;
the third step: the rotating disc rotates, the first tool clamp brings the straight pipe to the next process, and the plane turning device turns the planes of the two ends of the straight pipe;
the fourth step: rotating the turntable, enabling the straight pipe after plane turning to be carried to the next procedure by the first tool clamp, and lifting a tool head of the machining device to ream or shrink the hole at the end part of the straight pipe;
the fifth step: the tool head of the processing device is contracted and reset, and the straight pipe passing through the expansion hole or the contraction hole is blocked by the stripper plate, so that the straight pipe passing through the expansion hole or the contraction hole is positioned above the stripper plate;
and a sixth step: the rotating disc rotates, the first tool clamp brings the straight pipe passing through the expansion hole or the contraction hole to the next process, the first tool clamp is loosened, and the straight pipe passing through the expansion hole or the contraction hole falls into the material receiving device;
the seventh step: and (4) rotating the turntable, and enabling the first tool clamp to enter the next straight pipe receiving and processing and collecting process.
The utility model discloses contain 3 groups or multiunit straight tube processingequipment, circulated processing to the straight tube, design benefit can promote the machining efficiency of straight tube greatly, and the straight tube can be the tubular product that warp after receiving certain impact force such as copper pipe, aluminum pipe.
Will the utility model discloses among the straight tube hole device that rises changes for the straight tube throat device, can realize the throat of straight tube.
Will the utility model discloses among the straight tube hole device that rises changes into the straight tube and dashes the horn mouth device, can realize the towards horn mouth of straight tube.

Claims (10)

1. The utility model provides a multi-functional straight tube automated processing equipment which characterized in that: including frame (1) be equipped with carousel (2) on frame (1) be equipped with first frock clamp (31) on carousel (2) be equipped with on first frock clamp (31) be used for to material feeding unit (4) of straight tube are carried in first frock clamp (31) on carousel (2) with the position that first frock clamp (31) are adjacent is equipped with and is used for carrying out processingequipment (5) processed to the straight tube carousel (2) go up with the position that processingequipment (5) are adjacent is equipped with and is used for taking off the material device (6) of taking off of material to the straight tube that processes.
2. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: and a material receiving device (7) for collecting the processed straight pipes is arranged on the turntable (2) and adjacent to the material stripping device (6).
3. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: a positioning device (8) with adjustable height is arranged below the first tooling clamp (31).
4. The automatic multifunctional straight pipe processing equipment according to claim 3, wherein: and a plane turning device (9) for turning two ends of the straight pipe is arranged between the positioning device (8) and the machining device (5).
5. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: first frock clamp (31) are a plurality of, and are a plurality of first frock clamp (31) circumference array evenly sets up on carousel (2), with first frock clamp (31) are supporting material feeding unit (4) are a plurality of, and are a plurality of material feeding unit (4) evenly set up the carousel (2) outside.
6. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: the feeding device (4) comprises a vibrating screen (41) and an inlet pipe (42) connected with the vibrating screen (41) and used for conveying a straight pipe to the first tool clamp (31).
7. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: the machining device (5) comprises a tool head (51) which can be used for expanding holes or contracting openings of the straight pipe, the tool head (51) is driven to stretch out and draw back in the length direction of the straight pipe through a servo electric cylinder (52), and a supporting and leaning plate (53) which is used for supporting and pressing one end of the straight pipe when the hole or the contracting opening of the straight pipe is expanded is arranged above the turntable (2).
8. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: the stripping device (6) comprises a stripping support (61), a stripping plate (62) arranged on the stripping support (61), and stripping holes (63) arranged on the stripping plate (62).
9. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: a cam divider (101) used for driving the rotary disc (2) to rotate is arranged below the rotary disc (2), a motor (102) used for driving the cam divider (101) to work is arranged on the cam divider (101), and the motor (102) drives the cam divider (101) to rotate through a belt pulley (103).
10. The automatic multifunctional straight pipe processing equipment according to claim 1, wherein: the machine frame (1) is provided with a touch screen (11) for operating and controlling the processing machine, and the touch screen (11) is provided with a support rod (12) for supporting the touch screen (11) to a position suitable for the operating height of a human body.
CN201922344625.0U 2019-12-23 2019-12-23 Multifunctional straight pipe automatic processing equipment Active CN211331319U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922344625.0U CN211331319U (en) 2019-12-23 2019-12-23 Multifunctional straight pipe automatic processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922344625.0U CN211331319U (en) 2019-12-23 2019-12-23 Multifunctional straight pipe automatic processing equipment

Publications (1)

Publication Number Publication Date
CN211331319U true CN211331319U (en) 2020-08-25

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Application Number Title Priority Date Filing Date
CN201922344625.0U Active CN211331319U (en) 2019-12-23 2019-12-23 Multifunctional straight pipe automatic processing equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110900290A (en) * 2019-12-23 2020-03-24 陈家金 Multifunctional automatic processing equipment and straight pipe processing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110900290A (en) * 2019-12-23 2020-03-24 陈家金 Multifunctional automatic processing equipment and straight pipe processing method

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