CN211233916U - Electronic ceramic product sintering kiln - Google Patents
Electronic ceramic product sintering kiln Download PDFInfo
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- CN211233916U CN211233916U CN201922226024.XU CN201922226024U CN211233916U CN 211233916 U CN211233916 U CN 211233916U CN 201922226024 U CN201922226024 U CN 201922226024U CN 211233916 U CN211233916 U CN 211233916U
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- kiln
- push rod
- kiln body
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- sintering
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Abstract
The utility model discloses a kiln, a kiln door unit, a rotation transmission unit, a transmission platform and a transmission unit; a kiln body: a rotary table is rotatably arranged at the center of the interior of the kiln body, the interior of the rotary table is hollow, a notch is formed in the side surface of the lower end of the kiln body, a side kiln opening is formed in the middle of the kiln body, and a motor base is arranged beside the notch formed in the lower end of the kiln body; a rotation transmission unit: the rotation transmission unit comprises a main gear, a gear motor and a pinion; its simple structure of this electronic ceramic product sintering kiln, it is even to be heated when the full aspect heating makes the electronic ceramic sintering, and the product percent of pass of improvement is difficult to the scald when the staff operates, and the heat is sealed better, and the heat scatters and disappears and reduces unnecessary energy loss less, and whole sintering process is whole automatic, reduces artifical degree of labour.
Description
Technical Field
The utility model relates to a sintering kiln technical field specifically is an electronic ceramic product sintering kiln.
Background
The electronic ceramics are ceramics that can utilize electric and magnetic properties in the electronics industry. The electronic ceramic is a ceramic with new functions finally obtained through the precise control of the surface, grain boundary and size structure. Can be widely applied to the aspects of energy sources, household appliances, automobiles and the like;
the application number 201820328171.0 in the prior art provides a medium electronic ceramic product sintering kiln which comprises a sintering kiln, a kiln inlet, a conveyor belt, an observation door, a high-temperature sintering chamber, a mounting base, a cooling chamber, a kiln outlet, a blower and an air pipe, wherein the kiln inlet is arranged on one side of the sintering kiln, the kiln outlet is arranged on the other side of the sintering kiln, the high-temperature sintering chamber is arranged on one side of the sintering kiln close to the kiln inlet, and the cooling chamber is arranged on one side of the sintering kiln close to the kiln outlet;
the electronic ceramic sintering furnace has the advantages of complex structure, uneven heating during sintering of the electronic ceramic due to single heating direction, low product percent of pass, easy scalding of workers during operation, poor heat sealing, quick heat dissipation, high energy consumption and high manual labor degree.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide an electronic ceramic product sintering kiln, its simple structure, it is even to be heated when the full aspect heating makes the electronic ceramic sintering, the product percent of pass of improvement, the staff is difficult to scald when the operation, and the heat is sealed better, and the heat scatters and disappears and reduces unnecessary energy loss less, and whole sintering process is whole automatic, reduces artifical degree of labour, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: an electronic ceramic product sintering kiln comprises a kiln body, a kiln door unit, a rotation transmission unit, a conveying table and a conveying unit;
a kiln body: a rotary table is rotatably arranged at the center of the interior of the kiln body, the interior of the rotary table is hollow, a notch is formed in the side surface of the lower end of the kiln body, a side kiln opening is formed in the middle of the kiln body, and a motor base is arranged beside the notch formed in the lower end of the kiln body;
a kiln door unit: the slide rails of the kiln door unit are arranged at the upper part and the lower part of a kiln opening of the kiln body;
a rotation transmission unit: the rotary transmission unit comprises a main gear, a gear motor and an auxiliary gear, the gear motor is fixedly arranged on a motor base, the main gear is fixedly arranged on an output shaft of the gear motor, the auxiliary gear is rotatably arranged at the bottom of the interior of the kiln body, the main gear and the auxiliary gear are meshed with each other, and the rotary table is fixedly arranged on the auxiliary gear;
a conveying table: the conveying table is installed on one side of the kiln body and is close to a kiln opening of the kiln body, the conveying table is fixedly connected with a supporting column, two sides of the upper end of the conveying table are fixedly connected with supporting plates respectively, the two supporting plates are fixedly connected with a top plate, the top plate is fixedly connected with one end of a first electric push rod, the other end of the first electric push rod is fixedly connected with the upper end of a connecting block, the connecting block is fixedly connected with one end of a second electric push rod, and the other end of the second electric push rod is fixedly connected with an installation table;
a transmission unit: the conveying unit comprises double-sided racks, fixing nails and mechanical arms, the double-sided racks are connected to the mounting table in a sliding mode, the two fixing nails are fixedly arranged on the mounting table respectively, the two mechanical arms are arranged, one ends of the two mechanical arms are rotatably arranged on the mounting table through the fixing nails, movable gears are arranged at the ends, connected with the fixing nails, of the mechanical arms, and the two movable gears are meshed with the two sides of the double-sided racks respectively;
wherein: the fixing plate is fixedly connected to the lower end of the connecting block, the connecting block is fixedly connected with a third push rod electric push rod, and an output shaft of the third push rod electric push rod is fixedly connected with one end of the double-sided rack.
Furthermore, the kiln door unit comprises a kiln door, a slide rail and a locking block, the kiln door is slidably mounted on the kiln door at the kiln opening of the kiln body, and the locking block is fixedly mounted on the right side of the kiln opening of the kiln body. The kiln door fixes the sealed sintering furnace through the sealing block.
The transmission platform is characterized by further comprising a single chip microcomputer, wherein the single chip microcomputer is installed on one side of the transmission platform, and the gear motor, the first electric push rod, the second electric push rod and the third electric push rod are electrically connected with the output end of the single chip microcomputer. The single chip microcomputer controls the working states of the gear motor, the electric push rod I, the electric push rod II and the electric push rod III.
Furthermore, the device also comprises a rolling shaft which is rotatably connected between the two side plates of the conveying table. The sintered product is transported by the rotation of the rolling shaft.
Further, still include fritting furnace and sintering platform, the inside center fixed mounting of revolving stage has the fritting furnace, the outside fixed mounting of revolving stage has the sintering platform. The sintering furnace heats the interior of the sintering kiln to raise the temperature.
Compared with the prior art, the beneficial effects of the utility model are that: this electronic ceramic product sintering kiln has following benefit:
1. the electronic ceramic product sintering kiln is provided with a rotation transmission unit 8 and a rotary table 18, a main gear is driven to rotate by the rotation of an output shaft of a gear motor, and a pinion is driven to rotate by the rotation of the main gear, so that the rotary table rotates, the electronic ceramic product sintering kiln can be heated comprehensively, the electronic ceramic product is heated uniformly during sintering, and the product percent of pass is improved;
2. the sintering processed product can be placed on a sintering table in the sintering kiln through the conveying unit, and can be taken out after being processed, the whole placing and taking-out process is completely automatic, the manual labor intensity can be reduced, and workers are prevented from being scalded during operation;
3. its simple structure of this electronic ceramic product sintering kiln, it is even to be heated when the full aspect heating makes the electronic ceramic sintering, and the product percent of pass of improvement is difficult to the scald when the staff operates, and the heat is sealed better, and the heat scatters and disappears and reduces unnecessary energy loss less, and whole sintering process is whole automatic, reduces artifical degree of labour.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic side sectional view of the present invention
FIG. 3 is a schematic view of the structure of the components of the present invention
FIG. 4 is a schematic view of a partially enlarged structure of the present invention
In the figure: the kiln comprises a kiln body 1, a sintering furnace 2, a sintering table 3, a conveying table 4, a motor base 5, a kiln door unit 6, a kiln door 61, a slide rail 62, a blocking block 63, a rolling shaft 7, a rotation transmission unit 8, a main gear 81, a gear motor 82, a pinion 83, a conveying unit 9, a double-sided rack 91, a fixing nail 92, a mechanical arm 93, a top plate 10, a supporting plate 11, a first electric push rod 12, a second electric push rod 13, a connecting block 14, a third electric push rod 15, a fixing plate 16, an installation table 17, a rotating table 18, a single chip microcomputer 19 and a support column 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: an electronic ceramic product sintering kiln comprises a kiln body 1, a kiln door unit 6, a rotation transmission unit 8, a conveying table 4 and a conveying unit 9;
a kiln body 1: a rotary table 18 is rotatably arranged at the center of the interior of the kiln body 1, the interior of the rotary table 18 is hollow, a notch is formed in the side surface of the lower end of the kiln body 1, a side kiln opening is formed in the middle of the kiln body 1, and a motor base 5 is arranged beside the notch formed in the lower end of the kiln body 1; the rotary table is characterized by further comprising a sintering furnace 2 and a sintering table 3, wherein the sintering furnace 2 is fixedly arranged at the center of the inner part of the rotary table 18, and the sintering table 3 is fixedly arranged on the outer part of the rotary table 18; heating and temperature raising are carried out on the interior of the sintering kiln through the sintering furnace 2;
the kiln door unit 6: the slide rails 62 of the kiln door unit 6 are arranged at the upper and lower parts of the kiln mouth of the kiln body 1; the kiln door unit 6 comprises a kiln door 61, a slide rail 62 and a blocking block 63, the kiln door 61 is slidably arranged on the kiln door 61 at the kiln opening of the kiln body 1, and the blocking block 63 is fixedly arranged on the right side of the kiln opening of the kiln body 1; the kiln door 61 is fixed through the locking block 63 to seal the sintering furnace, so that heat dissipation is reduced;
the rotation transmission unit 8: the rotation transmission unit 8 comprises a main gear 81, a gear motor 82 and a secondary gear 83, wherein the gear motor 82 is fixedly arranged on the motor base 5, the main gear 81 is fixedly arranged on an output shaft of the gear motor 82, the secondary gear 83 is rotatably arranged at the bottom inside the kiln body 1, the main gear 81 and the secondary gear 83 are mutually meshed, and the rotary table 18 is fixedly arranged on the secondary gear 83; the main gear 81 is driven to rotate by the rotation of the output shaft of the gear motor 82, the auxiliary gear 83 is driven to rotate by the rotation of the main gear 81, so that the rotating platform 18 rotates, the electronic ceramic can be heated uniformly during sintering by full-range heating, and the product percent of pass is improved;
the conveying table 4: the conveying table 4 is installed on one side of the kiln body 1 and is close to a kiln opening of the kiln body 1, the conveying table 4 is fixedly connected with a support column 20, two sides of the upper end of the conveying table 4 are fixedly connected with support plates 11 respectively, the two support plates 11 are fixedly connected with a top plate 10, the top plate 10 is fixedly connected with one end of an electric push rod I12, the other end of the electric push rod I12 is fixedly connected with the upper end of a connecting block 14, the connecting block 14 is fixedly connected with one end of an electric push rod II 13, and the other end of the electric push rod II 13 is; the device also comprises a rolling shaft 7, wherein the rolling shaft 7 is rotatably connected between two side plates of the conveying table 4; the sintered product is transmitted by the rotation of the rolling shaft 7;
the transfer unit 9: the conveying unit 9 comprises a double-sided rack 91, fixing nails 92 and mechanical arms 93, wherein the double-sided rack 91 is connected to the mounting table 17 in a sliding manner, two fixing nails 92 are arranged and are respectively and fixedly mounted on the mounting table 17, two mechanical arms 93 are arranged, one ends of the two mechanical arms are rotatably mounted on the mounting table 17 through the fixing nails 92, movable gears are mounted at one ends of the mechanical arms 93 connected with the fixing nails 92, and the two movable gears are respectively meshed with two sides of the double-sided rack 91; the sintering processed product can be placed on a sintering table in the sintering kiln through the conveying unit 9, the sintering processed product can be taken out after being processed, the whole placing and taking-out process is completely automatic, the manual labor intensity can be reduced, and workers are prevented from being scalded during operation;
wherein: still include fixed plate 16, fixed plate 16 fixed connection is at the lower extreme of connecting block 14, connecting block 14 fixed connection push rod electric putter three 15, the one end of the two-sided rack 91 of output shaft fixed connection of push rod electric putter three 15 still includes singlechip 19, one side of singlechip 19 installation conveying platform 4, gear motor 82, electric putter one 12, electric putter two 13 and the three 15 input electricity of electric putter connect the output of singlechip 19. The working states of the gear motor 82, the electric push rod I12, the electric push rod II 13 and the electric push rod III 15 are controlled by the singlechip 19.
When in use: the rolling shaft 7 is controlled to rotate by the singlechip 19 so as to transmit sintered products, the singlechip 19 is arranged on one side of the conveying table 4, and the input ends of the gear motor 82, the electric push rod I12, the electric push rod II 13 and the electric push rod III 15 are electrically connected with the output end of the singlechip 19; the working states of a gear motor 82, an electric push rod I12, an electric push rod II 13 and an electric push rod III 15 are controlled by a single chip microcomputer 19, a rotary table 18 is rotatably arranged at the center of the interior of a kiln body 1, the interior of the rotary table 18 is hollow, a notch is formed in the side surface of the lower end of the kiln body 1, a side kiln opening is formed in the middle of the kiln body 1, and a motor base 5 is arranged beside the notch formed in the lower end of the kiln body 1; the rotary table is characterized by further comprising a sintering furnace 2 and a sintering table 3, wherein the sintering furnace 2 is fixedly arranged at the center of the inner part of the rotary table 18, and the sintering table 3 is fixedly arranged on the outer part of the rotary table 18; heating and temperature raising are carried out on the interior of the sintering kiln through the sintering furnace 2, and the slide rails 62 of the kiln door unit 6 are arranged at the upper part and the lower part of the kiln opening of the kiln body 1; the kiln door unit 6 comprises a kiln door 61, a slide rail 62 and a blocking block 63, the kiln door 61 is slidably arranged on the kiln door 61 at the kiln opening of the kiln body 1, and the blocking block 63 is fixedly arranged on the right side of the kiln opening of the kiln body 1; the kiln door 61 is fixed through the locking block 63 to seal the sintering furnace, so that heat dissipation is reduced, the rotation transmission unit 8 comprises a main gear 81, a gear motor 82 and a secondary gear 83, the gear motor 82 is fixedly arranged on the motor base 5, the main gear 81 is fixedly arranged on an output shaft of the gear motor 82, the secondary gear 83 is rotatably arranged at the bottom inside the kiln body 1, the main gear 81 and the secondary gear 83 are mutually meshed, and the rotary table 18 is fixedly arranged on the secondary gear 83; the main gear 81 is driven to rotate by the rotation of an output shaft of the gear motor 82, the main gear 81 drives the auxiliary gear 83 to rotate, so that the rotating platform 18 rotates, the electronic ceramic can be heated uniformly in all aspects, the product percent of pass is improved, the conveying unit 9 comprises two double-sided racks 91, fixing nails 92 and a mechanical arm 93, the double-sided racks 91 are connected to the mounting platform 17 in a sliding manner, the two fixing nails 92 are respectively and fixedly mounted on the mounting platform 17, the mechanical arm 93 is provided with two fixing nails 92, one end of each fixing nail is rotatably mounted on the mounting platform 17 through the fixing nail 92, one end of the mechanical arm 93 connected with the fixing nail 92 is provided with a movable gear, the two movable gears are respectively meshed with the two sides of the double-sided racks 91, the double-sided racks 91 can drive the two movable gears to rotate, so as to drive the two mechanical arms 93 to open and close, a sintered product can be, after the processing is finished, the device can be taken out, the whole process of putting in and taking out is completely automatic, the manual labor intensity can be reduced, and workers are prevented from being scalded during operation.
It should be noted that, in this embodiment, the specific model of the single chip microcomputer 19 is a risa electronic EasyGo RZ MPU, the gear motor 82, the first electric push rod 12, the second electric push rod 13 and the third electric push rod 15 can be freely configured according to practical application scenarios, the gear motor 82 is recommended to be selected by using a coler morgan AKM series servo motor, and the first electric push rod 12, the second electric push rod 13 and the third electric push rod 15 are recommended to be selected by using a limttack marketing company 836388 model electric push rod. The single chip microcomputer 19 controls the gear motor 82, the first electric push rod 12, the second electric push rod 13 and the third electric push rod 15 to work by adopting a common method in the prior art.
The above description is only a preferred embodiment of the present invention, and therefore the scope of the present invention should not be limited thereby, and all equivalent changes and modifications made within the scope of the claims and the specification should be considered within the scope of the present invention.
Claims (5)
1. An electronic ceramic product sintering kiln is characterized in that: comprises a kiln body (1), a kiln door unit (6), a rotation transmission unit (8), a conveying table (4) and a conveying unit (9);
kiln body (1): a rotary table (18) is rotatably arranged at the center of the interior of the kiln body (1), the interior of the rotary table (18) is hollow, a notch is formed in the side surface of the lower end of the kiln body (1), a side kiln opening is formed in the middle of the kiln body (1), and a motor base (5) is arranged beside the notch formed in the lower end of the kiln body (1);
kiln door unit (6): the slide rails (62) of the kiln door unit (6) are arranged at the upper part and the lower part of the kiln opening of the kiln body (1);
rotation transmission unit (8): the rotary transmission unit (8) comprises a main gear (81), a gear motor (82) and a secondary gear (83), the gear motor (82) is fixedly installed on a motor base (5), the main gear (81) is fixedly installed on an output shaft of the gear motor (82), the secondary gear (83) is rotatably installed at the bottom inside the kiln body (1), the main gear (81) and the secondary gear (83) are meshed with each other, and the rotary table (18) is fixedly installed on the secondary gear (83);
transfer table (4): the conveying table (4) is installed on one side of the kiln body (1) and is close to a kiln opening of the kiln body (1), the conveying table (4) is fixedly connected with a support column (20), two sides of the upper end of the conveying table (4) are respectively and fixedly connected with a support plate (11), the two support plates (11) are fixedly connected with a top plate (10), the top plate (10) is fixedly connected with one end of a first electric push rod (12), the other end of the first electric push rod (12) is fixedly connected with the upper end of a connecting block (14), the connecting block (14) is fixedly connected with one end of a second electric push rod (13), and the other end of the second electric push rod (13) is fixedly connected with an installation table (17);
transfer unit (9): the conveying unit (9) comprises two double-sided racks (91), two fixing nails (92) and mechanical arms (93), the double-sided racks (91) are connected to the mounting table (17) in a sliding mode, the two fixing nails (92) are fixedly mounted on the mounting table (17) respectively, the two mechanical arms (93) are arranged, one ends of the two mechanical arms are rotatably mounted on the mounting table (17) through the fixing nails (92), movable gears are mounted at the ends, connected with the fixing nails (92), of the mechanical arms (93), and the two movable gears are meshed with the two sides of the double-sided racks (91) respectively;
wherein: the novel double-face rack is characterized by further comprising a fixing plate (16), the fixing plate (16) is fixedly connected to the lower end of the connecting block (14), the connecting block (14) is fixedly connected with a third push rod electric push rod (15), and an output shaft of the third push rod electric push rod (15) is fixedly connected with one end of the double-face rack (91).
2. The electronic ceramic product sintering kiln of claim 1, wherein: the kiln door unit (6) comprises a kiln door (61), a slide rail (62) and a sealing block (63), the kiln door (61) is slidably mounted on the slide rail (62) at the kiln opening of the kiln body (1), and the sealing block (63) is fixedly mounted on the right side of the kiln opening of the kiln body (1).
3. The electronic ceramic product sintering kiln of claim 1, wherein: the electric-transmission conveying table is characterized by further comprising a single chip microcomputer (19), the single chip microcomputer (19) is installed on one side of the conveying table (4), and the gear motor (82), the first electric push rod (12), the second electric push rod (13) and the third electric push rod (15) are electrically connected with the output end of the single chip microcomputer (19).
4. The electronic ceramic product sintering kiln of claim 1, wherein: the device also comprises a rolling shaft (7), wherein the rolling shaft (7) is rotatably connected between two side plates of the conveying table (4).
5. The electronic ceramic product sintering kiln of claim 1, wherein: still include fritting furnace (2) and sintering platform (3), the inside center fixed mounting of revolving stage (18) has fritting furnace (2), the outside fixed mounting of revolving stage (18) has sintering platform (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922226024.XU CN211233916U (en) | 2019-12-12 | 2019-12-12 | Electronic ceramic product sintering kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922226024.XU CN211233916U (en) | 2019-12-12 | 2019-12-12 | Electronic ceramic product sintering kiln |
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| Publication Number | Publication Date |
|---|---|
| CN211233916U true CN211233916U (en) | 2020-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922226024.XU Active CN211233916U (en) | 2019-12-12 | 2019-12-12 | Electronic ceramic product sintering kiln |
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| CN (1) | CN211233916U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113932607A (en) * | 2021-09-28 | 2022-01-14 | 苏州安讯自动化设备有限公司 | Circulating type vertical curing furnace and using method thereof |
| CN114349469A (en) * | 2021-12-17 | 2022-04-15 | 福建华泰集团股份有限公司 | Firing process of ceramic sheet |
-
2019
- 2019-12-12 CN CN201922226024.XU patent/CN211233916U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113932607A (en) * | 2021-09-28 | 2022-01-14 | 苏州安讯自动化设备有限公司 | Circulating type vertical curing furnace and using method thereof |
| CN114349469A (en) * | 2021-12-17 | 2022-04-15 | 福建华泰集团股份有限公司 | Firing process of ceramic sheet |
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