CN211135979U

CN211135979U - Welding device for processing sun umbrella

Info

Publication number: CN211135979U
Application number: CN201922046836.6U
Authority: CN
Inventors: 闵志雄
Original assignee: Taizhou Sairui Industry And Trade Co ltd
Current assignee: Taizhou Sairui Industry And Trade Co ltd
Priority date: 2019-11-22
Filing date: 2019-11-22
Publication date: 2020-07-31
Anticipated expiration: 2029-11-22

Abstract

The utility model relates to the technical field of sun umbrella processing equipment, in particular to a welding device for processing a sun umbrella, which can keep the distance between the bottom end of a welding gun and the top end of the sun umbrella constant when being convenient by welding the sun umbrella, thereby enabling welding spots on the sun umbrella to be uniformly distributed, effectively improving the welding strength and quality, simultaneously effectively saving the physical strength and time during manual welding, improving the working efficiency and improving the practicability and reliability; the welding machine comprises a workbench, a rear beam, a top plate, a welding gun, a motor seat, a motor, a first rotating shaft, a speed reducer, a second rotating shaft, a first bevel gear, a mounting platform and four groups of supporting legs, wherein the bottom end of the rear beam is mounted on the left rear side of the top end of the workbench, the top end of the rear beam is connected with the rear end of the top plate, a hydraulic device is arranged on the front side of the bottom end of the top plate, and the bottom end of the hydraulic device is connected with the top end of the.

Description

Welding device for processing sun umbrella

Technical Field

The utility model relates to a technical field of sun umbrella processing equipment especially relates to a welding set is used in sun umbrella processing.

Background

As is well known, sun umbrella is when producing man-hour, need to carry out welding process to the rib, and current welding mode mainly is artifical and welds through welder, and during manual welding, the rib need rotate, and the unable accurate control of welder to the distance between the rib leads to welding spot distribution uniformity poor on the rib that the welding was accomplished, and welding strength and quality are lower, and during manual welding, human physical demands was great simultaneously, and the welding time is longer, and work efficiency is lower.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a through carrying out welding process to sun umbrella, the distance keeps invariable between welder's bottom and the sun umbrella top when can be convenient to make the solder joint on the sun umbrella can evenly distributed, effectively improve welding strength and quality, physical power and time when effectively saving manual welding simultaneously improve work efficiency, improve practicality and the welding set for sun umbrella processing of reliability.

The utility model discloses a welding device for processing sun umbrella, which comprises a workbench, a back beam, a top plate, a welding gun, a motor seat, a motor, a first rotating shaft, a reducer, a second rotating shaft, a first bevel gear, an installation platform and four groups of supporting legs, wherein the bottom end of the back beam is arranged at the left back side of the top end of the workbench, the top end of the back beam is connected with the back end of the top plate, the front side of the bottom end of the top plate is provided with a hydraulic device, the bottom end of the hydraulic device is connected with the top end of the welding gun, the bottom end of the motor seat is arranged at the right side of the top end of the workbench, the bottom end of the motor is arranged at the right side of the top end of the motor seat, the left output end of the motor is connected with the right end of the first rotating shaft, the left end of the reducer is arranged at the left side of the top end of the motor seat, the, the mounting platform is positioned above the first bevel gear, the top ends of the four groups of supporting legs are uniformly mounted on the outer side of the bottom end of the mounting platform, the bottom ends of the four groups of supporting legs are mounted at the top end of the workbench, a shaft seat is arranged at the left side of the motor seat, a third rotating shaft is rotatably arranged at the top end of the shaft seat, a stabilizing sleeve is arranged in the middle of the mounting platform, the top end of the third rotating shaft penetrates through an inner hole of the stabilizing sleeve and extends out to the upper side of the mounting platform, the third rotating shaft is rotatably connected with the inner wall of the stabilizing sleeve, a second bevel gear is arranged on the outer wall of the lower side of the third rotating shaft, the right end of the second bevel gear is meshed with the top end of the first bevel gear, an umbrella seat is arranged at the top end of the third rotating; the bottom end of the sun umbrella is inserted into the fixed groove, the sun umbrella is clamped and fixed through two groups of clamping devices, the motor is started, the motor drives the second bevel gear and the third rotating shaft to rotate through the first rotating shaft, the speed reducer, the second rotating shaft and the first bevel gear, the third rotating shaft rotates on the stabilizing sleeve and drives the umbrella base to rotate, the mounting platform, the four groups of supporting legs and the stabilizing sleeve support and fix the third rotating shaft, the rotating umbrella base drives the sun umbrella to rotate, the welding gun is controlled to move downwards through the hydraulic device, the bottom end of the welding gun is close to the position to be welded at the top end of the sun umbrella, the welding gun is started, the bottom end of the welding gun performs welding treatment on the top end of the sun umbrella in the circumferential direction, and the distance between the bottom end of the welding gun and the top end of the sun umbrella can be kept constant conveniently through the welding treatment of the sun umbrella, meanwhile, physical power and time during manual welding are effectively saved, working efficiency is improved, and practicability and reliability are improved.

The utility model discloses a welding set is used in sun umbrella processing, hydraulic means includes hydraulic pressure station, the hydraulic pressure pipe, first mounting panel, hydraulic stem and second mounting panel, the bottom of hydraulic pressure station is installed in the top front side of roof, the left end downside of hydraulic pressure station communicates with the right-hand member upside of hydraulic pressure pipe, the top of first mounting panel is installed in the bottom front side of roof, the bottom of first mounting panel is connected with the top of hydraulic stem, the left end upside of hydraulic stem communicates with the right-hand member downside of hydraulic pressure pipe, the bottom of hydraulic stem is connected with the top middle part of second mounting panel, the bottom of second mounting panel is connected with welder's top; the hydraulic station is opened, the hydraulic station controls the bottom of the hydraulic rod to move up and down through the hydraulic pipe, the bottom of the hydraulic rod drives the second mounting plate and the welding gun to move up and down, so that the position of the welding gun is adjusted, the working position and the idle position of the welding gun are conveniently adjusted, meanwhile, when the welding gun is idle, the bottom of the welding gun is located above the top end of the sun umbrella, the sun umbrella is conveniently taken down, and the practicability is improved.

The utility model discloses a welding device for processing a sun umbrella, which also comprises four groups of air rods, wherein the bottom ends of the four groups of air rods are uniformly arranged outside the top end of the second mounting plate, and the top ends of the four groups of air rods are arranged outside the bottom end of the first mounting plate; when the second mounting panel reciprocated, the bottom that the second mounting panel drove four groups gas poles reciprocated in step, through setting up four groups gas poles, can conveniently support and lead second mounting panel and welder, stability when conveniently improving second mounting panel and welder and remove improves the reliability.

The utility model discloses a welding set is used in sun umbrella processing still includes laser range finder, and the top of laser range finder is installed in the right front side in the bottom of roof, and the bottom of laser range finder corresponds with the top right side position of second mounting panel; and opening the laser range finder, wherein the laser range finder can detect the distance between the bottom end of the laser range finder and the top end of the second mounting plate, so that the second mounting plate and the welding gun moving position are monitored in real time, and the practicability is improved.

The utility model discloses a welding set is used in sun umbrella processing, clamping device includes cylinder, push rod and splint, and the left end outside of cylinder is installed at the right-hand member upside of umbrella stand, and the left end middle part of cylinder is connected with the right-hand member of push rod, and the left end of push rod passes the upside of umbrella stand and stretches into in the fixed slot, and push rod and umbrella stand slidable connection, the left end of push rod is connected with the right-hand member middle part of splint; the air cylinder is opened, the air cylinder pushes the push rod and the clamping plate to move leftwards, the sun umbrella in the fixing groove can be extruded and fixed by the left end of the clamping plate, the sun umbrella can be conveniently clamped and fixed by the clamping device, the sun umbrella is effectively prevented from moving when being welded, welding precision is improved, and practicability is improved.

The utility model discloses a welding device for processing a sun umbrella, the clamping device also comprises an antiskid plate, the right end of the antiskid plate is arranged at the left end of the clamping plate; the clamping plates drive the anti-slip plates to move leftwards, the left ends of the anti-slip plates can be in contact with the outer wall of the sun umbrella, the anti-slip treatment can be conveniently carried out on the sun umbrella through the anti-slip plates, relative sliding between the sun umbrella and the clamping plates is prevented, the sun umbrella and the umbrella base can be conveniently kept to rotate synchronously, and practicability is improved.

The utility model discloses a welding set is used in sun umbrella processing still includes guide rail, two sets of sliders and two sets of supports, the shape of guide rail is ring shape, the guide rail is sheathed on the lower side outer wall of umbrella seat through the guide rail inner hole, the inner of two sets of sliders is connected with the left end and the right end of guide rail slidably respectively, the outer end of two sets of sliders is connected with the inner of two sets of supports respectively, the outward appearance of two sets of supports is installed on the left side and the right side of the top of installation platform respectively; when the umbrella seat rotates, the umbrella seat drives the guide rails to rotate on the two groups of sliding blocks, the umbrella seat can be conveniently fixed by arranging the guide rails, the two groups of sliding blocks and the two groups of supports, the stability of the umbrella seat during rotation is improved, and the reliability is improved.

The utility model discloses a welding set for processing sun umbrella, which also comprises a central control box, the bottom of which is arranged at the left side of the top end of the workbench, and the central control box is respectively and electrically connected with a welding gun, a motor, a hydraulic station, a laser range finder and a cylinder; through setting up the central control box, can make things convenient for butt welder device to carry out unified control, simplify the operation mode, improve work efficiency, improve the practicality.

Compared with the prior art, the beneficial effects of the utility model are that: the bottom end of the sun umbrella is inserted into the fixed groove, the sun umbrella is clamped and fixed through two groups of clamping devices, the motor is started, the motor drives the second bevel gear and the third rotating shaft to rotate through the first rotating shaft, the speed reducer, the second rotating shaft and the first bevel gear, the third rotating shaft rotates on the stabilizing sleeve and drives the umbrella base to rotate, the mounting platform, the four groups of supporting legs and the stabilizing sleeve support and fix the third rotating shaft, the rotating umbrella base drives the sun umbrella to rotate, the welding gun is controlled to move downwards through the hydraulic device, the bottom end of the welding gun is close to the position to be welded at the top end of the sun umbrella, the welding gun is started, the bottom end of the welding gun performs welding treatment on the top end of the sun umbrella in the circumferential direction, and the distance between the bottom end of the welding gun and the top end of the sun umbrella can be kept constant conveniently through the welding treatment of the sun umbrella, meanwhile, physical power and time during manual welding are effectively saved, working efficiency is improved, and practicability and reliability are improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is an enlarged schematic view of the motor of FIG. 1;

FIG. 3 is an enlarged schematic view of the torch of FIG. 1;

FIG. 4 is an enlarged view of the umbrella base of FIG. 1;

In the drawings, the reference numbers: 1. a work table; 2. a rear beam; 3. a top plate; 4. a welding gun; 5. a motor base; 6. a motor; 7. a first rotating shaft; 8. a speed reducer; 9. a second rotating shaft; 10. a first bevel gear; 11. mounting a platform; 12. a support leg; 13. a shaft seat; 14. a third rotating shaft; 15. a stabilizing sleeve; 16. a second bevel gear; 17. An umbrella base; 18. a hydraulic station; 19. a hydraulic tube; 20. a first mounting plate; 21. a hydraulic lever; 22. a second mounting plate; 23. a gas lever; 24. a laser range finder; 25. a cylinder; 26. a push rod; 27. a splint; 28. An anti-skid plate; 29. a guide rail; 30. a slider; 31. a support; 32. and a central control box.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in fig. 1 to 4, the welding device for processing a sun umbrella of the present invention is configured such that, when the welding device is operated, the bottom end of the sun umbrella is inserted into the fixing groove, the sun umbrella is clamped and fixed by two sets of clamping devices, the motor 6 is turned on, the motor 6 drives the second bevel gear 16 and the third shaft 14 to rotate through the first shaft 7, the reducer 8, the second shaft 9 and the first bevel gear 10, the third shaft 14 rotates on the stabilizing sleeve 15 and drives the umbrella base 17 to rotate, the mounting platform 11, the four sets of legs 12 and the stabilizing sleeve 15 support and fix the third shaft 14, the rotating umbrella base 17 drives the sun umbrella to rotate, the welding gun 4 is controlled by the hydraulic device to move downwards, the bottom end of the welding gun 4 is close to the position to be welded at the top end of the sun umbrella, the welding gun 4 is opened, the bottom end of the welding gun 4 performs a welding process in the circumferential direction of the top end, and (4) closing the welding gun 4, controlling the welding gun 4 to move upwards through the hydraulic device and restore to the initial position, closing the motor 6, opening the two groups of clamping devices, and taking down the sun umbrella.

The utility model discloses the main function who realizes does: by welding the sun umbrella, the distance between the bottom end of the welding gun and the top end of the sun umbrella can be kept constant conveniently, so that welding spots on the sun umbrella can be uniformly distributed, the welding strength and quality are effectively improved, the physical strength and time during manual welding are effectively saved, and the working efficiency is improved; the hydraulic station is opened, the hydraulic station controls the bottom end of the hydraulic rod to move up and down through the hydraulic pipe, the bottom end of the hydraulic rod drives the second mounting plate and the welding gun to move up and down, so that the position of the welding gun is adjusted, the working position and the idle position of the welding gun are conveniently adjusted, and meanwhile, when the welding gun is idle, the bottom end of the welding gun is positioned above the top end of the sun umbrella, so that the sun umbrella is conveniently taken down; when the second mounting plate moves up and down, the second mounting plate drives the bottom ends of the four groups of gas rods to synchronously move up and down, and the four groups of gas rods are arranged, so that the second mounting plate and a welding gun can be conveniently supported and guided, and the stability of the second mounting plate and the welding gun during movement is conveniently improved; opening the laser range finder, wherein the laser range finder can detect the distance between the bottom end of the laser range finder and the top end of the second mounting plate, so that the second mounting plate and the moving position of the welding gun are monitored in real time; the air cylinder is opened, the air cylinder pushes the push rod and the clamping plate to move leftwards, the sun umbrella in the fixed groove can be extruded and fixed at the left end of the clamping plate, the sun umbrella can be conveniently clamped and fixed by arranging the clamping device, the sun umbrella is effectively prevented from moving during welding, and the welding precision is improved; the splint drives the antiskid plate to move leftwards, the left end of the antiskid plate can be contacted with the outer wall of the sun umbrella, and the antiskid plate is arranged, so that the sun umbrella can be conveniently subjected to antiskid treatment, the relative sliding between the sun umbrella and the splint can be prevented, and the sun umbrella and the umbrella base can be conveniently kept to synchronously rotate; when the umbrella base rotates, the umbrella base drives the guide rails to rotate on the two groups of sliding blocks, and the umbrella base can be conveniently fixed by arranging the guide rails, the two groups of sliding blocks and the two groups of supports, so that the stability of the umbrella base during rotation is improved; through setting up the central control box, can make things convenient for butt welder device to carry out unified control, simplify the operation mode, improve work efficiency, improve practicality and reliability.

The welding device for processing the sun umbrella of the utility model adopts common mechanical modes, such as installation mode, connection mode or setting mode, and can be implemented as long as beneficial effects are achieved; welding gun, hydraulic pressure station, gas pole, laser range finder, cylinder and central control box can purchase in the market.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A welding device for processing a sun umbrella is characterized by comprising a workbench (1), a back beam (2), a top plate (3), a welding gun (4), a motor base (5), a motor (6), a first rotating shaft (7), a speed reducer (8), a second rotating shaft (9), a first bevel gear (10), an installation platform (11) and four groups of supporting legs (12), wherein the bottom end of the back beam (2) is installed on the left rear side of the top end of the workbench (1), the top end of the back beam (2) is connected with the rear end of the top plate (3), a hydraulic device is arranged on the front side of the bottom end of the top plate (3), the bottom end of the hydraulic device is connected with the top end of the welding gun (4), the bottom end of the motor base (5) is installed on the right side of the top end of the workbench (1), the bottom end of the motor (6) is installed on the right side of the top end of the motor base (5), the left output end of the motor, the left end of a first rotating shaft (7) is connected with the right input end of a speed reducer (8), the bottom end of the speed reducer (8) is installed on the left side of the top end of a motor base (5), the left output end of the speed reducer (8) is connected with the right end of a second rotating shaft (9), the left end of the second rotating shaft (9) is connected with the middle part of the right end of a first bevel gear (10), an installation platform (11) is positioned above the first bevel gear (10), the top ends of four groups of supporting legs (12) are uniformly installed on the outer side of the bottom end of the installation platform (11), the bottom ends of the four groups of supporting legs (12) are all installed on the top end of a workbench (1), a shaft seat (13) is arranged on the left side of the motor base (5), a third rotating shaft (14) is rotatably arranged on the top end of the shaft seat (13), a stabilizing sleeve (15) is arranged in the middle of the installation platform (11), the top end of the third rotating, third pivot (14) and stabilizer sleeve (15) inner wall rotatable coupling, be provided with second bevel gear (16) on the downside outer wall of third pivot (14), the right-hand member of second bevel gear (16) and the top meshing of first bevel gear (10), the top of third pivot (14) is provided with umbrella seat (17), the top intercommunication of umbrella seat (17) is provided with the fixed slot, the fixed slot is located the right side below of welder (4), the left end upside and the right-hand member upside of fixed slot all are provided with clamping device.

2. The welding device for processing the sun umbrella as claimed in claim 1, wherein the hydraulic device comprises a hydraulic station (18), a hydraulic pipe (19), a first mounting plate (20), a hydraulic rod (21) and a second mounting plate (22), the bottom end of the hydraulic station (18) is mounted on the front side of the top end of the top plate (3), the lower side of the left end of the hydraulic station (18) is communicated with the upper side of the right end of the hydraulic pipe (19), the top end of the first mounting plate (20) is mounted on the front side of the bottom end of the top plate (3), the bottom end of the first mounting plate (20) is connected with the top end of the hydraulic rod (21), the upper side of the left end of the hydraulic rod (21) is communicated with the lower side of the right end of the hydraulic pipe (19), the bottom end of the hydraulic rod (21) is connected with the middle part of the top end of the second mounting plate (22), and the bottom end of the second mounting plate.

3. A welding device for processing a sun umbrella as claimed in claim 2, further comprising four sets of air rods (23), wherein the bottom ends of the four sets of air rods (23) are uniformly installed outside the top end of the second installation plate (22), and the top ends of the four sets of air rods (23) are all installed outside the bottom end of the first installation plate (20).

4. A welding device for processing a sun umbrella as claimed in claim 3, further comprising a laser range finder (24), wherein the top end of the laser range finder (24) is installed at the right front side of the bottom end of the top plate (3), and the bottom end of the laser range finder (24) corresponds to the right side position of the top end of the second installation plate (22).

5. A welding device for processing a sun umbrella as claimed in claim 4, wherein the clamping device comprises a cylinder (25), a push rod (26) and a clamping plate (27), the outer side of the left end of the cylinder (25) is installed on the upper side of the right end of the umbrella base (17), the middle part of the left end of the cylinder (25) is connected with the right end of the push rod (26), the left end of the push rod (26) penetrates through the upper side of the umbrella base (17) and extends into the fixing groove, the push rod (26) is slidably connected with the umbrella base (17), and the left end of the push rod (26) is connected with the middle part of the right end of the clamping plate (27).

6. A welding device for processing a sun umbrella as claimed in claim 5, wherein the clamping device further comprises a skid-proof plate (28), and the right end of the skid-proof plate (28) is installed at the left end of the clamping plate (27).

7. A welding device for processing a sun umbrella as claimed in claim 6, further comprising a guide rail (29), two sets of sliding blocks (30) and two sets of brackets (31), wherein the guide rail (29) is circular, the guide rail (29) is sleeved on the outer wall of the lower side of the umbrella base (17) through an inner hole of the guide rail (29), the inner ends of the two sets of sliding blocks (30) are respectively connected with the left end and the right end of the guide rail (29) in a sliding manner, the outer ends of the two sets of sliding blocks (30) are respectively connected with the inner ends of the two sets of brackets (31), and the appearances of the two sets of brackets (31) are respectively arranged on the left side and the right side of the top end of the mounting platform.

8. The welding device for processing the sun umbrella as claimed in claim 7, further comprising a central control box (32), wherein the bottom end of the central control box (32) is installed at the left side of the top end of the workbench (1), and the central control box (32) is electrically connected with the welding gun (4), the motor (6), the hydraulic station (18), the laser range finder (24) and the air cylinder (25) respectively.