CN211105810U - Full-automatic vertical large-scale metal filing briquetting machine - Google Patents
Full-automatic vertical large-scale metal filing briquetting machine Download PDFInfo
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- CN211105810U CN211105810U CN201921789464.XU CN201921789464U CN211105810U CN 211105810 U CN211105810 U CN 211105810U CN 201921789464 U CN201921789464 U CN 201921789464U CN 211105810 U CN211105810 U CN 211105810U
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Abstract
The utility model provides a full-automatic vertical large-scale metal fillings briquetting machine, the bottom middle part of fuselage is provided with the mould base, the mould base supports to install and is used for fashioned mould subassembly, be provided with the pressure head directly over the mould subassembly, the pressure head is installed at the bottom end of depression bar, the bottom at movable cross beam is installed to the depression bar, movable cross beam constitutes sliding fit with many guide posts of fixing on the fuselage, movable cross beam's top links to each other with the piston rod of master cylinder, master cylinder fixed mounting is installed on the entablature on fuselage upper portion, installs overhead oil tank at the top of fuselage, overhead oil tank passes through hydraulic power unit and links to each other with the master cylinder to provide hydraulic power. The vertical briquetting machine is arranged vertically, and the occupied area of the vertical briquetting machine is smaller than that of a horizontal briquetting machine with the same tonnage.
Description
Technical Field
The utility model relates to a technical field is handled to the metal fillings, concretely relates to full-automatic vertical large-scale metal fillings briquetting machine.
Background
A large amount of scrap iron and steel scraps are generated in the machining process, and a large amount of metal crushing materials are also generated in the crushing and recycling process of the scrap metal, so that the scrap metal is required to be pressed into blocks and packaged in order to be convenient for the return smelting of the scrap metal.
At present, the common metal scrap briquetting machines can be divided into a vertical briquetting machine and a horizontal briquetting machine according to the position of a working axis. The horizontal briquetting machine has the problems of uneven abrasion of the plunger to a sealing element and uneven abrasion of the movable beam to the guide rail due to the action of gravity, and the problems of easy abrasion of equipment and easy eccentricity of products can be caused by the gravity of the steel scrap material along the radial direction.
SUMMERY OF THE UTILITY MODEL
For solving above technical problem, the utility model provides a full-automatic vertical large-scale metal fillings briquetting machine, vertical briquetting machine adopt vertical arranging, and its area is less than the horizontal briquetting machine with the tonnage, and vertical briquetting machine matches automatic weighing system, material loading conveyer, spiral feed bin simultaneously and can realize unmanned on duty's continuous automatic production, practices thrift the manual work, improves production efficiency.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the utility model provides a full-automatic vertical large-scale metal fillings briquetting machine, it includes the fuselage, the bottom middle part of fuselage is provided with the mould base, the mould base supports to install and is used for fashioned mould subassembly, be provided with the pressure head directly over the mould subassembly, the bottom end at the depression bar is installed to the pressure head, the bottom at movable cross beam is installed to the depression bar, movable cross beam constitutes sliding fit with many guide posts of fixing on the fuselage, movable cross beam's top links to each other with the piston rod of master cylinder, master cylinder fixed mounting is installed on the entablature on fuselage upper portion, installs overhead oil tank at the top of fuselage, overhead oil tank passes through hydraulic power unit and links to each other with the master cylinder to provide hydraulic power.
The bottom of fuselage is provided with the installation base, the installation base supports on the backing plate, the backing plate passes through a plurality of rag bolts and the installation basis is fixed continuous.
The mould assembly comprises an outer mould sleeve, an inner mould sleeve is arranged in the outer mould sleeve, and prepressing feed inlets for feeding are formed in the side walls of the bottoms of the outer mould sleeve and the inner mould sleeve.
The machine body is formed by integral casting.
The side wall of the machine body where the upper cross beam is located is provided with an overhauling platform, and the overhauling platform is connected with a crawling ladder which is arranged in an inclined mode.
The mould subassembly's pre-compaction feed inlet position is docked there is prepressing mechanism, prepressing mechanism includes the pre-compaction hydro-cylinder, the pre-compaction pressure head is installed to the piston rod end of pre-compaction hydro-cylinder, the horizontal migration and the compression volume reduction of material are realized to the pre-compaction pressure head under the pre-compaction hydro-cylinder effect, and the position sets for by the position sensor of stroke baffle around the pre-compaction pressure head.
The prepressing mechanism is additionally provided with a quantitative hopper which is supported by a precise weighing sensor to realize quantitative blanking.
The utility model discloses there is following beneficial effect:
1. the automation degree is high. The combination of the precise weighing sensor and the prepressing mechanism can realize continuous quantitative, automatic loading and prepressing volume reduction of materials. The mechanism can realize unattended operation and continuous automatic production, improve the production efficiency, increase the production and save energy.
2. Through adopting vertical host computer structure, it is little to compare traditional horizontal structure master cylinder and mould lateral force, and longe-lived, the fragile spare is few, and long-time job stabilization nature is good.
3. The pressure lever and the pressure head adopt a detachable assembly structure, and the wear-resistant pressure head as a quick-wear part can be conveniently replaced, and the use cost is saved.
4. The pneumatic safety device is configured, and the safety lever and the like are automatically protected in place when the machine is normally stopped and maintained.
5. The structure of the device is arranged, so that metal raw materials such as steel scraps, iron scraps, aluminum scraps and copper scraps can be directly cold-pressed to the cylindrical high-density pressing block under high pressure without pretreatment, automatic production is realized, the loss and the transportation cost in the recycling process are reduced, and the cost is greatly reduced.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a front view of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is a partial three-dimensional view of the present invention.
In the figure: the device comprises an installation foundation 1, a base plate 2, an installation base 3, a machine body 4, a mold base 5, an outer mold sleeve 6, an inner mold sleeve 7, a pressure head 8, a pressure rod 9, a guide post 10, a movable cross beam 11, a main oil cylinder 12, an upper cross beam 13, an upper oil tank 14, an overhaul platform 15, a quantitative hopper 16, a pre-pressing oil cylinder 17 and a ladder 18.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1-3, a full-automatic vertical large-scale metal fillings briquetting machine, it includes fuselage 4, the bottom middle part of fuselage 4 is provided with mould base 5, mould base 5 supports installs and is used for fashioned mould subassembly, be provided with pressure head 8 directly over the mould subassembly, pressure head 8 installs at the bottom end of depression bar 9, depression bar 9 is installed in the bottom of walking beam 11, walking beam 11 constitutes sliding fit with many guide posts 10 of fixing on fuselage 4, the top of walking beam 11 links to each other with the piston rod of master cylinder 12, master cylinder 12 fixed mounting is on the entablature 13 on fuselage 4 upper portion, installs overhead oil tank 14 at the top of fuselage 4, overhead oil tank 14 passes through hydraulic power unit and links to each other with master cylinder 12 to provide hydraulic power. Through the briquetting machine with the structure, metal raw materials such as steel scraps, iron scraps, aluminum scraps and copper scraps can be directly cold-pressed to the cylindrical high-density briquettes under high pressure without pretreatment, so that automatic production is realized, the loss and the transportation cost in the processes of storage, transportation, recycling and reutilization are facilitated, and the cost is greatly reduced.
Further, the bottom of fuselage 4 is provided with installation base 3, installation base 3 supports on backing plate 2, backing plate 2 is fixed continuous with installation basis 1 through a plurality of rag bolts. Through foretell mounting structure, can carry out fixed stay to fuselage 4, and then guaranteed that it is fixed stable.
Further, the die assembly comprises an outer die sleeve 6, an inner die sleeve 7 is arranged inside the outer die sleeve 6, and prepressing feed inlets for feeding are formed in the side walls of the bottoms of the outer die sleeve 6 and the inner die sleeve 7. The mold assembly with the structure can be connected with
Further, the machine body 4 is formed by integral casting. By adopting the integral casting mode, compared with the traditional three-beam four-column structure and the integral welding type frame, the novel three-beam four-column welding machine frame has higher fatigue life and strength. Thereby ensuring the stability of the structure.
Furthermore, an overhaul platform 15 is arranged on the side wall of the machine body 4 where the upper cross beam 13 is located, and the overhaul platform 15 is connected with a ladder stand 18 which is obliquely arranged. The maintenance platform 15 and the ladder stand 18 are matched to facilitate the maintenance of the equipment by workers.
Furthermore, the prepressing mechanism is butt-jointed at the position of a prepressing feed inlet of the die assembly and comprises a prepressing oil cylinder 17, a prepressing pressure head is installed at the tail end of a piston rod of the prepressing oil cylinder 17 and is used for realizing horizontal movement and compression volume reduction of materials under the action of the prepressing oil cylinder, and the front position and the rear position of the prepressing pressure head are set by position sensors of a stroke guide plate. Through foretell preliminary pre-compaction mechanism mainly used to the preliminary pre-compaction of original material, and then compress its volume tentatively to its subsequent further compression, in compression process, through pre-compaction hydro-cylinder 17 drive pre-compaction pressure head, and then carry out the pre-compaction to the material through the pre-compaction pressure head.
Further, a quantitative hopper 16 is additionally arranged on the prepressing mechanism, and the quantitative hopper is supported by a precision weighing sensor to realize quantitative blanking. Quantitative weighing can be realized through a precise weighing sensor, and the weight of each pressing block is ensured to be kept consistent.
Furthermore, four guide posts 10 are fixed in the front and at the back of the machine body and connected with the movable upper cross beam 9, and the guide posts are subjected to surface hardening treatment, so that the service life of parts is prolonged. And the guide post 10 bears partial lateral stress of the main cylinder while increasing the guide precision.
Furthermore, the quantitative hopper 16 and the prepressing mechanism automatically and continuously operate by an electric interlocking control system so as to control the feeding of the materials according to the requirements, and facilitate the quantitative weighing and the calculation control of the materials.
The utility model discloses a working process and principle:
firstly, waste metal cutting materials to be pressed into blocks are put into a quantitative hopper 16, the materials are weighed through the quantitative hopper 16 and then conveyed to a prepressing mechanism, a prepressing oil cylinder 17 drives a prepressing pressure head, the prepressing pressure head realizes preliminary prepressing of the materials, and the materials are pushed into a die assembly after the prepressing is finished; then, the main oil cylinder 12 is started, the movable beam 11 is driven by the main oil cylinder 12 to slide along the guide rod 10, the movable beam 11 drives the pressure rod 9 and the pressure head 8 at the bottom of the movable beam to be matched with the inner die sleeve 7, and finally, metal raw materials such as steel scraps, iron scraps, aluminum scraps and copper scraps are directly subjected to high-pressure cold pressing to form a cylindrical high-density pressing block without heating pretreatment.
Claims (7)
1. The utility model provides a full-automatic vertical large-scale metal fillings briquetting machine which characterized in that: it comprises a machine body (4), a mould base (5) is arranged in the middle of the bottom of the machine body (4), the mould base (5) is supported and provided with a mould component for forming, a pressure head (8) is arranged right above the mould component, the pressure head (8) is arranged at the tail end of the bottom of the pressure rod (9), the pressure rod (9) is arranged at the bottom end of the movable cross beam (11), the movable beam (11) and a plurality of guide posts (10) fixed on the machine body (4) form sliding fit, the top end of the movable beam (11) is connected with a piston rod of the main oil cylinder (12), the main oil cylinder (12) is fixedly arranged on an upper cross beam (13) at the upper part of the machine body (4), an upper oil tank (14) is arranged at the top of the machine body (4), and the upper oil tank (14) is connected with the main oil cylinder (12) through a hydraulic pump station and provides hydraulic power.
2. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 1, characterized in that: the bottom of fuselage (4) is provided with installation base (3), installation base (3) support on backing plate (2), backing plate (2) are fixed continuous with installation basis (1) through a plurality of rag bolts.
3. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 1, characterized in that: the mould assembly comprises an outer mould sleeve (6), an inner mould sleeve (7) is arranged inside the outer mould sleeve (6), and a prepressing feeding hole for feeding is formed in the side wall of the bottom of the outer mould sleeve (6) and the side wall of the bottom of the inner mould sleeve (7).
4. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 1, characterized in that: the machine body (4) is integrally cast and molded.
5. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 1, characterized in that: an overhauling platform (15) is arranged on the side wall of the machine body (4) where the upper cross beam (13) is located, and the overhauling platform (15) is connected with a ladder stand (18) which is obliquely arranged.
6. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 1, characterized in that: the prepressing mechanism is butt-jointed with a prepressing feed port of the die assembly and comprises a prepressing oil cylinder (17), a prepressing pressure head is installed at the tail end of a piston rod of the prepressing oil cylinder (17), the prepressing pressure head realizes horizontal movement and compression volume reduction of materials under the action of the prepressing oil cylinder, and the front position and the rear position of the prepressing pressure head are set by position sensors of a stroke guide plate.
7. The full-automatic vertical large-sized metal scrap briquetting machine according to claim 6, wherein: the prepressing mechanism is additionally provided with a quantitative hopper (16), and the quantitative hopper is supported by a precision weighing sensor to realize quantitative blanking.
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CN201921789464.XU CN211105810U (en) | 2019-10-23 | 2019-10-23 | Full-automatic vertical large-scale metal filing briquetting machine |
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CN201921789464.XU CN211105810U (en) | 2019-10-23 | 2019-10-23 | Full-automatic vertical large-scale metal filing briquetting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115254885A (en) * | 2022-07-26 | 2022-11-01 | 宝裕环境控股有限公司 | Intelligent scrap steel processing method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115254885A (en) * | 2022-07-26 | 2022-11-01 | 宝裕环境控股有限公司 | Intelligent scrap steel processing method |
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