CN211104323U

CN211104323U - A high-efficient truncation machine for producing sponge

Info

Publication number: CN211104323U
Application number: CN201921925810.2U
Authority: CN
Inventors: 胡泽强; 许振宇; 胡长立; 高学兵; 李永兵; 龙海
Original assignee: Suzhou Hengwei Sponge Machinery Co ltd
Current assignee: Suzhou Hengwei Sponge Machinery Co ltd
Priority date: 2019-11-08
Filing date: 2019-11-08
Publication date: 2020-07-28
Anticipated expiration: 2029-11-08

Abstract

The utility model discloses a high-efficient truncation machine for producing sponge relates to truncation machine technical field, aims at solving and makes the lower problem of work efficiency among the prior art. The technical scheme is characterized in that a platform and a transmission mechanism are arranged on a rack, two ends of the rack in the width direction of the rack are connected with a connecting rod together, and one end of the connecting rod is connected with a first driving piece for driving the connecting rod to rotate; the connecting rod is uniformly distributed with a first cutter and a second cutter along the circumferential direction of the connecting rod, the first cutter and the second cutter are both horizontally arranged and are connected with two ends of the connecting rod along the axial direction of the connecting rod, and the distance between the first cutter and the connecting rod is smaller than the distance between the second cutter and the connecting rod; and a second driving piece for driving the connecting rod to move up and down along the vertical direction is arranged on the rack. Through first cutter and second cutter for the sponge homoenergetic is cut into the sponge piece of same thickness when reciprocating motion, thereby can effectively improve work efficiency.

Description

A high-efficient truncation machine for producing sponge

Technical Field

The utility model belongs to the technical field of the truncation machine technique and specifically relates to a high-efficient truncation machine for producing sponge is related to.

Background

The foamed sponge is generally cut into desired thickness according to the use requirement. Currently, sponge is cut into sheets with different thicknesses by a sponge flat cutting machine.

The existing sponge flat cutting machine generally comprises four parts, namely an upright post, a knife rest, a platform and a controller, wherein when the sponge flat cutting machine works, sponge is placed on the platform, the thickness to be cut is set on the controller, the controller controls the knife rest to move downwards to a set position along the upright post according to the set thickness, then the platform drives the sponge to move forwards, a blade which runs at a high speed is horizontally arranged on the knife rest, when the sponge passes through the knife rest, the blade which runs at a high speed and a ball interact with each other to separate the sponge up and down, when the platform moves to a front limit position, the platform can automatically stop and then automatically move backwards, when the platform moves to a rear limit position, the platform stops, then the knife rest moves downwards to the set thickness, then the platform moves forwards, and the sponge is cut into a plurality of sponge sheets with the same thickness by repeated movement.

In production, the existing flat cutting machine platform moves back and forth along the guide rail in parallel, the forward movement process belongs to the work of cutting the sponge body, and the backward movement process belongs to the idle stroke, so that the working efficiency is reduced to a great extent.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a high-efficient truncation machine for producing sponge, it can effectively improve work efficiency.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme: a high-efficiency horizontal cutting machine for producing sponge comprises a rack and a controller, wherein a platform for placing the sponge and a transmission mechanism for driving the platform to move along the length direction of the rack are arranged on the rack, two ends of the rack along the width direction of the rack are connected with a connecting rod together, and one end of the connecting rod is connected with a first driving piece for driving the connecting rod to rotate; the connecting rod is uniformly distributed with a first cutter and a second cutter along the circumferential direction of the connecting rod, the first cutter and the second cutter are both horizontally arranged and are connected with two ends of the connecting rod along the axial direction of the connecting rod, and the distance between the first cutter and the connecting rod is smaller than the distance between the second cutter and the connecting rod; and a second driving piece for driving the connecting rod to move up and down along the vertical direction is arranged on the rack.

Through adopting above-mentioned technical scheme, during the use, place the sponge on the platform, set for the thickness that needs the cutting on the controller, the controller moves down to setting for the position according to the thickness control connecting rod of setting for, then the platform drives the sponge and moves forward, when the sponge moves forward with first cutting tool truncation machine, can separate the sponge from top to bottom, and the staff takes away the sponge that cuts. When the platform drives the sponge rearward movement, rotate the connecting rod through first driving piece for the second cutter contacts with the sponge, thereby separates the sponge from top to bottom. Then can be through second driving piece removal connecting rod, first cutter and second cutter downwards, so repetitive motion can the sponge divide cut into the sponge piece of many the same thickness. The sponge homoenergetic is cut when reciprocating motion to can effectively improve work efficiency.

The utility model discloses further set up to: the second driving piece comprises screw rods arranged at two ends of the frame in the width direction, the screw rods are arranged in the vertical direction, balls are connected to the screw rods, the connecting rod is arranged between the two balls, and a transmission piece used for driving the screw rods to rotate is arranged on the frame.

Through adopting above-mentioned technical scheme, the driving medium drives the lead screw and rotates for the ball rotates, and the connecting rod is located between two balls, makes the connecting rod reciprocate along vertical direction, thereby can be convenient for first cutter and second cutter reciprocate.

The utility model discloses further set up to: two all be provided with driven gear on the lead screw, the driving medium includes servo motor, servo motor's output is connected with the drive shaft, be provided with in the drive shaft with correspond driven gear engaged with driving gear.

Through adopting above-mentioned technical scheme, start servo motor, drive shaft and the epaxial driving gear of drive rotate, and the driving gear all rotates with the driven gear who corresponds to can drive the rotation of lead screw, because servo motor can accurate control pivoted number of turns, and the transmission precision of lead screw is high, thereby can guarantee that the height of the sponge that next crosscut came out is the same with the height of the sponge that last crosscut came out.

The utility model discloses further set up to: all be provided with the slider on the ball, the one end of connecting rod is passed the slider and is connected with first driving piece, the frame all is provided with the backup pad along its width direction's both ends, all be provided with the spout that supplies the slider to stretch into in the backup pad.

Through adopting above-mentioned technical scheme, when the lead screw drove the ball and reciprocated, the slider was appreciated in the spout and is graceful to move, can further increase the connection stability of connecting rod, first cutter and second cutter.

The utility model discloses further set up to: and a limiting block is arranged on the top surface of the rack and can be abutted against the sliding block.

By adopting the technical scheme, when the sliding block moves downwards and abuts against the limiting block, the connecting rod does not move downwards any more, and the first cutter and the second cutter are prevented from being damaged due to the fact that the first cutter and the second cutter are in contact with the platform.

The utility model discloses further set up to: baffle plates are arranged on the platform and at two ends of the sponge along the length direction of the rack.

Through adopting above-mentioned technical scheme, the sponge is placed between two baffles to can strengthen the steadiness of sponge, avoid the sponge to remove and influence the shape of sponge at the in-process of being cut, thereby can reduce the waste of sponge.

The utility model discloses further set up to: the top surface of baffle is provided with the through-hole, be provided with the dead lever in the through-hole, dead lever and through-hole threaded connection, the dead lever passes the one end of through-hole and offsets with the platform.

Through adopting above-mentioned technical scheme, rotate the dead lever, when dead lever and platform contactless, can remove the position of baffle to can place not unidimensional sponge, can further be convenient for increase the steadiness of sponge.

The utility model discloses further set up to: the frame all is provided with the scale along its width direction's both ends, the vertical setting of scale, two all be provided with the deflector on the lateral wall that the slider is back of the body and sets up mutually, the deflector laminates mutually with the scale.

Through adopting above-mentioned technical scheme, the deflector is connected with the slider to make the deflector can reciprocate along with the slider, and the deflector laminates mutually with the scale, thereby can be convenient for measure the height of sponge.

To sum up, the utility model discloses a beneficial technological effect does:

1. through the arrangement of the first cutter, the second cutter and the connecting rod, the working efficiency can be effectively improved;

2. the connecting stability of the connecting rod, the first cutter and the second cutter can be further improved through the arrangement of the screw rod, the ball, the sliding block and the sliding groove;

3. through the arrangement of the limiting blocks, the first cutter and the second cutter can be prevented from being damaged due to the fact that the first cutter and the second cutter are in contact with the platform.

Drawings

FIG. 1 is a schematic overall structure diagram of a high-efficiency flat cutting machine for producing sponge according to an embodiment of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic structural diagram of another high-efficiency flat cutting machine for producing sponge according to an embodiment of the present invention;

FIG. 4 is an enlarged view of portion B of FIG. 3;

FIG. 5 is an enlarged view of portion C of FIG. 3;

fig. 6 is an enlarged view of a portion D in fig. 3.

In the figure, 1, a frame; 11. a platform; 13. a gantry; 14. a transverse plate; 15. a vertical plate; 2. a screw rod; 21. a driven gear; 22. a driving gear; 23. a servo motor; 24. a drive shaft; 25. a ball bearing; 26. a slider; 27. a first motor; 3. a connecting rod; 31. a first cutter; 32. a second cutter; 33. a support plate; 34. a chute; 35. a limiting block; 36. a graduated scale; 37. a guide plate; 4. a baffle plate; 41. a through hole; 42. and (5) fixing the rod.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a high-efficient truncation machine for producing sponge, including frame 1 and controller, be provided with the platform 11 that is used for placing the sponge in frame 1 and be used for driving the drive mechanism that platform 11 removed along frame 1 length direction, be provided with portal frame 13 in frame 1, in this embodiment, portal frame 13 includes diaphragm 14 and is located the riser 15 at diaphragm 14 both ends, and diaphragm 14 is the decurrent U type of opening.

Referring to fig. 3 and 4, the rack 1 is provided with a second driving member, in this embodiment, the second driving member includes screws 2 disposed at two ends of the rack 1 along a width direction thereof, the screws 2 are disposed along a vertical direction, the two screws 2 are both provided with driven gears 21, and the rack 1 is provided with a transmission member, specifically, the transmission member includes a servo motor 23, and a controller is connected to a motor controller of the servo motor 23, the servo motor 23 is mounted on a top surface of one of the risers 15, an output end of the servo motor 23 is connected to a driving shaft 24, and the driving shaft 24 is provided with a driving gear 22 corresponding to the corresponding driven gear 21.

Referring to fig. 1 and 2, the two lead screws 2 are each provided with a ball 25, the ball 25 is each sleeved with a slider 26, the two sliders 26 are connected with the connecting rod 3 therebetween, and one end of the connecting rod 3 penetrates through the corresponding slider 26 to be connected with a first driving member, in this embodiment, the first driving member is a first motor 27, and the controller is connected with a motor controller of the first motor 27. And first cutters 31 and second cutters 32 are uniformly distributed on the connecting rod 3 along the circumferential direction of the connecting rod, the first cutters 31 and the second cutters 32 are horizontally arranged and are connected with the connecting rod 3 along the two axial ends of the connecting rod 3, and the distance between the second cutters 32 and the connecting rod 3 is twice as long as that between the first cutters 32 and the connecting rod 3. During the use, place the sponge on platform 11, set for the thickness that needs the cutting on the controller, the controller is according to the thickness control connecting rod 3 that sets for downwards to setting for the position, then platform 11 drives the sponge and moves forward, and when the sponge moved forward with first cutting tool 31 truncation machine, can separate the sponge from top to bottom, and the staff takes away the sponge that cuts. When the platform 11 drives the sponge to move backward, the connecting rod 3 is rotated by the first driving member, so that the second cutter 32 is in contact with the sponge, thereby separating the sponge up and down. Then the connecting rod 3, the first cutter 31 and the second cutter 32 can be moved downwards through the second driving piece, and the sponge can be cut into a plurality of sponge pieces with the same thickness through the repeated movement.

Referring to fig. 3 and 5, the frame 1 is provided with support plates 33 on both sides in the width direction thereof, the sliding blocks 26 extend in the direction of the support plates 33, and sliding grooves 34 into which the sliding blocks 26 extend are vertically provided on the support plates 33. And the top surface of the frame 1 and two ends of the frame 1 in the width direction are provided with the limiting blocks 35, and the limiting blocks 35 can be abutted against the sliding blocks 26, so that the first cutter 31 (refer to fig. 2) and the second cutter 32 (refer to fig. 2) can be prevented from contacting the platform 11 to damage the first cutter 31 and the second cutter 32. And be provided with scale 36 between backup pad 33 and the riser 15, and the vertical setting of scale 36, two sliders 26 are all provided with deflector 37 on the lateral wall that sets up mutually back to back, and deflector 37 is the right triangle setting, and one of them right-angle side and the scale 36 of deflector 37 are laminated mutually.

Referring to fig. 3 and 5, the two ends of the platform 11, which are located at the length direction of the sponge along the rack 1, are provided with the baffles 4, the baffles 4 are arranged along the width direction of the rack 1, the top surfaces of the baffles 4 and the two ends of the rack 1 along the width direction are provided with through holes 41, fixing rods 42 are arranged in the through holes 41, the fixing rods 42 are in threaded connection with the through holes 41, and one ends of the fixing rods 42, which penetrate through the through holes 41, are abutted to the platform 11. The fixing rod 42 is rotated, and when the fixing rod 42 is not in contact with the platform 11, the position between the baffles 4 can be adjusted. The fixing rod 42 is rotated in the opposite direction, when the fixing rod 42 abuts against the platform 11, the baffle 4 can be firmly fixed, and therefore the sponge can be prevented from moving in the cutting process.

The implementation principle of the embodiment is as follows:

during the use, place the sponge on platform 11, set for the thickness that needs the cutting on the controller, the controller moves down to setting for the position according to the thickness control connecting rod 3 of setting for, then platform 11 drives the sponge and moves forward, and when the sponge contacted with first cutter 31, can separate the sponge from top to bottom, and the staff takes away the sponge that cuts well. When the platform 11 drives the sponge to move backwards, the controller rotates the connecting rod 3 through the first motor 27, so that the second cutter 32 contacts with the sponge, thereby separating the sponge up and down. Then the connecting rod 3, the first cutter 31 and the second cutter 32 can be moved downwards through the screw rod 2 and the sliding block 26, and the sponge can be cut into a plurality of sponge pieces with the same thickness through the repeated movement.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a high-efficient truncation machine for producing sponge, includes frame (1) and controller, be provided with platform (11) that are used for placing the sponge and be used for driving drive mechanism (12) that platform (11) removed along frame (1) length direction on frame (1), its characterized in that: the two ends of the rack (1) in the width direction are connected with a connecting rod (3) together, and one end of the connecting rod (3) is connected with a first driving piece for driving the connecting rod (3) to rotate; a first cutter (31) and a second cutter (32) are distributed on the connecting rod (3) along the circumferential direction of the connecting rod, the first cutter (31) and the second cutter (32) are horizontally arranged and are connected with two ends of the connecting rod (3) along the axial direction of the connecting rod, and the distance between the first cutter (31) and the connecting rod (3) is smaller than the distance between the second cutter (32) and the connecting rod (3); and a second driving piece for driving the connecting rod (3) to move up and down along the vertical direction is arranged on the rack (1).

2. The efficient slitter for producing sponges according to claim 1, wherein: the second driving piece comprises a screw rod (2) arranged at two ends of the frame (1) in the width direction, the screw rod (2) is arranged in the vertical direction, balls (25) are connected to the screw rod (2), the connecting rod (3) is arranged between the two balls (25), and a transmission piece used for driving the screw rod (2) to rotate is arranged on the frame (1).

3. The efficient slitter for producing sponges according to claim 2, wherein: two all be provided with driven gear (21) on lead screw (2), the driving medium includes servo motor (23), the output of servo motor (23) is connected with drive shaft (24), be provided with on drive shaft (24) with corresponding driven gear (21) engaged with driving gear (22).

4. The efficient slitter for producing sponges according to claim 2, wherein: all be provided with slider (26) on ball (25), slider (26) are passed to the one end of connecting rod (3) and are connected with first driving piece, frame (1) all is provided with backup pad (33) along its width direction's both ends, all be provided with spout (34) that supply slider (26) to stretch into on backup pad (33).

5. The efficient truncation machine for producing sponges according to claim 4, wherein: a limiting block (35) is arranged on the top surface of the rack (1), and the limiting block (35) can be abutted against the sliding block (26).

6. The efficient slitter for producing sponges according to claim 1, wherein: baffle plates (4) are arranged on the platform (11) and at two ends of the sponge along the length direction of the rack (1).

7. The efficient slitter for producing sponges according to claim 6, wherein: the top surface of baffle (4) is provided with through-hole (41), be provided with dead lever (42) in through-hole (41), dead lever (42) and through-hole (41) threaded connection, the one end that dead lever (42) passed through-hole (41) offsets with platform (11).

8. The efficient truncation machine for producing sponges according to claim 4, wherein: frame (1) all is provided with scale (36) along its width direction's both ends, the vertical setting of scale (36), two slider (26) are all provided with deflector (37) on the lateral wall that sets up mutually dorsad, deflector (37) laminate mutually with scale (36).