CN211036539U - 1+6 structural steel cord - Google Patents
1+6 structural steel cord Download PDFInfo
- Publication number
- CN211036539U CN211036539U CN201921553237.7U CN201921553237U CN211036539U CN 211036539 U CN211036539 U CN 211036539U CN 201921553237 U CN201921553237 U CN 201921553237U CN 211036539 U CN211036539 U CN 211036539U
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- monofilament
- steel cord
- heart yearn
- root face
- monofilaments
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Abstract
The utility model provides a 1+6 structure steel cord, including a heart yearn monofilament and six root face line monofilaments, the monofilament intensity level of heart yearn is greater than the monofilament intensity level of six root face lines, six root face line monofilaments center on the heart yearn monofilament once is compiled and is twisted into the strand of twisting, six root face line monofilaments center on heart yearn monofilament align to grid, there is the clearance between six root face line monofilaments each other, it forms after passing through stress relief device to twist with the strands the steel cord. The utility model discloses the internal stress is little, and stable in structure, excellent performance can solve the curtain cloth of tire factory production and cut out the hunch limit, guarantee the automatic concatenation of tire factory curtain cloth, improve the lumber recovery of tire factory, reduce tire factory manufacturing cost, and have higher glue permeability, help improving the corrosion resistance ability, the fatigue resistance ability of taking the layer up with a band, and then improve the tire quality.
Description
Technical Field
The utility model relates to a steel cord field especially relates to a 1+6 structure steel cord.
Background
The steel cord has a great number of excellent properties such as high strength, good wear resistance, fast heat dissipation, good elasticity, etc., and is widely used in the production of radial tires, and becomes an important framework material of radial tires. With the rapid development of the automobile industry, the requirements on the product performance of the automobile tire are higher and higher, and as a radial tire framework material, a belt ply is a main stressed component of the radial tire and periodically bears deformation stress such as stretching, bending, shearing and the like. The belt layer plays an important role in safety, comfort, high-speed performance and durability of the tire, and although these properties are related to the belt cut angle, width and arrangement density of the steel cords, they are more closely related to the properties of the steel cords. The steel cord for the belted layer can be helpful to improve the corrosion resistance and fatigue resistance of the belted layer only if the steel cord has higher glue penetration performance, thereby improving the quality of the tire.
The 1+6 structural steel cord structure is relatively simple, is usually used in load radial tire belted layer, 6 monofilaments of facial line once twist around 1 heart yearn monofilament and make the shaping, stable in structure, the performance is good, heart yearn monofilament diameter is 1.04-1.16 times of facial line monofilament diameter, 6 monofilaments of facial line surround 1 monofilament align to grid of heart yearn, there is great clearance between facial line monofilament and the monofilament, the infiltration of the rubber of being convenient for, but this structural steel cord is twisting the in-process, the steel cord internal stress is great, the cord fabric that leads to tire factory to produce cuts out the hunch limit, influence the automatic concatenation of tire factory cord fabric and easily produce the waste material.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a 1+6 structure steel cord, the key feature is that the internal stress is little, can solve the curtain cloth of tire factory production and cut out the hunch limit, guarantees the automatic concatenation of tire factory curtain cloth, improves the lumber recovery of tire factory, reduces tire factory manufacturing cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a 1+6 structure steel cord, includes a heart yearn monofilament and six root line facial filament, the monofilament intensity level of heart yearn is greater than the monofilament intensity level of six root line facial filament, six root line facial filament centers on the heart yearn monofilament once is compiled and is twisted into the strand of twisting, six root line facial filament centers on heart yearn monofilament align to grid, there is the clearance between six root line facial filament each other, it forms after passing through stress relief device to twist with a hank the steel cord.
Preferably, the core filament has a diameter greater than the face filament and a ratio of diameters between 1.04 and 1.16.
Preferably, the steel cord is an open type steel cord, and a part or all of the core wire filaments and the face wire filaments are deformed in a spiral shape or a wave shape by a deformer.
Preferably, the cross section of the steel cord is a regular hexagon.
Compared with the prior art, the beneficial effects of the utility model are that: the steel cord has small internal stress, stable structure and good performance, can solve the problem that the cord fabric produced by a tire factory is cut off the arch edge, ensures the automatic splicing of the cord fabric of the tire factory, improves the yield of the tire factory, reduces the production cost of the tire factory, has higher glue permeation performance, is beneficial to improving the corrosion resistance and fatigue resistance of a belted layer, and further improves the quality of the tire.
Drawings
FIG. 1 is a schematic cross-sectional view of a 1+6 structural steel cord of the present invention;
fig. 2 is a schematic view of the 1+6 structural steel cord of the present invention passing through a stress relieving device.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Please refer to fig. 1 and fig. 2 in combination, wherein 1 is a schematic cross-sectional view of a 1+6 structural steel cord of the present invention; fig. 2 is a schematic view of the 1+6 structural steel cord of the present invention passing through a stress relieving device. The utility model relates to a 1+6 structure steel cord, including a heart yearn monofilament 1 and six root facial line monofilaments 2, the intensity level of heart yearn monofilament 1 is greater than the intensity level of six root facial line monofilaments 2, and six root facial line monofilaments 2 once compile into the strand of twisting 3 around heart yearn monofilament 1, and six root facial line monofilaments 2 center on 1 align to grid of heart yearn monofilament, and there is the clearance between six root facial line monofilaments 2 each other, the infiltration of the rubber of being convenient for. Preferably, the cross section of the steel cord is a regular hexagon. The twisted strands 3 form a steel cord after passing through the stress relief means 4. The steel cord has stable structure, good performance and higher glue permeability.
Because the strength grade of the core wire monofilament 1 is greater than that of the six face wire monofilaments 2, if the strength grade of the core wire monofilament 1 is ST and the strength grade of the six face wire monofilaments 2 is HT, the internal stress of the steel cord is reduced by 0.5-1t/m compared with the internal stress of the steel cord in which the core wire monofilament and the six face wire monofilaments are all in the same strength grade after the six face wire monofilaments 2 are twisted around the core wire monofilament 1 for one time. At this time, the stress of the twisted steel cord is relieved by the stress relieving device 4, and the internal stress of the steel cord is reduced by 0.5-1 t/m. Thereby the utility model discloses a steel cord compares in prior art's steel cord not only stable in structure, the functional, and the internal stress is little moreover, can solve the curtain cloth of tire factory production and cut out the hunch limit, guarantees the automatic concatenation of tire factory curtain cloth, improves the lumber recovery of tire factory, reduces tire factory manufacturing cost.
Preferably, the steel cord is an open type steel cord, and a part or all of the core wire filaments 1 and the face wire filaments 2 are deformed into a spiral shape or a wave shape by a deformer. The open type steel cord has good glue permeation performance, and the deformed monofilament braided and twisted steel cord can still ensure certain openness when being subjected to tension applied from the outside, so that the influence of external force on the permeability of the steel cord is reduced.
Detailed description of an embodiment
0.38+6 × 0.33.33 ST structural steel cord among the prior art, the breaking force standard is greater than or equal to 1870N, a heart yearn monofilament and six root facial line monofilament intensity grade target value all control at 3240Mpa, six root facial line monofilaments around a heart yearn monofilament with 20 mm's lay length once twist system shaping after, the steel cord internal stress is at 2.75t/m, as shown in figure 1, the utility model discloses control a heart yearn monofilament 1's intensity grade target value at 3590Mpa, six root facial line monofilament 2's intensity grade target value all control at 3240 Mpa's intensity grade, six root facial line monofilament 2 around a heart yearn monofilament with 20 mm's lay length once twist system shaping after, steel cord internal stress than a heart yearn monofilament and six root facial line monofilament intensity grade all control at 3240Mpa steel cord internal stress value decline 0.75t/m, as shown in figure 2, the utility model discloses a steel cord after twisting the shaping further eliminates stress through the stress relieving device, can make the steel cord's internal stress value decline 1t/m again.
Can discover through the contrast, the utility model discloses a steel cord reduces 2.0t/m effect compared in prior art's steel cord internal stress, more is applicable to the production of present tire enterprise.
From above, the utility model discloses a 1+6 structure steel cord, steel cord's internal stress is little, stable in structure, functional, and the curtain cloth that can solve tire factory production is cut out and is encircleed the limit, guarantees the automatic concatenation of tire factory curtain cloth, improves the lumber recovery of tire factory, reduces tire factory manufacturing cost, and has higher glue permeability, helps improving the corrosion resistance ability, the fatigue resistance ability of belted layer, and then improves the tire quality.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.
Claims (3)
1. The utility model provides a 1+6 structural steel cord, includes a heart yearn monofilament and six root face line monofilaments, its characterized in that: the strength grade of heart yearn monofilament is greater than the strength grade of six root face silk monofilaments, six root face silk monofilaments surround the heart yearn monofilament once is compiled and is twisted into the strand of twining, six root face silk monofilaments surround heart yearn monofilament align to grid, there is the clearance between six root face silk monofilaments each other, the strand of twining forms behind the stress relief device steel cord.
2. A 1+6 structural steel cord as claimed in claim 1, characterized in that: the steel cord is an open type steel cord, and part or all of the core wire monofilament and the surface wire monofilament are deformed into a spiral shape or a wavy shape through a deformer.
3. A 1+6 structural steel cord as claimed in claim 1, characterized in that: the section of the steel cord is a regular hexagon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921553237.7U CN211036539U (en) | 2019-09-18 | 2019-09-18 | 1+6 structural steel cord |
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CN201921553237.7U CN211036539U (en) | 2019-09-18 | 2019-09-18 | 1+6 structural steel cord |
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CN211036539U true CN211036539U (en) | 2020-07-17 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112647328A (en) * | 2020-12-28 | 2021-04-13 | 江苏兴达钢帘线股份有限公司 | Steel cord and preparation process thereof |
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2019
- 2019-09-18 CN CN201921553237.7U patent/CN211036539U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112647328A (en) * | 2020-12-28 | 2021-04-13 | 江苏兴达钢帘线股份有限公司 | Steel cord and preparation process thereof |
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