CN211007821U - Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure - Google Patents
Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure Download PDFInfo
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- CN211007821U CN211007821U CN201921308524.1U CN201921308524U CN211007821U CN 211007821 U CN211007821 U CN 211007821U CN 201921308524 U CN201921308524 U CN 201921308524U CN 211007821 U CN211007821 U CN 211007821U
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Abstract
The utility model relates to the technical field of steel bar processing, in particular to an arrangement structure of an immersed tube prefabricated automatic steel bar processing production base, which comprises a steel bar processing base and a transverse lane running through the width direction of the steel bar processing base, wherein the transverse lane comprises a first transverse lane for inputting steel bar raw materials and a second transverse lane for outputting formed steel bars, a processing area is arranged between the two lanes, and the processing area is arranged between the two lanes, so that under the condition that the length of the steel bar processing base is more than twice the width of the steel bar processing base, the occupied area of the lane is smaller than that of a middle lane or two side lanes arranged along the length direction of the steel bar processing base, the problems that the occupied area of the middle lane or two side lanes arranged along the length direction of the steel bar processing base is more than twice the width, and the middle lane influences the processing work between two side processes are solved, the land area is saved, and the continuity of all working procedures in the processing area is enhanced.
Description
Technical Field
The utility model relates to a reinforcing bar processing technology field, especially a immersed tube prefabricated automatic reinforcing bar processing production base arrangement structure.
Background
The prefabricated reinforcing bar processing base of current immersed tube generally is rectangle production base, and current lane sets up in the middle of the production line usually, and runs through the long limit of whole rectangle production line, simultaneously because need link up between each process, and the semi-manufactured transportation of reinforcing bar between the different manufacturing procedure in this kind of lane can make things convenient for reinforcing bar processing base, but the shortcoming is very obvious:
firstly, the middle lane arranged along the length direction of the steel bar processing base influences the processing work between the procedures at two sides. And secondly, the processing equipment on the two sides needs to be arranged along the length direction of the steel bar processing base due to the large occupied area of the middle lane, and when the crane hoists the steel bars, the lifting hooks are perpendicular to the steel bars, so that the hoisting difficulty and risk coefficient are increased, and the steel bars can rotate by 90 degrees during hoisting. Thirdly, when the vehicle is driven in a single lane, the vehicle is inconvenient to pass.
Particularly, when the length of the steel bar processing base is more than twice of the width, the occupied area of the middle lane or the two lanes arranged along the length direction of the steel bar processing base is larger, and the specific occupied area is the number of lanes multiplied by the width of a single lane multiplied by the length of the steel bar processing base.
SUMMERY OF THE UTILITY MODEL
The invention of the utility model aims to: the layout structure of the immersed tube prefabrication automatic steel bar processing production base is small in occupied area and aims to solve the problems that when the length of the steel bar processing base in the prior art is larger than twice of the width, the occupied area of a middle lane or two lanes arranged along the length direction of the steel bar processing base is large, and the lanes influence processing work between two side processes.
In order to realize the purpose, the utility model discloses a technical scheme be:
an arrangement structure of an immersed tube prefabrication automatic steel bar processing production base comprises a steel bar processing base and a transverse lane running through the width direction of the steel bar processing base, wherein the transverse lane comprises a first transverse lane used for inputting steel bar raw materials and a second transverse lane used for outputting formed steel bars, and a processing area used for processing the steel bar raw materials into the formed steel bars is arranged between the first transverse lane and the second transverse lane;
the length of the steel bar processing base is more than twice the width of the steel bar processing base.
By arranging a steel bar processing base and a transverse lane penetrating through the width direction of the steel bar processing base, wherein the transverse lane comprises a first transverse lane for inputting steel bar raw materials and a second transverse lane for outputting formed steel bars, a processing area is arranged between the first transverse lane and the second transverse lane, the problem that the lanes influence the processing work between two side procedures is solved by arranging the processing area between the two lanes, because the transverse lane penetrates through the width direction of the steel bar processing base instead of the length direction, under the condition that the length of the steel bar processing base is more than twice the width of the steel bar processing base, the occupied area of the lane is smaller than that of a middle lane or two sides arranged along the length direction of the steel bar processing base, and when the length of the steel bar processing base is more than twice the width, the occupied area of the middle lane or two sides arranged along the length direction of the steel bar processing base is larger, the middle lane influences the processing work between the two side processes, so that the land area is saved, and the continuity of each process in the processing area is enhanced;
the specific floor space size comparison:
the lanes are arranged along the length direction of the steel bar processing base, and the occupied area of the lanes is the number of the lanes multiplied by the width of the lanes multiplied by the length of the steel bar processing base;
the lanes are arranged along the width direction of the steel bar processing base, and the occupied area of the lanes is the number of the lanes multiplied by the width of the lanes multiplied by the length and the width of the steel bar processing base;
therefore, when the length of the steel bar processing base is more than twice the width, the lane of the structure saves the occupied area compared with the traditional single lane and double lanes.
As the utility model discloses an optimal scheme, the steel reinforcement processing still is provided with the track on the basement, the track is used for setting up bridge crane or rail mounted gantry crane, bridge crane or rail mounted gantry crane are used for right reinforcing bar raw materials and shaping reinforcing bar hoist and mount or dismantle.
As the utility model discloses an optimal scheme, the track sets up the both sides of reinforcing bar processing base, the track is on a parallel with the length direction of reinforcing bar processing base.
As the utility model discloses a preferred scheme, processing district includes first processing district, it deposits the district to be provided with the raw materials between first processing district and the first horizontal lane.
As the utility model discloses a preferred scheme, the processing district includes the second processing district, it deposits the district to be provided with the semi-manufactured goods between second processing district and the horizontal lane of second.
As the utility model discloses an optimal scheme, first processing district is including saw cutting mantle fiber automatic production line and horizontal crooked production line, saw cutting mantle fiber automatic production line's delivery outlet is connected with the input port of horizontal crooked production line.
As the utility model discloses a preferred scheme, the second processing district is including shearing production line and vertical bending line, the delivery outlet of shearing production line is connected with the input port of vertical bending line.
As the utility model discloses a preferred scheme is provided with the temporary district of depositing of semi-manufactured goods between first processing district and the second processing district.
As the preferred scheme of the utility model, be provided with sporadic processing district between first processing district and the second processing district.
As the utility model discloses an optimal scheme, still be provided with on the steel reinforcement processing base and can with the reinforcing bar raw materials is followed the steel reinforcement processing base is transferred outward first horizontal lane or can with the shaping reinforcing bar is followed the horizontal lane of second is transferred to the steel reinforcement processing base is outer flatbed.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
by arranging a steel bar processing base and a transverse lane penetrating through the width direction of the steel bar processing base, wherein the transverse lane comprises a first transverse lane for inputting steel bar raw materials and a second transverse lane for outputting formed steel bars, a processing area is arranged between the first transverse lane and the second transverse lane, the problem that the lanes influence the processing work between two side procedures is solved by arranging the processing area between the two lanes, because the transverse lane penetrates through the width direction of the steel bar processing base instead of the length direction, under the condition that the length of the steel bar processing base is more than twice the width of the steel bar processing base, the occupied area of the lane is smaller than that of a middle lane or two sides arranged along the length direction of the steel bar processing base, and when the length of the steel bar processing base is more than twice the width, the occupied area of the middle lane or two sides arranged along the length direction of the steel bar processing base is larger, and the middle lane influences the processing work between the procedures at two sides, thereby saving the occupied area and enhancing the continuity of the procedures in the processing area.
Drawings
FIG. 1 is a schematic view of an arrangement structure of an automatic steel bar processing and production base for immersed tube prefabrication;
FIG. 2 is a schematic view of the structure of the processing zone;
FIG. 3 is a schematic view of the structure of the first processing zone;
FIG. 4 is a schematic view of the structure of the second processing zone;
fig. 5 is a partially enlarged view of the area a in fig. 1;
fig. 6 is a partially enlarged view of a region B in fig. 1.
The labels in the figure are: 1-a steel bar processing base, 101-an anti-collision belt, 102-a movable trolley;
201-a first lateral lane, 202-a second lateral lane;
3-processing area, 301-first processing area, 3011-sawing threading automatic production line, 3012-horizontal bending production line, 302-second processing area, 3021-shearing production line, 3022-vertical bending line;
4-rail area, 401-bridge crane;
5-a raw material storage area, 501-a reinforcing steel bar raw material;
6-a semi-finished product storage area, 601-a formed reinforcing steel bar;
7-a sporadic processing area and 8-a temporary storage area for semi-finished products.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
As shown in fig. 1, fig. 1 is a schematic view of an arrangement structure of an immersed tube prefabrication automatic rebar machining and production base, the arrangement structure of the immersed tube prefabrication automatic rebar machining and production base comprises a rebar machining base 1 and a transverse lane 2 running through the width direction of the rebar machining base 1, the transverse lane 2 comprises a first transverse lane 201 for inputting rebar raw materials 501 and a second transverse lane 202 for outputting formed rebars 601, and a machining area 3 for machining the rebar raw materials 501 into the formed rebars 601 is arranged between the first transverse lane 201 and the second transverse lane 202;
the length of the steel bar processing base 1 is more than twice the width of the steel bar processing base 1.
A raw material storage area 5 is arranged between the processing area 3 and the first transverse lane 201, a semi-finished product storage area 6 is arranged between the processing area 3 and the second transverse lane 202, the raw material storage area 5 is specifically arranged between the first processing area 301 in fig. 2 and the first transverse lane 201 in fig. 1, and the semi-finished product storage area 6 is specifically arranged between the second processing area 302 in fig. 3 and the second transverse lane 202 in fig. 1.
The steel bar processing base 1 is further provided with rails, rail traveling areas 4 are corresponding to the rails, the rails are arranged on two sides of the steel bar processing base 1, and the rails are parallel to the length direction of the steel bar processing base 1.
In this embodiment, the length of the reinforcement processing base 1 is 84m, the width thereof is 36m, and the floor area of the longitudinal lane and the floor area of the transverse lane 2 are compared:
the lanes are arranged along the length direction of the steel bar processing base 1, and the occupied area of the lanes is the number of the lanes multiplied by the width of the lanes multiplied by the length of the steel bar processing base 1;
the lanes are arranged along the width direction of the steel bar processing base 1, and the occupied area of the lanes is the number of the lanes multiplied by the width of the lanes multiplied by the length and the width of the steel bar processing base 1;
therefore, when the length of the steel bar processing base is more than twice of the width, the lane of the structure saves the occupied area compared with the traditional single lane and double lanes, and the processing area 3 is concentrated in the middle part, so that the transmission of the processing pieces in each process is facilitated; the bar processing base 1 in the figure has a length of 84m and a width of 36 m.
As shown in fig. 2, fig. 2 is a schematic structural diagram of the processing area 3, the processing area 3 includes a first processing area 301 and a second processing area 302, two semi-finished product temporary storage areas 8 are disposed between the first processing area 301 and the second processing area 302, and the two semi-finished product temporary storage areas correspondingly store the formed reinforcing steel bars 601 produced by the first processing area 301 or the second processing area 302;
a sporadic processing area 7 is arranged between the first processing area 301 and the second processing area 302, and the sporadic processing area 7 is used for processing the reinforcing steel bars which do not have batch processing requirements, such as the reinforcing steel bars with the length or the bending degree which can not be realized by the equipment in the processing area 3;
the semi-finished product temporary storage area 8 is used for storing the processed formed reinforcing bars 601, and the formed reinforcing bars are transported to the semi-finished product storage area 6 in fig. 1 by the bridge crane 401 after being transported in batches.
As shown in fig. 3, fig. 3 is a schematic structural diagram of the first processing area 301, where the first processing area 301 includes a sawing threading automatic production line 3011 and a horizontal bending production line 3012, and an output port of the sawing threading automatic production line 3011 is connected to an input port of the horizontal bending production line 3012.
The steel bar raw material 501 can directly enter a collecting tank in the sawing and threading automatic production line 3011 after sawing, threading and polishing without lifting in the middle of each process, and the first processing can be used for processing bent and non-bent formed steel bars 601, wherein the sawing and threading automatic production line 3011 is in Kaibo GSX500A type, the horizontal bending production line 3012 is in Kaibo GWX40 type, and the sleeving and bending connection system is in Kaibo L JJ120A type.
As shown in fig. 4, fig. 4 is a schematic structural diagram of the second processing area 302, the second processing area 302 includes a shearing line 3021 and a vertical bending line 3022, an output port of the shearing line 3021 is connected to an input port of the vertical bending line 3022, wherein the second processing composed of the shearing line 3021 and the vertical bending line 3022 is used for realizing the shearing and bending integration of the reinforcing steel bar material 501, the intermediate process of each process does not need to be handled, and the reinforcing steel bar material 501 can be connected by a shearing vertical bending connection system, and at the same time, the reinforcing steel bar material 501 can directly enter a collecting tank in the shearing line 3021 after being sheared as required, and the second processing can process a formed reinforcing steel bar 601 with bending and without bending, wherein the shearing line 3021 is in the model of kaggqx 120, the vertical bending line 3022 is in the model of kabo GWX L2-32, and the shearing vertical bending connection system is in the model of kabo L JJ 120.
The first process in the first processing zone 301 and the second process in the second processing zone 302 are separate processing systems that meet different processing requirements.
As shown in fig. 5, fig. 5 is a partial enlarged view of the area a in fig. 1, a rail is further disposed on the rebar machining base 1, the rail corresponds to the rail running area 4, which is shown as a first end of the rail running area 4, the rail is used for disposing a bridge crane 401 or a rail gantry crane, the bridge crane 401 or the rail gantry crane is used for hoisting the steel bar raw material 501 loaded with the flat car of the first transverse lane 201 to the raw material storage area 5, hoisting the formed steel bar 601 from the semi-finished product storage area 6 to the mobile trolley 102 or the flat car, and hoisting the formed steel bar 601 from the semi-finished product temporary storage area 8 to the semi-finished product storage area 6, and the rail is disposed on both sides of the rebar machining base 1 and parallel to the length direction of the rebar machining base 1.
The trolley 102 or flat car can transfer the formed rebar 601 from the second transverse lane 202 to the outside of the rebar machining site 1
Wherein, the outside of the rail zone 4 is provided with an anti-collision belt 101, and the anti-collision belt 101 is a green anti-collision belt 101.
As shown in fig. 6, fig. 6 is a partial enlarged view of the area B in fig. 1, a track is further disposed on the rebar machining base 1, the track corresponds to the track area 4, which is shown as the second end of the track area 4, the track is used for disposing a bridge crane 401 or a rail gantry crane, the bridge crane 401 or the rail gantry crane is used for hoisting the formed rebar 601 onto the traveling trolley 102, and the traveling trolley 102 passes through the second transverse lane 202.
The rail type portal crane can run along the rail, can meet the vertical and horizontal hoisting of the portal crane, and can also meet the longitudinal hoisting.
The semi-finished product storage area 6 for storing the formed steel bars 601 refers to that the steel bars are not bound into a steel bar cage or other structures, so that the formed steel bars 601 are semi-finished products, and the binding and connection of the steel bars can be arranged in the area inside the steel bar processing base 1 or outside the processing base and are independently bound and connected.
In addition, a flat car is arranged on the steel bar processing base 1 and is used for transferring the raw steel bars 501 from the outside of the steel bar processing base 1 to the first transverse lane 201 or transferring the formed steel bars 601 from the second transverse lane 202 to the outside of the steel bar processing base 1; the flat car can run straight in the lane direction on the first lateral lane 201 or the second lateral lane 202, and the traveling vehicle 102 can run straight in the vertical direction of the second lateral lane 202.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The layout structure of the immersed tube prefabrication automatic steel bar processing and producing base is characterized by comprising a steel bar processing base (1) and a transverse lane (2) penetrating through the width direction of the steel bar processing base (1), wherein the transverse lane (2) comprises a first transverse lane (201) used for inputting steel bar raw materials (501) and a second transverse lane (202) used for outputting formed steel bars (601), and a processing area (3) used for processing the steel bar raw materials (501) into the formed steel bars (601) is arranged between the first transverse lane (201) and the second transverse lane (202);
the length of the steel bar processing base (1) is more than twice the width of the steel bar processing base (1).
2. The arrangement structure of the immersed tube prefabrication automatic steel bar processing and production base is characterized in that rails are further arranged on the steel bar processing base (1), a bridge crane (401) or a rail-mounted gantry crane is arranged on the rails, and the bridge crane (401) or the rail-mounted gantry crane is used for hoisting or disassembling the steel bar raw materials (501) and the formed steel bars (601).
3. The arrangement structure of the immersed tube prefabrication automatic steel bar processing and production base according to claim 2, wherein the rails are arranged on two sides of the steel bar processing base (1), and the rails are parallel to the length direction of the steel bar processing base (1).
4. An arrangement structure of an automatic steel bar processing and production base for immersed tube prefabrication according to claim 3, characterized in that the processing area (3) comprises a first processing area (301), and a raw material storage area (5) is arranged between the first processing area (301) and the first transverse lane (201).
5. Arrangement of immersed tube prefabrication automation steel bar processing production base according to claim 4, characterized in that the processing area (3) comprises a second processing area (302), and a semi-finished product storage area (6) is arranged between the second processing area (302) and the second transverse lane (202).
6. An arrangement structure of an automatic steel bar processing and production base for immersed tube prefabrication according to claim 5, wherein the first processing area (301) comprises a sawing threading automatic production line (3011) and a horizontal bending production line (3012), and an output port of the sawing threading automatic production line (3011) is connected with an input port of the horizontal bending production line (3012).
7. An arrangement of immersed tube prefabrication automatic steel bar processing and production base as claimed in claim 6, wherein the second processing area (302) comprises a shearing line (3021) and a vertical bending line (3022), and the output port of the shearing line (3021) is connected with the input port of the vertical bending line (3022).
8. An arrangement structure of an automatic steel bar processing and producing base for immersed tube prefabrication according to claim 7, characterized in that a semi-finished product temporary storage area (8) is arranged between the first processing area (301) and the second processing area (302).
9. An arrangement structure of an automatic steel bar processing and producing base for immersed tube prefabrication according to claim 8, characterized in that a sporadic processing area (7) is arranged between the first processing area (301) and the second processing area (302).
10. The arrangement structure of immersed tube prefabrication automation steel bar processing and production base according to claim 9, characterized in that the steel bar processing base (1) is further provided with a flat car capable of transferring the steel bar raw material (501) from the outside of the steel bar processing base (1) to the first transverse lane (201) or transferring the formed steel bar (601) from the second transverse lane (202) to the outside of the steel bar processing base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921308524.1U CN211007821U (en) | 2019-08-13 | 2019-08-13 | Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921308524.1U CN211007821U (en) | 2019-08-13 | 2019-08-13 | Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure |
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| Publication Number | Publication Date |
|---|---|
| CN211007821U true CN211007821U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921308524.1U Active CN211007821U (en) | 2019-08-13 | 2019-08-13 | Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure |
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| CN (1) | CN211007821U (en) |
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- 2019-08-13 CN CN201921308524.1U patent/CN211007821U/en active Active
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