CN211002997U - Material box type single-upright-column stacker - Google Patents
Material box type single-upright-column stacker Download PDFInfo
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- CN211002997U CN211002997U CN201921415215.4U CN201921415215U CN211002997U CN 211002997 U CN211002997 U CN 211002997U CN 201921415215 U CN201921415215 U CN 201921415215U CN 211002997 U CN211002997 U CN 211002997U
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- upright post
- wheel assembly
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Abstract
The utility model discloses a magazine formula single-upright stacker, include: a ground rail and a top rail, wherein the ground rail is movably provided with a chassis, the chassis is provided with a walking mechanism and an upright post, the walking mechanism is used for controlling the chassis to move on the ground rail, the walking mechanism comprises a walking positioning device, the top end of the upright post is fixedly provided with an upper cross beam, the upper cross beam is movably arranged on the top rail, the upright post is movably provided with a lifting mechanism, the lifting mechanism is provided with a lifting positioning device and a loading rack, the loading rack is provided with a fork, and the loading rack is provided with a photoelectric detection device, the lifting of the goods carrying rack is realized through the single upright post, the lifting of the goods carrying rack is assisted through the fixed pulley and the movable pulley, the positioning of any position is realized by arranging the positioning device and high-precision closed-loop control, the weight of the materials on the fork and the placing style of the materials are effectively obtained by arranging the photoelectric detection device, the purpose of simplifying the structure of the stacker, saving space and cost and improving the working precision and the working efficiency of the stacker is achieved.
Description
Technical Field
The utility model relates to an automatic three-dimensional storage logistics technical field, concretely relates to magazine formula single-upright-column stacker.
Background
The stacker is very important logistics carrying equipment in a stereoscopic warehouse, and is mainly used for running along a fixed track in a roadway of a high-rise goods shelf warehouse and taking out goods positioned on a platform of a specified roadway port and storing the goods into a specified goods shelf lattice; or conversely, the goods in the specified goods shelf grids are taken out and conveyed to the platform of the specified road junction, and the corresponding warehouse entry and exit operation is finished.
The stacker mainly comprises three directions of movement which are respectively defined as X-axis movement, Y-axis movement and Z-axis movement, and three driving mechanisms are respectively used for completing corresponding warehouse entry and exit operations. The x-axis movement realizes the walking function, so that the stacker reaches the position of the specified number of rows of goods shelves in a certain roadway; the Y-axis movement realizes the lifting function, so that the stacker reaches the position of the number of layers of the specified goods shelf of a certain roadway; the Z-axis movement realizes the telescopic function of the fork, so that the stacker can take the goods at the designated position out or put the goods into the designated position.
The stacker structure is generally divided into a single-upright post and a double-upright post, and the single-upright post stacker means that a rack structure consists of 1 upright post, a lower cross beam, an upper cross beam and a cargo carrying platform. The double-upright stacker is characterized in that a rack structure consists of 2 uprights, a lower cross beam, an upper cross beam and a cargo carrying platform.
In the prior art, a bin type stacker is generally a double-column stacker, and can only realize warehousing or ex-warehouse operation of a single bin at a time, and the average composite operation is 70 bins/hour. The double-upright-column stacker of the material box type has the advantages that the whole mechanical structure of the stacker is too overstaffed, the materials are wasted, the weight is heavier, and meanwhile, the motor is larger in type selection, larger in energy consumption and low in efficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a magazine type single-upright-column stacker to reach and simplify the stacker structure, practice thrift space and cost, improve the work precision of stacker and work efficiency's purpose.
In order to achieve the above purpose, the technical scheme of the utility model is as follows: a bin type single upright stacker, said stacker comprising: the ground rail is movably provided with a chassis, the chassis is provided with a travelling mechanism and an upright post, the travelling mechanism is used for controlling the chassis to move on the ground rail, the travelling mechanism comprises a travelling positioning device, the top end of the upright post is fixedly provided with an upper cross beam, the upper cross beam is movably arranged on the overhead rail, the upright post is movably provided with a lifting mechanism, the lifting mechanism is provided with a lifting positioning device and a goods carrying rack, the goods carrying rack is provided with a telescopic fork, the telescopic direction of the fork is perpendicular to the space of the upright post, the goods carrying rack is provided with a photoelectric detection device for sensing the quantity and the placing style of materials, the chassis is also provided with a control cabinet and a ladder stand, the control cabinet is used for controlling the travelling mechanism, the lifting mechanism and the fork and is also used for receiving and processing data fed back by the travelling positioning device, the lifting positioning device and the photoelectric detection device, the control cabinet is connected with an external power supply through a sliding contact line.
Compared with the prior art, the lifting of the goods carrying rack is realized through the single stand column, the lifting of the goods carrying rack is assisted through the fixed pulley and the movable pulley, the stacker structure is simplified through the arrangement of the walking positioning device, the lifting positioning device and the photoelectric detection device, the space and the cost are saved, and the working precision and the working efficiency of the stacker are improved.
Preferably, the traveling mechanism further includes: the walking motor is used for controlling the driving wheel assembly to work according to a control instruction sent by the control cabinet, the driving wheel assembly is used for providing walking power for the chassis, the driven wheel assembly is used for assisting the chassis to walk on the ground rail, the ground rail guiding wheel assembly is used for guiding the chassis to walk on the ground rail, the ground rail guiding wheel assembly is clamped in a rail groove of the ground rail, and the guiding wheels rotate in the rail groove, so that the moving stability of the chassis is improved.
Preferably, the travelling mechanism further comprises an anti-tipping device, the top end of the anti-tipping device is arranged on the chassis, and the bottom end of the anti-tipping device is clamped on two sides of the ground rail.
Preferably, the crossbeam is provided with a fixed pulley assembly and a head rail guide wheel assembly, the fixed pulley assembly is used for assisting the goods carrying rack to lift, and the head rail guide wheel assembly is used for guiding the crossbeam to walk on the head rail.
Preferably, the lifting mechanism further includes: the lifting mechanism comprises a lifting motor, a lifting winding drum and an upright post guide wheel assembly, wherein the lifting motor is used for controlling the working of the lifting winding drum according to a control instruction sent by a control cabinet, the lifting winding drum is used for controlling the lifting of a cargo carrying rack, the upright post guide wheel assembly is used for guiding the cargo carrying rack to lift on an upright post, the upright post guide wheel assembly is clamped in a track groove of the upright post, and the guide wheel rotates in the track groove, so that the lifting stability of the lifting mechanism is improved.
Preferably, the lifting mechanism further comprises a movable pulley assembly, the movable pulley assembly is used for being matched with the fixed pulley assembly to assist the goods carrying rack to lift, and the fixed pulley and the movable pulley assist the goods carrying rack to lift, so that the lifting stability of the goods carrying rack is improved.
Preferably, a telescopic motor is arranged in the goods carrying rack and used for controlling the fork to stretch.
Preferably, an encoder is integrated in the control cabinet and used for encoding position data fed back by the walking positioning device and the lifting positioning device, the positioning device is arranged, and positioning of any position is achieved through high-precision closed-loop control.
The utility model has the advantages of as follows:
(1) the utility model discloses a single-column realizes the lift of year goods shelves, goes up and down through the supplementary year goods shelves of fixed pulley and movable pulley, simplifies the stacker structure, practices thrift space and cost, has improved the stability of elevating system whole operation.
(2) The utility model discloses a set up walking positioner, can acquire stacker in the epaxial position of X in real time, through setting up lift positioner, can acquire the high position of load carrier in real time, through setting up photoelectric detection device, can effectually acquire the weight of material and the pattern of putting of material on the fork, improve the work precision and the work efficiency of stacker.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic view of a material box type single-upright stacker disclosed in the embodiment of the present invention;
fig. 2 is a schematic front view of a chassis structure disclosed in an embodiment of the present invention;
fig. 3 is a schematic side view of a chassis structure disclosed in an embodiment of the present invention;
fig. 4 is a schematic view of a column structure disclosed in the embodiment of the present invention;
fig. 5 is a schematic view of an upper cross beam mounting structure disclosed in an embodiment of the present invention;
fig. 6 is a schematic structural view of a lifting mechanism and a loading frame disclosed in the embodiment of the present invention;
the corresponding part names indicated by the numbers and letters in the drawings:
1. a ground rail; 2. a trolley line; 3. a chassis; 4. a column; 5. an upper cross beam; 6. a sky rail; 7. a load carrier; 8. a control cabinet; 9. climbing a ladder; 11. a traveling motor; 12. a drive wheel assembly; 13. a driven wheel assembly; 14. an anti-toppling device; 15. a ground rail guide wheel assembly; 16. a walking positioning device; 21. a lifting motor; 22. a lifting drum; 31. a fixed pulley assembly; 32. a head rail guide wheel assembly; 41. a lifting positioning device; 42. a movable pulley assembly; 43. a column guide wheel assembly; 44. a pallet fork; 45. a photoelectric detection device.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The utility model provides a material box formula single-upright stacker, its theory of operation is through the lift that single-upright realized the carrier, through the supplementary carrier lift of fixed pulley and movable pulley, through setting up positioner and high accuracy closed-loop control, realize the location of optional position, through setting up photoelectric detection device, the effectual weight of acquireing the fork on the material and the pattern of putting of material to reach and simplify the stacker structure, practice thrift space and cost, improve the work precision of stacker and work efficiency's purpose.
The present invention will be described in further detail with reference to examples and embodiments.
As shown in fig. 1-6, a bin type single upright 4 stacker, comprising: the ground rail 1 and the sky rail 6, the ground rail 1 is movably provided with a chassis 3, the chassis 3 is provided with a travelling mechanism and an upright post 4, the travelling mechanism is used for controlling the chassis 3 to move on the ground rail 1, the travelling mechanism comprises a travelling positioning device 16, the top end of the upright post 4 is fixedly provided with an upper beam 5, the upper beam 5 is movably arranged on the sky rail 6, the upright post 4 is movably provided with a lifting mechanism, the lifting mechanism is provided with a lifting positioning device 41 and a goods carrying rack 7, the goods carrying rack 7 is provided with a telescopic fork 44, the telescopic direction of the fork 44 is perpendicular to the space of the upright post 4, the goods carrying rack 7 is provided with a photoelectric detection device 45 for sensing the quantity and the placing style of materials, the chassis 3 is also provided with a control cabinet 8 and a ladder stand ladder 9, the control cabinet 8 is used for controlling the travelling mechanism, the lifting mechanism and the fork 44, and the control cabinet 8 is connected with an external power supply through the sliding contact line 2.
Compared with the prior art, the lifting of the loading frame 7 is realized through the single stand column 4, the loading frame 7 is assisted to lift through the fixed pulley and the movable pulley, the stacker structure is simplified through the arrangement of the walking positioning device 16, the lifting positioning device 41 and the photoelectric detection device 45, the space and the cost are saved, and the working precision and the working efficiency of the stacker are improved.
Wherein, running gear still includes: the walking motor 11 is used for controlling the driving wheel assembly 12 to work according to a control instruction sent by the control cabinet 8, the driving wheel assembly 12 is used for providing walking power for the chassis 3, the driven wheel assembly 13 is used for assisting the chassis 3 to walk on the ground rail 1, the ground rail guiding wheel assembly 15 is used for guiding the chassis 3 to walk on the ground rail 1, the ground rail guiding wheel assembly 15 is clamped in a rail groove of the ground rail 1, and the guiding wheels rotate in the rail groove, so that the moving stability of the chassis 3 is improved.
The travelling mechanism further comprises an anti-toppling device 14, the top end of the anti-toppling device 14 is arranged on the chassis 3, and the bottom end of the anti-toppling device 14 is clamped on two sides of the ground rail 1.
The crossbeam is provided with a fixed pulley assembly 31 and a head rail guide wheel assembly 32, the fixed pulley assembly 31 is used for assisting the goods carrying rack 7 to lift, and the head rail guide wheel assembly 32 is used for guiding the crossbeam to walk on the head rail 6.
Wherein, elevating system still includes: the lifting mechanism comprises a lifting motor 21, a lifting winding drum 22 and an upright post guide wheel assembly 43, wherein the lifting motor 21 is used for controlling the lifting winding drum 22 to work according to a control instruction sent by a control cabinet 8, the lifting winding drum 22 is used for controlling the loading frame 7 to lift, the upright post guide wheel assembly 43 is used for guiding the loading frame 7 to lift on the upright post 4, the upright post guide wheel assembly 43 is clamped in a rail groove of the upright post 4, and a guide wheel rotates in the rail groove, so that the lifting stability of the lifting mechanism is improved.
The lifting mechanism further comprises a movable pulley assembly 42, the movable pulley assembly 42 is used for being matched with the fixed pulley assembly 31, the auxiliary load carrier 7 is lifted, the fixed pulley and the movable pulley assist the load carrier 7 to lift, and the lifting stability of the load carrier 7 is improved.
Wherein, be provided with flexible motor in the year goods shelves 7, flexible motor is used for controlling fork 44 to stretch out and draw back.
An encoder is integrated in the control cabinet 8 and used for encoding position data fed back by the walking positioning device 16 and the lifting positioning device 41, the positioning device is arranged, and positioning of any position is achieved through high-precision closed-loop control.
On the X axis, the control cabinet 8 controls the running motor 11 to work, the running motor 11 controls the driving wheel assembly 12 to enable the stacker to move on the ground rail 1, on the Y axis, the control cabinet 8 controls the lifting motor 21 to work, the lifting motor 21 controls the lifting drum 22 to enable the goods carrying rack 7 to lift on the upright post 4, on the Z axis, the control cabinet 8 controls the telescopic motor to work, and the telescopic motor controls the goods fork 44 to enable the goods fork 44 to stretch on the goods carrying rack 7. The walking positioning device 16 can synchronously feed back the walking coordinate position of the stacker, the positioning at any position is realized through high-precision closed-loop control, the lifting positioning device 41 can synchronously feed back the lifting coordinate position of the goods carrying table, the positioning at any position is realized through high-precision closed-loop control, the placement pattern and the number of the bins on the intelligent sensing goods carrying table can be realized by the photoelectric detection system, the data are fed back to the control cabinet 8, the control cabinet 8 processes the data, and the stacker is controlled to place materials.
The control cabinet 8 can be a control system integrated with a single chip microcomputer or an industrial control computer.
The utility model discloses an overcome the not enough of conventional art, provide a high-efficient material box formula single-upright stacker, its control logic is simple, mechanical structure is reliable and stable, and 4 casees can be realized in the warehouse simultaneously or the operation of leaving warehouse in the single operation, and average compound operation reaches 3(0(0 case/hour, satisfy the demand of various complicated application scenes to the flow.
The utility model discloses an overcome the not enough of conventional art, provide a high-efficient material box formula single-upright-column stacker, its intelligent degree is also higher than traditional stacker. 4 cases or 3 cases or 2 cases or 1 case warehouse entry or the operation of leaving warehouse simultaneously can be realized to single operation, can intelligent discernment carry on the goods platform that single fork was got 4 cases or 3 cases or 2 cases or 1 case to the putting pattern of workbin is discerned in an intelligent way.
What has been described above is only the preferred embodiment of the present invention discloses a material box type single-upright stacker, it should be noted that, for those skilled in the art, without departing from the inventive concept, several changes and improvements can be made, and these all belong to the protection scope of the present invention.
Claims (8)
1. A magazine-type single-upright stacker, comprising: the ground rail is movably provided with a chassis, the chassis is provided with a travelling mechanism and an upright post, the travelling mechanism is used for controlling the chassis to move on the ground rail, the travelling mechanism comprises a travelling positioning device, the top end of the upright post is fixedly provided with an upper cross beam, the upper cross beam is movably arranged on the overhead rail, the upright post is movably provided with a lifting mechanism, the lifting mechanism is provided with a lifting positioning device and a goods carrying rack, the goods carrying rack is provided with a telescopic fork, the telescopic direction of the fork is perpendicular to the space of the upright post, the goods carrying rack is provided with a photoelectric detection device for sensing the quantity and the placing style of materials, the chassis is also provided with a control cabinet and a ladder stand, the control cabinet is used for controlling the travelling mechanism, the lifting mechanism and the fork and is also used for receiving and processing data fed back by the travelling positioning device, the lifting positioning device and the photoelectric detection device, the control cabinet is connected with an external power supply through a sliding contact line.
2. The bin-type single-column stacker according to claim 1 wherein said traveling mechanism further comprises: the walking motor is used for controlling the driving wheel assembly to work according to a control instruction sent by the control cabinet, the driving wheel assembly is used for providing walking power for the chassis, the driven wheel assembly is used for assisting the chassis to walk on the ground rail, and the ground rail guide wheel assembly is used for guiding the chassis to walk on the ground rail.
3. The bin type single-column stacker according to claim 2 wherein the travelling mechanism further comprises an anti-toppling device, the top end of the anti-toppling device is arranged on the chassis, and the bottom end of the anti-toppling device is clamped on two sides of the ground rail.
4. The work bin type single-column stacker according to claim 1, wherein the cross beam is provided with a fixed pulley assembly and a head rail guide wheel assembly, the fixed pulley assembly is used for assisting the goods carrying rack to lift, and the head rail guide wheel assembly is used for guiding the cross beam to walk on the head rail.
5. The bin-type single-column stacker according to claim 1 wherein said lifting mechanism further comprises: the lifting mechanism comprises a lifting motor, a lifting winding drum and an upright post guide wheel assembly, wherein the lifting motor is used for controlling the lifting winding drum to work according to a control instruction sent by a control cabinet, the lifting winding drum is used for controlling the goods carrying rack to lift, and the upright post guide wheel assembly is used for guiding the goods carrying rack to lift on an upright post.
6. The bin type single-column stacker according to claim 4 wherein said lifting mechanism further comprises a movable pulley assembly, said movable pulley assembly being adapted to cooperate with a fixed pulley assembly to assist in lifting the load carrying rack.
7. The bin type single-column stacker according to claim 1, wherein a telescopic motor is arranged in the load carrying rack, and the telescopic motor is used for controlling the fork to be telescopic.
8. The bin type single-column stacker according to claim 1, wherein an encoder is integrated in the control cabinet, and the encoder is used for encoding position data fed back by the walking positioning device and the lifting positioning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921415215.4U CN211002997U (en) | 2019-08-28 | 2019-08-28 | Material box type single-upright-column stacker |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921415215.4U CN211002997U (en) | 2019-08-28 | 2019-08-28 | Material box type single-upright-column stacker |
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| CN211002997U true CN211002997U (en) | 2020-07-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110510312A (en) * | 2019-08-28 | 2019-11-29 | 昆山同日工业自动化有限公司 | Hopper formula list column piler |
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2019
- 2019-08-28 CN CN201921415215.4U patent/CN211002997U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110510312A (en) * | 2019-08-28 | 2019-11-29 | 昆山同日工业自动化有限公司 | Hopper formula list column piler |
| CN110510312B (en) * | 2019-08-28 | 2024-03-19 | 昆山同日工业自动化有限公司 | Material box type single-upright column stacker |
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