CN210995033U - Earphone production packaging platform - Google Patents
Earphone production packaging platform Download PDFInfo
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- CN210995033U CN210995033U CN201921581091.7U CN201921581091U CN210995033U CN 210995033 U CN210995033 U CN 210995033U CN 201921581091 U CN201921581091 U CN 201921581091U CN 210995033 U CN210995033 U CN 210995033U
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Abstract
The utility model provides an earphone production packaging platform, which comprises an operation platform, wherein a first moving mechanism is arranged on the operation platform, a jig platform is arranged on the first moving mechanism, a second moving mechanism is arranged above the moving track of the first moving mechanism, and at least one spot gluing mechanism is arranged on the second moving mechanism; a curing device is also arranged on the operation platform and positioned on the moving track of the first moving mechanism; transparent jigs are placed on the jig platform. Compared with the prior art, the glue injection and curing integrated operation is realized, the space of equipment is saved, the manual operation can be reduced, and the productivity is improved.
Description
Technical Field
The utility model relates to an earphone, in particular to earphone production encapsulation platform.
Background
At present, in a traditional earphone production line, components such as a PCBA (printed circuit board assembly), a sound production unit, an electric core, a lead, a microphone and an indicator light are assembled in a product shell produced by a die in an assembly process, and a finished product is finally finished by gluing or fixing a corresponding device through a lock screw in the assembly process. Traditional production line, because each accessory all assembles on the assembly line after independently producing, the manual work that needs is more, leads to the productivity too low, and manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an earphone production encapsulation platform, the technical problem that solve realize injecting glue, solidification integration operation, save space, can reduce manual operation moreover, improve the productivity.
In order to solve the above problem, the utility model discloses a following technical scheme realizes: an earphone production packaging platform comprises an operation platform, wherein at least one first moving mechanism is arranged on the operation platform, a jig platform is arranged on the first moving mechanism to move the jig platform from one end of the operation platform to the other end of the operation platform, a second moving mechanism is arranged above the moving track of the first moving mechanism, and at least one dispensing mechanism is arranged on the second moving mechanism to drive the dispensing mechanism to vertically lift in the direction perpendicular to the moving track of the first moving mechanism and towards the jig platform through the second moving mechanism; a curing device is further arranged on the operation platform and located on the moving track of the first moving mechanism, so that the jig on the jig platform is subjected to glue injection by the glue injection mechanism and then is conveyed to the curing device through the first moving mechanism for curing; transparent jigs are placed on the jig platform to realize the solidification of the colloid injected into the jigs.
Furthermore, the curing device comprises a UV light source and a light source cover, the light source cover is fixed on the operation platform through a support so that the light source cover is suspended above the moving track of the first moving mechanism, and the UV light source is arranged in the light source cover.
Furthermore, the second moving mechanism comprises an X-axis moving mechanism and a Z-axis moving mechanism, the X-axis moving mechanism is fixed on the operating platform through a support, the Z-axis moving mechanism is fixed on the X-axis moving mechanism, and the glue dispensing mechanism is fixed on the Z-axis moving mechanism.
Further, the glue dispensing mechanism comprises a group of glue dispensing nozzles and a pneumatic controller, the glue dispensing nozzles are fixed on the Z-axis moving mechanism, a pressure pump is arranged on the pneumatic controller, and an outlet of the pressure pump is connected with the glue dispensing nozzles through a pipeline.
Furthermore, the dispensing nozzles are at least three, and the dispensing nozzles are arranged on a straight line.
Furthermore, a control panel is arranged in the operating platform, and the control panel is electrically connected with the first moving mechanism, the second moving mechanism, the glue dispensing mechanism and the curing device respectively.
Further, still be equipped with handheld box interface, switch, starting switch, pilot lamp on operation platform, handheld box interface is connected with handheld box through the cable, and switch, starting switch and pilot lamp are connected in the control panel electricity respectively.
Furthermore, the number of the first moving mechanisms is two, a jig platform is arranged on each first moving mechanism, and moving tracks of the two first moving mechanisms are parallel.
Compared with the prior art, through set up first moving mechanism on operation platform, second moving mechanism, solidification equipment, second moving mechanism drives the some mechanism and carries out the injecting glue to the tool on the tool platform, after the injecting glue is accomplished, first moving mechanism carries the tool platform to solidification equipment below, solidification equipment makes the colloid solidification after carrying out UV illumination to the tool, the injecting glue has been realized, solidification operation integration operation, the space of equipment has been saved, and can reduce manual operation, improve the productivity.
Drawings
Fig. 1 is a first schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a front view of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
As shown in fig. 1, fig. 2 and fig. 3, the utility model discloses an earphone production packaging platform, including operation platform 1, operation platform 1 is equipped with at least one first moving mechanism 2, be equipped with tool platform 3 on the first moving mechanism 2 to move tool platform 3 from one end of operation platform 1 to the relative other end, set gradually some gluing mechanism 5, solidification equipment 6 on the movement track of first moving mechanism 2, be equipped with second moving mechanism 4 above the movement track of first moving mechanism 2, some gluing mechanism 5 is located on second moving mechanism 4 to realize driving some gluing mechanism 5 through second moving mechanism 4 and go up and down perpendicularly in the direction that is perpendicular to the movement track of first moving mechanism 2 and towards tool platform 3 direction; the curing device 6 is used for injecting glue to the jig on the jig platform 3 through the glue injecting mechanism 5 and then sending the jig to the curing device 6 through the first moving mechanism 2 for curing; a transparent jig 7 is placed on the jig platform 3 to realize curing of the colloid injected into the jig; an operation position 18 is arranged on the operation platform 1, the glue dispensing mechanism 5 is arranged at a position close to the operation position 18, and the curing device 6 is arranged at a position far away from the operation position 18.
As shown in fig. 1, fig. 2 and fig. 3, in the present invention, the first moving mechanism 2 can adopt a linear motor in the prior art, the jig platform 3 is fixed on a sliding table of the linear motor, and the first moving mechanism 2 drives the jig platform 3 to pass through the glue dispensing mechanism 5 in the Y-axis direction of the operation platform 1 and then reach the right below the curing device 6; of course, the track of the first moving mechanism 2 can extend to the outside of the curing device 6, so that the jig platform is driven by the first moving mechanism 2 to pass through the glue dispensing mechanism 5 and the curing device 6 and then be taken away from the curing device 6.
As shown in fig. 1, two first moving mechanisms 2 are provided, each first moving mechanism 2 is provided with one jig platform 3, and the moving tracks of the two first moving mechanisms 2 are parallel, so that the glue dispensing mechanism 5 respectively performs glue injection on the jigs on the two jig platforms 3.
As shown in fig. 3, the curing device 6 includes a UV light source 61 and a light source cover 62, the light source cover 62 is fixed on the operation platform 1 through a bracket so that the light source cover 62 is suspended above the moving track of the first moving mechanism 2, and the UV light source 61 is disposed in the light source cover 62.
As shown in fig. 1 and fig. 2, in the present invention, the second moving mechanism 4 includes an X-axis moving mechanism 41 and a Z-axis moving mechanism 42, the X-axis moving mechanism 41 is fixed on the operation platform 1 through a bracket, the Z-axis moving mechanism 42 is fixed on the X-axis moving mechanism 41, and the glue dispensing mechanism 5 is fixed on the Z-axis moving mechanism 42.
In the utility model, the X-axis moving mechanism 41 can be a linear motor, the Z-axis moving mechanism 42 can be a lifting cylinder, the Z-axis moving mechanism 42 is fixed on the sliding table of the X-axis moving mechanism 41, the bracket comprises two upright posts 17 erected on the left and right sides of the operating platform 1, the two upright posts 17 are arranged on the operating platform 1 and are adjacent to the operating position 18, the track of the X-axis moving mechanism 41 is fixed between the two upright posts 17, and the light source cover 62 is fixed on the end surface of the upright post 17 far away from the operating position 18; the dispensing mechanism 5 is fixed to a piston rod of the Z-axis moving mechanism 42.
As shown in fig. 1 and 2, the dispensing mechanism 5 includes a set of dispensing nozzles 51 and an air controller 52, the dispensing nozzles 51 are fixed on the Z-axis moving mechanism 42, a pressure pump is disposed on the air controller 52, an outlet of the pressure pump is connected to the dispensing nozzles 51 through a pipeline, the air controller 52 controls the pressure pump to control a dispensing amount of the dispensing nozzles 51, an inlet of the pressure pump on the air controller 52 is connected to a dispensing outlet of a glue storage tank (not shown) to deliver the glue in the glue storage tank to the dispensing nozzles 51 through the pressure pump, specifically, the dispensing nozzles 51 are fixed on a piston rod of the Z-axis moving mechanism 42 through a fixing frame, and the air controller 52 is fixed on one of the columns 17.
The utility model discloses in, the mouth 51 is glued to the point is equipped with at least threely, and the mouth 51 is glued to the point is arranged on a straight line to the injecting glue when realizing once can carrying out three product.
As shown in fig. 1 and fig. 3, a control board 11 is disposed in the operation platform 1, and the control board 11 is electrically connected to the first moving mechanism 2, the second moving mechanism 4, the dispensing mechanism 5 and the curing device 6 respectively; the operation platform 1 is further provided with a handheld box interface 12, a power switch 14, a starting switch 15 and an indicator light 16, the handheld box interface 12 is connected with a handheld box 13 through a cable, the power switch 14, the starting switch 15 and the indicator light 16 are respectively and electrically connected with the control board 11, wherein one end of the operation platform 1, which is far away from the curing device 6, is provided with a bending surface to form an inclined first surface 19 and a second surface 20 which is perpendicular to the operation platform 1, the power switch 14 and the handheld box interface 12 are arranged on the second surface 20, and the starting switch 15 and the indicator light 16 are arranged on the first surface 19; the control panel 11 is electrically connected to the air controller 52, the UV light source 61, the first moving mechanism 2, the X-axis moving mechanism 41, and the Z-axis moving mechanism 42, and controls the same.
The utility model discloses a use method as follows:
placing components such as PCBA, loudspeakers and the like in the jig base according to the position limiting grooves (the process can be completed by a mechanical hand or manually);
closing the jig surface cover, and placing the jig on the jig platform 3 (the process can be completed by a mechanical arm or a manual work);
the machine starts, and the foot is annotated to the tool on one of them tool platform 3 to the drive of gluing mechanism 5 through second moving mechanism 4, and the mouth 51 is glued to 3 points of force pump simultaneous control, sets up the control through the force pump parameterization and goes out gluey volume, expects that 3 seconds are filled up 3 finished product earphones, is equipped with 9 shaping chambeies on every tool, expects that 9 seconds are filled up 9 finished product earphones of a board tool the inside.
After the glue is filled, the glue dispensing mechanism 5 is lifted, the first moving mechanism 2 sends the jig to the curing device 6, and the jig is cured in the curing device 6 according to the set curing time (the jig is expected to stay in the lamp box for 8 seconds to finish curing), and the jig is returned to the operation position 18 through the first moving mechanism 2 after the curing time is up;
and opening the cured jig, and stripping the finished earphone from the jig.
And (4) manually checking the performance of the earphone, warehousing the earphone well, and scrapping the earphone in case of failure.
The utility model discloses operate according to 20 hours a day, an hour 3600 seconds, 3 earphone injecting glue 3 seconds of time spent. 9 seconds are spent on 9 injecting glue of a board, 1.5 seconds are spent on moving the jig into the lamp box, 1.5 seconds are moved out, 12 seconds are spent on completing solidification of a board, and the productivity of 54000 earphones in one day is calculated. Manual operation is greatly reduced, and production efficiency is improved. Semi-automation or full automation is realized, and the production cost and the product cost are reduced. Meanwhile, the consistency of the product can be further ensured.
The utility model discloses a set up first moving mechanism on operation platform, second moving mechanism, solidification equipment, second moving mechanism drives the some mechanism and carries out the injecting glue to the tool on the tool platform, after the injecting glue was accomplished, first moving mechanism carries the tool platform to solidification equipment below, solidification equipment makes the colloid solidification after carrying out UV illumination to the tool, realized the injecting glue, solidification operation integration operation, the space of equipment has been saved, and can reduce manual operation, improve the productivity.
Claims (8)
1. An earphone production packaging platform comprises an operation platform (1), and is characterized in that: the automatic gluing device is characterized in that at least one first moving mechanism (2) is arranged on the operating platform (1), a jig platform (3) is arranged on the first moving mechanism (2) to move the jig platform (3) from one end of the operating platform (1) to the other end of the operating platform, a second moving mechanism (4) is arranged above the moving track of the first moving mechanism (2), and at least one glue dispensing mechanism (5) is arranged on the second moving mechanism (4) to drive the glue dispensing mechanism (5) to vertically lift in the direction perpendicular to the moving track of the first moving mechanism (2) and towards the jig platform (3) through the second moving mechanism (4); a curing device (6) is further arranged on the operation platform (1) and located on the moving track of the first moving mechanism (2), so that the jigs on the jig platform (3) are subjected to glue injection through the glue injection mechanism (5) and then are conveyed to the curing device (6) through the first moving mechanism (2) for curing; transparent jigs (7) are placed on the jig platform (3) so as to cure the colloid injected into the jigs.
2. The headset production packaging platform of claim 1, wherein: the curing device (6) comprises a UV light source (61) and a light source cover (62), the light source cover (62) is fixed on the operation platform (1) through a support so that the light source cover (62) can be suspended above the moving track of the first moving mechanism (2), and the UV light source (61) is arranged in the light source cover (62).
3. The headset production packaging platform of claim 1, wherein: the second moving mechanism (4) comprises an X-axis moving mechanism (41) and a Z-axis moving mechanism (42), the X-axis moving mechanism (41) is fixed on the operating platform (1) through a support, the Z-axis moving mechanism (42) is fixed on the X-axis moving mechanism (41), and the glue dispensing mechanism (5) is fixed on the Z-axis moving mechanism (42).
4. The headset production packaging platform of claim 1, wherein: the dispensing mechanism (5) comprises a group of dispensing nozzles (51) and an air controller (52), the dispensing nozzles (51) are fixed on the Z-axis moving mechanism (42), a pressure pump is arranged on the air controller (52), and an outlet of the pressure pump is connected with the dispensing nozzles (51) through a pipeline.
5. The headset production packaging platform of claim 4, wherein: the number of the glue dispensing nozzles (51) is at least three, and the glue dispensing nozzles (51) are arranged on the same straight line.
6. The headset production packaging platform of claim 1, wherein: the operation platform (1) is internally provided with a control panel (11), and the control panel (11) is respectively electrically connected with the first moving mechanism (2), the second moving mechanism (4), the glue dispensing mechanism (5) and the curing device (6).
7. The headset production packaging platform of claim 6, wherein: still be equipped with handheld box interface (12), switch (14), starting switch (15), pilot lamp (16) on operation platform (1), handheld box interface (12) are connected with handheld box (13) through the cable, and switch (14), starting switch (15) and pilot lamp (16) are connected in control panel (11) electricity respectively.
8. The headset production packaging platform of claim 1, wherein: the two first moving mechanisms (2) are arranged, each first moving mechanism (2) is provided with a jig platform, and moving tracks of the two first moving mechanisms (2) are parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921581091.7U CN210995033U (en) | 2019-09-19 | 2019-09-19 | Earphone production packaging platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921581091.7U CN210995033U (en) | 2019-09-19 | 2019-09-19 | Earphone production packaging platform |
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| Publication Number | Publication Date |
|---|---|
| CN210995033U true CN210995033U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921581091.7U Active CN210995033U (en) | 2019-09-19 | 2019-09-19 | Earphone production packaging platform |
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| CN (1) | CN210995033U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548647A (en) * | 2019-09-19 | 2019-12-10 | 深圳华玺声学智能制造技术有限公司 | Earphone production packaging platform and packaging method thereof |
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2019
- 2019-09-19 CN CN201921581091.7U patent/CN210995033U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548647A (en) * | 2019-09-19 | 2019-12-10 | 深圳华玺声学智能制造技术有限公司 | Earphone production packaging platform and packaging method thereof |
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