CN101441935B - Biax full-automatic coiling machine - Google Patents
Biax full-automatic coiling machine Download PDFInfo
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- CN101441935B CN101441935B CN2008101982257A CN200810198225A CN101441935B CN 101441935 B CN101441935 B CN 101441935B CN 2008101982257 A CN2008101982257 A CN 2008101982257A CN 200810198225 A CN200810198225 A CN 200810198225A CN 101441935 B CN101441935 B CN 101441935B
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Abstract
The present invention discloses a dual spindle full-automatic winding machine which is set on the base and characterized in that, it mainly comprises a feeding mechanisms, a mobile mechanism, a pick-and-place mechanism, a tension control mechanism, a thread drawing mechanism, a wire winding and arranging mechanism, a curing mechanism, and a discharging mechanism who are interactive with each other for coordination under PLC control; the above mechanisms coordinate with each other from imputing to magnetic core in the shape of 'I' to final product outputted according to requirement of winding process. The invention is full-automatic, practical, can improve production efficiency and has good promotion value.
Description
Technical Field
The invention relates to the technical field of inductance electronic production, in particular to winding production equipment for a full-automatic high-precision inductance product.
Background
At present, most of inductance enterprises in China are manually operated by people, one person is used for one machine, and the efficiency is low; the winding tension is manually controlled, and the winding posture cannot be guaranteed; the tail of the winding wire is manually controlled, so that the wire resources are easily wasted; the investment into a coil winder is more, and the occupied area is large; the existing automatic winding machine has the defects of large electricity and gas consumption, large resource consumption, incapability of precisely winding, and the like. In order to promote the change of labor-intensive production mode of the manufacturing industry of China to the automatic production mode of human-machine combination and drive the technical upgrade and the technical progress of the industry, the research and development of the full-automatic high-precision winding machine has very important significance.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a double-shaft full-automatic winding machine which can reduce the cost and improve the production efficiency.
The invention adopts the following technical scheme to realize the purpose:
the double-shaft full-automatic winding machine is arranged on a machine base and is characterized by mainly comprising eight mechanisms, namely a feeding mechanism, a moving mechanism, a pick-and-place mechanism, a tension control mechanism, a wire hanging mechanism, a wire winding and arranging mechanism, a curing mechanism, a discharging mechanism and the like which are arranged on a machine base platform and are controlled by a PLC (programmable logic controller) and sequentially connected in a coordinated manner; the feeding mechanism is arranged at one corner of the base platform, the tension control mechanism is arranged on the left side of the base platform through a support, the discharging mechanism is arranged on the base platform opposite to the feeding mechanism, the other mechanisms are sequentially connected and arranged on a base platform surface between the feeding mechanism and the discharging mechanism, and the taking and placing mechanism is arranged on the moving mechanism;
(1) and a feeding mechanism: comprises an electromagnet which is controlled to vibrate by pulse current with two different frequencies generated by a controller;
(2) and a moving mechanism: the device is arranged on a fixed frame vertical to the plane of the base table and mainly comprises a servo motor, a coupler, a ball screw support assembly, a precise ball screw and a sensor, wherein a spiral shifter matched and connected with a pick-and-place mechanism is arranged on the fixed frame;
(3) the pick-and-place mechanism comprises: the device consists of a vacuum generator and a vacuum sucker which are controlled by a PLC;
(4) and a tension control mechanism: consists of a precise angle positioner, a stepping motor and a wire guide wheel;
(5) and a wire hanging mechanism: the device consists of a guide precise linear bearing and a magnetic core, wherein the guide precise linear bearing and the magnetic core simultaneously control two directions or axial movement by a stepping motor;
(6) and a winding and arranging mechanism: the PLC is used for simultaneously controlling two servo motors which move in different directions, wherein the servo motors move linearly to ensure that the enameled wires are arranged without gaps and overflowing, and the servo motors move circularly to ensure that the wires are wound on the I-shaped magnetic cores;
(7) and a curing mechanism: the wire rod temperature controller is composed of a heating device for realizing the adhesion of the wire rods and a temperature controller;
(8) the discharging and conveying mechanism and the conveying belt driven by the motor.
As a further explanation of the above scheme, the feeding mechanism further comprises a vibration plate bottom plate and a vibration plate fixed on the vibration plate bottom plate, the vibration plate is circular, a stepped convex edge is arranged in the vibration plate, the upper edge of the circular vibration plate is connected with a straight vibration of a conveying magnetic core mainly composed of a straight vibration guide rail, a straight vibration guide rail pad and a straight vibration guide rail pressing plate, and the straight vibration guide rail is fixed on the straight vibration guide rail pad.
The end part of the direct-vibration guide rail pressing plate is provided with a direct-vibration outlet transition plate and a connecting plate which are matched with each other, the lower part of the direct-vibration outlet transition plate is connected with a direct-vibration outlet height adjusting plate, the periphery of the direct-vibration outlet is provided with a magnetic core arranging part which is in jacking fit with the direct-vibration outlet, the part of the assembly comprises a cylinder, a cylinder connector, a guide rail, a cylinder positioning block, a cylinder connecting plate, a magnetic core positioning plate pressing plate and a magnetic core baffle plate, wherein the cylinder connector is connected between the cylinder and the cylinder positioning block, the magnetic core baffle plate is connected with the cylinder positioning block through the cylinder connecting plate, the magnetic core baffle plate is positioned on one side of the direct-vibration outlet, and; the direct-vibration outlet connecting plate is fixed on a guide rail actuator connecting plate, the other end of the guide rail actuator connecting plate is provided with a spiral shifter connected with the moving mechanism, the middle part of the spiral shifter is provided with a groove, a magnetic drainage core air suction plate is movably arranged in the spiral shifter, and the magnetic drainage core air suction plate and the guide rail actuator connecting plate are connected into a whole.
The vacuum pump is characterized in that a rail groove is formed in the pick-and-place mechanism, a guide rail is arranged on the moving mechanism, the pick-and-place mechanism is movably connected with the moving mechanism through buckling of the rail groove and the guide rail, the rail groove is formed in a movable support perpendicular to the plane of the base table, the vacuum generator and the vacuum sucker are respectively located on the upper portion and the lower portion of the movable support, and a port of the vacuum generator is externally connected with the pneumatic pump through a pipeline and a connector assembly.
The periphery of the joint component is connected with a pressure sensor, the joint component comprises a manifold block for pressure, a plurality of quick joints and a miniature joint, the manifold block for pressure is fixed below the movable support through a connecting plate, and the pressure sensor is connected with the manifold block for pressure.
The periphery of the vacuum chuck is provided with a fixed support, a power device and a guide mechanism, wherein the power device drives the fixed support to move up and down, and the power device consists of a servo motor, a coupling, a screw rod support connected with the coupling, a screw rod and a screw rod moving seat.
The vacuum chuck comprises two suction nozzles movably arranged on a sliding block, a round wire spiral spring sleeved with the suction nozzles and a buckle for installing and fixing the suction nozzles, a sliding block mounting plate is arranged between the sliding block provided with the suction nozzles and a movable support, the suction nozzles vertically penetrate through the sliding block mounting plate, the buckle is connected to the upper part of the suction nozzles in a clamping manner, two sliding chutes in sliding connection with the sliding block are distributed on the surface of the sliding block mounting plate, guide shafts are arranged on two sides of the sliding block, a shaft sleeve is formed on the sliding block mounting plate and in sliding connection with the sliding block, a pressing shaft mounting plate is further arranged on the periphery of the sliding block, and a pressing shaft.
A rotary table is movably arranged below the pick-and-place mechanism and mainly comprises a rotary table panel and a rotary table flange, and the rotary table flange rotates around the center of the rotary table panel; the panel of the rotary table is fixedly provided with a motor, more than four rope nozzles and a belt pulley transmission mechanism connected between the motor and the rope nozzles; the center of the cable nozzle is provided with a rotating shaft, the surface of the cable nozzle is sleeved with a spring, two ends of the spring are respectively connected with a retaining ring and a cable nozzle bearing seat, a cable nozzle pressing block is connected between the retaining rings of the two cable nozzles, the middle part of the cable nozzle pressing block is provided with a guide shaft which is in sliding connection with the cable nozzle pressing block, two ends of the cable nozzle pressing block are formed with buckling positions which are respectively buckled with the upper parts of the two cable nozzles, and the buckling positions are propped against the retaining rings.
The wire clamping and trimming mechanism comprises a wire clamping seat and a clamp assembly body arranged on the wire clamping seat, a guide rail which is connected with the clamp assembly body in a sliding mode is arranged on the wire clamping seat, the clamp assembly body is arranged on the guide rail and comprises a clamp cylinder, a clamp support and a clamp at the end part of the clamp support, a connector is connected between the clamp cylinder and the clamp, a wrench is connected between the connector and the clamp support, a groove is formed in the end part of the clamp support, the clamp is movably mounted in the groove, an open groove is formed in the end part of the clamp, and another clamp is arranged in the open groove and is connected.
The two servo motors of the winding and arranging mechanism are respectively arranged on two motor supports which are movably connected with each other, each motor support comprises an X-axis motor support and a Y-axis motor support, the two motor supports are mutually connected in a sliding manner, the edge of the Y-axis motor support is provided with a guide rail, and the X-axis motor support is provided with a slide block which is connected with the guide rail in a sliding manner; a U-shaped bracket is fixed at the bottom of the Y-axis motor bracket, a shaft is arranged between two side rods of the U-shaped bracket and the Y-axis motor bracket, the shaft vertically penetrates through the two side rods of the U-shaped bracket, and a linear bushing is sleeved in the shaft hole; a support unit is arranged in the middle of the Y-axis motor support, a screw nut, a screw rod, a light sensor and a light sensor blocking piece are arranged in the support unit, the sensor is externally connected with a PLC circuit, a motor rotating shaft of the servo motor penetrates through the side edge of the support unit and is connected with and drives the screw nut and the screw rod through a coupler, and a nut connecting block is connected to the periphery of the screw nut; the lower part of the X-axis motor support is a wire nozzle fixing plate, the servo motor is vertically arranged on the surface of the wire nozzle fixing plate, a shaft hole is formed in the wire nozzle fixing plate, a bearing and a bearing cover are installed at the end part of the shaft hole, a shaft wire guide needle transmission shaft is correspondingly arranged in the shaft hole, the upper part of the transmission shaft is an anti-wire jumper, a wire guide wheel support seat is fixedly connected to the periphery of the anti-wire jumper, a hole groove is formed in the end part of the wire guide wheel support seat, and a rotating shaft in sliding connection with the hole groove is arranged in the anti-wire jumper.
Under the control of PLC, the above-mentioned mechanisms can be coordinated according to the requirements of winding process, from feeding into I-shaped magnetic core to finally discharging product from discharging mechanism.
The invention adopts the technical proposal to achieve the following beneficial effects:
1. the labor and efficiency can be reduced, manual operation and one person single machine are changed into full-automatic production of the machine, one person operates 3 machines, and the working hours are reduced from 6.5 seconds per machine to 1.2 seconds per machine.
2. The method can reduce the occurrence of artificial defective products and improve the rate of finished products, and the rate of finished products can reach 99.96 percent, so that the method can save production raw materials, greatly improve the utilization rate of the raw materials, reduce the production cost and embody the policies of green production and economic sustainable development advocated and required by China.
3. The research and development and the popularization and the application of the full-automatic and high-precision winding machine are beneficial to promoting the change of the manufacturing industry from labor intensive type to man-machine combined automatic production mode, play a good demonstration and driving role in the technical upgrading and the technical progress of the industry, and have good economic benefit.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the structure of the assembly of the row magnetic core, the suction magnetic core and the row product of the present invention;
FIG. 4 is a schematic front view of the structure of FIG. 3;
FIG. 5 is a schematic top view of the structure of FIG. 3;
FIG. 6 is a side view of the structure of FIG. 3;
FIG. 7 is a schematic view of a row core portion configuration of the present invention;
FIG. 8 is a schematic perspective view of a row core portion of the present invention;
FIG. 9 is a schematic view of a magnetic core portion of the present invention;
FIG. 10 is a side view of the structure of FIG. 9;
FIG. 11 is a schematic view of a magnetic core portion three-dimensional structure according to the present invention;
FIG. 12 is a schematic view of a turntable structure of the present invention;
FIG. 13 is a schematic structural view of a thread clamping and cutting mechanism according to the present invention;
FIG. 14 is a schematic view of a clip assembly of the present invention;
FIG. 15 is a schematic view of a winding and arranging mechanism according to the present invention.
Description of reference numerals: 1. the device comprises a feeding mechanism 1-1, a vibration disc bottom plate 1-2, a vibration disc 1-3, a straight vibration guide rail 1-4, a straight vibration guide rail backing plate 1-5, a pressing plate 1-6, a straight vibration outlet transition plate 1-7, a connecting plate 1-8, a height adjusting plate 1-9, a guide rail actuator connecting plate 1-10, an adjusting spiral shifter 1-11, a row magnetic core suction plate 2, a moving mechanism 2-1, a guide rail 3, a pick-and-place mechanism 3-1, a rail groove 3-2, a movable support 3-3, a vacuum generator 3-4, a vacuum sucker 3-41, a slider 3-42, a suction nozzle 3-43, a round wire spiral spring 3-44, a retaining ring 3-45, a slider mounting plate 3-46, a guide shaft 3-47, a shaft sleeve 3-48, 3-49 parts of press shaft mounting plate, 3-5 parts of press shaft, 3-6 parts of pressure sensor, 3-7 parts of pressure manifold block, 3-8 parts of quick connector, 3-9 parts of micro connector, 3-10 parts of fixing bracket, 3-11 parts of servo motor, 3-12 parts of coupling, 3-13 parts of screw rod support, 3-14 parts of screw rod, 3-15 parts of screw rod, 4 parts of screw rod moving seat, 5 parts of tension control mechanism, 6 parts of wire hanging mechanism, 6-1 parts of wire winding and arranging mechanism, 6-2 parts of guide rail, 6-3 parts of slide block, 6-4 parts of U-shaped bracket, 6-5 parts of side rod, 6-6 parts of shaft, 6-7 parts of linear bush, 6-8 parts of supporting unit, 6-9 parts of coupling, 6-10 parts of screw rod nut, 6-11 parts of nut connecting block, 6-12 parts of light, 6-14 parts of a wire mouth fixing plate, 6-15 parts of a bearing cover, 6-16 parts of a shaft wire guide needle transmission shaft, 6-17 parts of an anti-wire jumping device, 7 parts of a wire guide wheel bracket seat, 8 parts of a curing mechanism, 9 parts of a discharge mechanism, 9-1 parts of a wire clamping and trimming mechanism, 9-2 parts of a wire clamping seat, 9-3 parts of a clamp assembly, 9-4 parts of a guide rail, 9-5 parts of a clamp cylinder, 9-6 parts of a clamp bracket, 9-7 parts of a clamp and 9-8 parts of a joint, the device comprises a wrench 9-9, a groove 9-10, an open slot 10, a turntable 10-1, a turntable panel 10-2, a turntable flange 10-3, a motor 10-4, a cable nozzle 10-5, a belt pulley transmission mechanism 10-6, a pressing block 10-7, a spring 10-8, a check ring 10-9, a cable nozzle bearing seat 10-10 and a guide shaft.
Detailed Description
As shown in fig. 1-15, the dual-axis full-automatic winding machine of the invention mainly comprises a feeding mechanism 1, a moving mechanism 2, a pick-and-place mechanism 3, a tension control mechanism 4, a thread hanging mechanism 5, a winding and arranging mechanism 6, a curing mechanism 7, a discharging mechanism 8 and other mechanisms which are coordinated and connected with each other under the control of a PLC; the machine comprises a machine base, a feeding mechanism 1, a discharging mechanism 8, a moving mechanism 2, a taking and placing mechanism 3, a tension control mechanism 4, a wire hanging and winding and arranging mechanism (5, 6), a curing mechanism 7, a rail groove, a guide rail and a moving mechanism, wherein the feeding mechanism 1 is arranged at one corner of the machine base, the discharging mechanism 8 is arranged on the machine base opposite to the feeding mechanism 1, the moving mechanism 2 is arranged at the right side of the machine base, the taking and placing mechanism 3 is connected with the moving mechanism 2, the tension control mechanism 4 is arranged at the left side of the machine base through a support, the wire hanging and winding and arranging mechanism is connected with the tension control mechanism 4 and arranged in the middle of the machine base, the curing mechanism 7 is.
(1) And a feeding mechanism 1: the controller generates two pulse currents with different frequencies to control the vibration of the electromagnet, so that a certain vibration direction is formed, and the I-shaped magnetic cores are orderly arranged; the vibration disc comprises a vibration disc bottom plate 1-1 and a vibration disc 1-2 fixed on the vibration disc bottom plate 1-1, wherein the vibration disc 1-2 is circular, a step-shaped convex edge is arranged in the vibration disc 1-2, the upper edge of the circular vibration disc 1-2 is connected with the direct vibration of a magnetic core conveying device mainly composed of a direct vibration guide rail 1-3, a direct vibration guide rail backing plate 1-4 and a direct vibration guide rail pressing plate 1-5, the direct vibration guide rail 1-3 is fixed on the direct vibration guide rail backing plate 1-4, the end part of the pressing plate 1-5 connected with the direct vibration guide rail 1-3 is provided with a direct vibration outlet transition plate 1-6 and a connecting plate 1-7 which are mutually matched, the lower part of the direct vibration outlet transition plate 1-6 is connected with a direct vibration outlet height adjusting plate 1-8, the periphery of the direct vibration outlet is provided with a magnetic, the part of components comprise a cylinder, a cylinder connector, a guide rail, a cylinder positioning block, a cylinder connecting plate, a magnetic core positioning plate pressing plate and a magnetic core baffle plate, wherein the cylinder connector is connected between the cylinder and the cylinder positioning block; the direct-vibration outlet connecting plate is fixed on a guide rail actuator connecting plate 1-9, the other end of the guide rail actuator connecting plate 1-9 is provided with a spiral shifter 1-10, the middle part of the spiral shifter 1-10 is grooved, a row of magnetic core air suction plates 1-11 are movably arranged in the spiral shifter, the row of magnetic core air suction plates 1-11 and the guide rail actuator connecting plate 1-9 are connected into a whole, the guide rail actuator connecting plate and a row of magnetic core part can be driven to move along a sliding groove of the spiral shifter by adjusting the spiral shifter 1-10, and the spiral shifter is fixed on a moving mechanism.
(2) And a moving mechanism 2: the servo motor is arranged on a fixed frame vertical to the plane of the base table and mainly comprises a servo motor, a coupler, a ball screw support assembly, a precise ball screw and a sensor, a spiral shifter matched and connected with the pick-and-place mechanism is arranged on the fixed frame, and in the working process, the PLC controls a certain number of pulses to control the rotation of the servo motor so as to realize linear motion.
(3) The pick-and-place mechanism 3: the magnetic core picking and placing device is composed of a vacuum generator 3-3 and a vacuum sucker 3-4, the vacuum generator is controlled by a PLC to generate vacuum suction or vacuum destruction through detecting signals by a miniature electronic pressure switch, and picking and placing of an I-shaped magnetic core are realized; as shown in figure 3, the pick-and-place mechanism is provided with a rail groove 3-1, the moving mechanism is provided with a guide rail 2-1, the pick-and-place mechanism is movably connected with the moving mechanism through the buckling of the rail groove 3-1 and the guide rail 2-1, the rail groove 3-1 is arranged on a movable support 3-2 which is vertical to the plane of the base table, a vacuum generator 3-3 and a vacuum sucker 3-4 are respectively arranged at the upper part and the lower part of the movable support 3-2, and the port of the vacuum generator 3-3 is externally connected with a pneumatic pump through a pipeline and a joint component. The periphery of the joint assembly is connected with pressure sensors 3-5, the joint assembly comprises pressure manifold blocks 3-6, a plurality of quick joints 3-7 and micro joints 3-8, the pressure manifold blocks 3-6 are fixed below the movable support 3-2 through connecting plates, and the pressure sensors 3-5 are connected with the pressure manifold blocks 3-6. The periphery of the vacuum chuck 3-4 is provided with a fixed support 3-9, a power device for driving the fixed support 3-9 to move up and down and a guide mechanism, wherein the power device mainly comprises a servo motor 3-10, a coupling 3-11, a screw rod support 3-12 connected with the coupling 3-11, a screw rod 3-13, a screw rod 3-14 and a screw rod moving seat 3-15; the vacuum sucker 3-4 comprises two suction nozzles 3-42 movably arranged on a sliding block 3-41, a round wire spiral spring 3-43 sleeved with the suction nozzles 3-42 and a buckle 3-44 for installing and fixing the suction nozzles, a sliding block mounting plate 3-45 is arranged between the sliding block 3-41 provided with the suction nozzles 3-42 and a movable support 3-2, the suction nozzles 3-42 vertically penetrate through the sliding block mounting plate 3-45, the buckle 3-44 is clamped at the upper part of the suction nozzles, two sliding chutes in sliding connection with the sliding block are distributed on the surface of the sliding block mounting plate 3-45, guide shafts 3-46 are arranged on two sides of the sliding block, shaft sleeves 3-47 are formed on the sliding block mounting plate 3-45 and are in sliding connection with the sliding block, a screw rod support 3-12 is arranged between the two shaft sleeves 3-47, a screw rod 3-13 penetrates through the screw rod support 3-47 and is connected, the periphery of the sliding block is also provided with a press shaft mounting plate 3-48, and the press shaft mounting plate is provided with a press shaft 3-49.
A rotary table 10 is movably arranged below the pick-and-place mechanism 3, the rotary table 10 mainly comprises a rotary table panel 10-1 and a rotary table flange 10-2, and the rotary table flange 10-2 rotates around the center of the rotary table panel 10-1. The motor 10-3, the rope nozzle 10-4 and the belt pulley transmission mechanism 10-5 connected between the motor and the rope nozzle are fixedly arranged on the rotary table panel 10-1, wherein the rope nozzle 10-4 is arranged at each of four corners of the rotary table panel 10-1, and a pressing block 10-6 is arranged between the two rope nozzles for connection and combination. In the embodiment, a turntable panel 10-1 is provided with two groups of rope nozzle groups consisting of four rope nozzles 10-4 and two pressing blocks 10-6, the two groups of rope nozzle groups are respectively placed on two sides of the turntable panel, a rotating shaft is arranged in the center of the rope nozzle 10-4, a spring 10-7 is sleeved on the surface of the rope nozzle, two ends of the spring are respectively connected with a retaining ring 10-8 and a rope nozzle bearing seat 10-9, a guide shaft 10-10 in sliding connection with the middle of the rope nozzle pressing block is arranged in the middle of the rope nozzle pressing block, two ends of the rope nozzle pressing block are formed with buckling positions which are respectively buckled with the upper parts of the two rope nozzles, the buckling positions are tightly pressed on the retaining ring 10-8, and the retaining ring 10-8 can drive the rope nozzle to lift. When in use, the magnetic core is sucked up by the pick-and-place mechanism and moved to the position right above the rope nozzle, and then the magnetic core is accurately placed into the rope nozzle on the turntable.
(4) Tension control mechanism 4: the wire guiding device consists of a precise angle positioner, a stepping motor and a wire guiding wheel, wherein the stepping motor is used for controlling the angle of a wire to keep certain tension;
(5) and a wire hanging mechanism 5: the precise linear bearing is used as a guide, the stepping motor controls two directions or axial movement simultaneously, the wire rod is hung on the magnetic core, and the magnetic core is also connected with a wire clamping and cutting mechanism 9 for clamping and cutting off the wire rod; the wire clamping and trimming mechanism 9 comprises a wire clamping seat 9-1 and a clamp assembly 9-2 arranged on the wire clamping seat 9-1, a guide rail 9-3 connected with the clamp assembly 9-2 in a sliding manner is arranged on the wire clamping seat 9-1, the clamp assembly is arranged on the guide rail and consists of a clamp cylinder 9-4, a clamp bracket 9-5 and a clamp 9-6 at the end part of the clamp bracket 9-5, a joint 9-7 is connected between the clamp cylinder 9-4 and the clamp 9-6, a wrench 9-8 is connected between the joint 9-7 and the clamp support 9-5, a groove 9-9 is arranged at the end part of the clamp support 9-5, the clamp 9-6 is movably arranged in the groove 9-9, an open slot 9-10 is arranged at the end part of the clamp 9-6, and a clamp 9-11 is arranged in the open slot 9-10 and is rotationally connected with the open slot. When the wire clamping device is used, the clamp cylinder drives the clamp to act to clamp a wire.
(6) And a winding and arranging mechanism 6: the PLC is used for controlling the two servo motors to move in different directions, one is linear motion, so that the enameled wires are arranged without gaps and overflowing, and the other is circular motion, so that the wires are wound on the I-shaped magnetic cores; the two servo motors are respectively arranged on two motor supports which are movably connected with each other, the motor supports are divided into an X-axis motor support and a Y-axis motor support, the two motor supports are mutually connected in a sliding manner, the edge of the Y-axis motor support is provided with a guide rail 6-1, the X-axis motor support is provided with a slide block 6-2 which is connected with the guide rail 6-1 in a sliding manner, the bottom of the Y-axis motor support is fixedly provided with a U-shaped support 6-3, a shaft 6-5 is arranged between two side rods 6-4 of the U-shaped support 6-3 and the Y-axis motor support, the shaft 6-5 vertically penetrates through the two side rods 6-4 of the U-shaped support 6-3, and a linear bushing 6-6 is sleeved in the shaft hole, so that the Y-axis motor support can slide up and down along the two side; the middle part of the Y-axis motor support protrudes outwards to form a supporting unit 6-7, a cavity is arranged in the supporting unit, a motor rotating shaft of a servo motor penetrates through the side edge of the supporting unit 6-7 and is connected with a screw rod nut 6-9 and a screw rod through a coupler 6-8 to drive the screw rod nut 6-9 and the screw rod, the periphery of the screw rod nut 6-9 is connected with a nut connecting block 6-10, a light sensor 6-11 and a light sensor blocking piece 6-12 are arranged on the inner side of the nut connecting block, signals are fed back to the PLC through a sensor, and the PLC controls the servo motor to. The lower part of the X-axis motor support is provided with a wire mouth fixing plate 6-13, the servo motor is vertically arranged on the surface of the wire mouth fixing plate 6-13, the wire mouth fixing plate is provided with an axle hole, the end part of the axle hole is provided with a bearing and a bearing cover 6-14, an axle wire needle transmission shaft 6-15 is correspondingly arranged in the axle hole, the upper part of the transmission shaft is provided with an anti-wire jumper 6-16, the periphery of the anti-wire jumper 6-16 is fixedly connected with a wire wheel support seat 6-17, the end part of the wire wheel support seat 6-17 is provided with a hole groove, and a rotating shaft which is in sliding connection with the hole groove is arranged in the anti-wire jumper.
(7) And a curing mechanism 7: the temperature controller controls the heating wire to keep a certain temperature, the gas flows out of the heating device, the gas with a certain temperature is blown on the wire rod, and the melting layer at the outermost layer of the wire rod is melted, so that the adhesion between the wire rod and the wire rod is realized;
(8) and a delivery mechanism 8: the motor drives the conveying belt to continuously run in a certain direction, thereby realizing the output of finished products.
Under the control of PLC, the said mechanisms work in coordination from the feeding of I-shaped magnetic core to the final output of product. The operation of the winding machine is set as follows:
1. the I-shaped magnetic cores are orderly arranged on the magnetic core arrangement table by the vibrators;
2. the I-shaped magnetic core is lifted up by a mechanical handle and is moved to the position right above the rope nozzle;
3. the mechanical handle accurately puts the I-shaped magnetic core into a rope nozzle on the turntable;
4. after the turntable rotates forwards for 180 degrees, the operation of wire hanging and wire winding is stopped at the wire winding side, and meanwhile, the operation of discharging products and putting the I-shaped magnetic core into the rope mouth again is finished at the other side;
5. and after the winding is finished, the turntable is reversely rotated to the original point, and a production cycle is finished.
As described above, the present invention is not limited to the above embodiments, and various modifications and changes can be made by those skilled in the art without departing from the spirit of the invention.
Claims (10)
1. A double-shaft full-automatic winding machine is arranged on a machine base and is characterized by mainly comprising a feeding mechanism, a moving mechanism, a pick-and-place mechanism, a tension control mechanism, a wire hanging mechanism, a winding and arranging mechanism, a curing mechanism and a discharging and feeding mechanism which are controlled by a PLC and mutually coordinated to act in sequence; the feeding mechanism is arranged at one corner of the base platform, the tension control mechanism is arranged on the left side of the base platform through a support, the discharging mechanism is arranged on the base platform opposite to the feeding mechanism, the other mechanisms are sequentially connected and arranged on a base platform surface between the feeding mechanism and the discharging mechanism, and the taking and placing mechanism is arranged on the moving mechanism; wherein,
the feeding mechanism comprises: comprises an electromagnet controlled by a controller to vibrate;
the moving mechanism is: the device is arranged on a fixed frame vertical to the plane of the base table and consists of a servo motor, a coupler, a ball screw support assembly, a precise ball screw and a sensor, wherein the ball screw support is fixed on the base table, and the fixed frame is provided with a spiral shifter matched and connected with the pick-and-place mechanism;
the pick-and-place mechanism comprises: the device consists of a vacuum generator and a vacuum sucker which are controlled by a PLC;
the tension control mechanism: consists of a precise angle positioner, a stepping motor and a wire guide wheel;
the wire hanging mechanism comprises: the device consists of a guide precise linear bearing and a magnetic core, wherein the step motor simultaneously controls the motion of two directions or axes;
the winding and arranging mechanism comprises: two servo motors controlled by a PLC simultaneously;
the curing mechanism: the wire rod temperature controller is composed of a heating device for realizing the adhesion of the wire rods and a temperature controller;
the discharging mechanism comprises: is composed of a conveyer belt driven by a motor.
2. The dual-shaft full-automatic winding machine according to claim 1, wherein the feeding mechanism further comprises a vibration plate bottom plate, and a vibration plate fixed on the vibration plate bottom plate, the vibration plate is circular, a stepped convex edge is arranged in the vibration plate, the upper edge of the circular vibration plate is connected with a straight vibration of a magnetic core, the magnetic core is mainly composed of a straight vibration guide rail, a straight vibration guide rail pad plate and a straight vibration guide rail pressing plate, and the straight vibration guide rail is fixed on the straight vibration guide rail pad plate.
3. The double-shaft full-automatic winding machine according to claim 2, wherein a straight vibration outlet transition plate and a connecting plate which are matched with each other are arranged at the end part of the straight vibration guide rail pressing plate, a straight vibration outlet height adjusting plate is connected to the lower part of the straight vibration outlet transition plate, a magnetic core arranging part which is in abutting fit with the straight vibration outlet is arranged on the periphery of the straight vibration outlet, the magnetic core arranging part comprises a cylinder, a cylinder connector, a guide rail, a cylinder positioning block, a cylinder connecting plate, a magnetic core positioning plate pressing plate and a magnetic core baffle plate, wherein the cylinder connector is connected between the cylinder and the cylinder positioning block, the magnetic core baffle plate is connected with the cylinder positioning block through the cylinder connecting plate, the magnetic core baffle plate is positioned on one side of the straight vibration outlet, and the magnetic core positioning plate pressing plate; the direct-vibration outlet connecting plate is fixed on a guide rail actuator connecting plate, the other end of the guide rail actuator connecting plate is provided with a spiral shifter connected with the moving mechanism, the middle part of the spiral shifter is provided with a groove, a magnetic drainage core air suction plate is movably arranged in the spiral shifter, and the magnetic drainage core air suction plate and the guide rail actuator connecting plate are connected into a whole.
4. The dual-spindle full-automatic winding machine according to claim 1, wherein the pick-and-place mechanism is provided with a rail groove, the moving mechanism is provided with a guide rail, the pick-and-place mechanism is movably connected with the moving mechanism by buckling the rail groove with the guide rail, the rail groove is arranged on a movable support perpendicular to the plane of the base table, the vacuum generator and the vacuum chuck are respectively arranged on the upper part and the lower part of the movable support, and the port of the vacuum generator is externally connected with a pneumatic pump by a pipeline and a joint component.
5. The dual-shaft full-automatic winding machine according to claim 4, wherein a pressure sensor is connected to the periphery of the joint assembly, the joint assembly comprises a pressure manifold block, a plurality of quick joints and a micro joint, the pressure manifold block is fixed below the movable support through a connecting plate, and the pressure sensor is connected with the pressure manifold block.
6. The dual-spindle full-automatic winding machine according to claim 4, wherein a fixed bracket, a power device for driving the fixed bracket to move up and down, and a guide mechanism are arranged on the periphery of the vacuum chuck, and the power device is composed of a servo motor, a coupling, a screw rod support connected with the coupling, a screw rod and a screw rod moving seat.
7. The double-shaft full-automatic winding machine according to claim 4, wherein the vacuum chuck comprises two suction nozzles movably arranged on the slider, a round wire coil spring sleeved with the suction nozzles and a buckle for mounting and fixing the suction nozzles, a slider mounting plate is arranged between the slider provided with the suction nozzles and the movable support, the suction nozzles vertically penetrate through the slider mounting plate, the buckle is clamped on the upper portion of the suction nozzles, two sliding grooves in sliding connection with the slider are distributed on the surface of the slider mounting plate, guide shafts are arranged on two sides of the slider, a shaft sleeve is formed on the slider mounting plate and in sliding connection with the slider, a pressing shaft mounting plate is further arranged on the periphery of the slider, and a pressing shaft is arranged on the pressing shaft mounting plate.
8. The double-shaft full-automatic winding machine according to claim 1, wherein a turntable is movably arranged below the pick-and-place mechanism, the turntable mainly comprises a turntable panel and a turntable flange, and the turntable flange rotates around the center of the turntable panel; the panel of the rotary table is fixedly provided with a motor, more than four rope nozzles and a belt pulley transmission mechanism connected between the motor and the rope nozzles; the center of the cable nozzle is provided with a rotating shaft, the surface of the cable nozzle is sleeved with a spring, two ends of the spring are respectively connected with a retaining ring and a cable nozzle bearing seat, a cable nozzle pressing block is connected between the retaining rings of the two cable nozzles, the middle part of the cable nozzle pressing block is provided with a guide shaft which is in sliding connection with the cable nozzle pressing block, two ends of the cable nozzle pressing block are formed with buckling positions which are respectively buckled with the upper parts of the two cable nozzles, and the buckling positions are propped against the retaining rings.
9. The dual-shaft full-automatic winding machine according to claim 1, wherein a wire clamping and trimming mechanism is arranged on the periphery of the wire hanging mechanism, the wire clamping and trimming mechanism comprises a wire clamping seat and a clamp assembly body arranged on the wire clamping seat, a guide rail which is slidably connected with the clamp assembly body is arranged on the wire clamping seat, the clamp assembly body is arranged on the guide rail and comprises a clamp cylinder, a clamp support and a clamp at the end of the clamp support, a joint is connected between the clamp cylinder and the clamp, a wrench is connected between the joint and the clamp support, a groove is formed in the end of the clamp support, the clamp is movably arranged in the groove, an open groove is formed in the end of the clamp, and another clamp is arranged in the open groove and is rotatably connected.
10. The double-shaft full-automatic winding machine according to claim 1, wherein the two servomotors of the winding and winding mechanism are respectively arranged on two motor supports movably connected with each other, the motor supports comprise an X-shaft motor support and a Y-shaft motor support, the two motor supports are mutually connected in a sliding manner, a guide rail is arranged on the edge of the Y-shaft motor support, and the X-shaft motor support is provided with a slide block connected with the guide rail in a sliding manner; a U-shaped bracket is fixed at the bottom of the Y-axis motor bracket, a shaft is arranged between two side rods of the U-shaped bracket and the Y-axis motor bracket, the shaft vertically penetrates through the two side rods of the U-shaped bracket, and a linear bushing is sleeved in the shaft hole; a support unit is arranged in the middle of the Y-axis motor support, a screw nut, a screw rod, a light sensor and a light sensor blocking piece are arranged in the support unit, the sensor is externally connected with a PLC circuit, a motor rotating shaft of the servo motor penetrates through the side edge of the support unit and is connected with and drives the screw nut and the screw rod through a coupler, and a nut connecting block is connected to the periphery of the screw nut; the lower part of the X-axis motor support is a wire nozzle fixing plate, the servo motor is vertically arranged on the surface of the wire nozzle fixing plate, a shaft hole is formed in the wire nozzle fixing plate, a bearing and a bearing cover are installed at the end part of the shaft hole, a shaft wire guide needle transmission shaft is correspondingly arranged in the shaft hole, the upper part of the transmission shaft is an anti-wire jumper, a wire guide wheel support seat is fixedly connected to the periphery of the anti-wire jumper, a hole groove is formed in the end part of the wire guide wheel support seat, and a rotating shaft in sliding connection with the hole groove is arranged in the anti-wire jumper.
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CN2008101982257A CN101441935B (en) | 2008-09-01 | 2008-09-01 | Biax full-automatic coiling machine |
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CN2008101982257A CN101441935B (en) | 2008-09-01 | 2008-09-01 | Biax full-automatic coiling machine |
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CN101441935B true CN101441935B (en) | 2011-06-29 |
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