CN210875899U

CN210875899U - Plate product spraying equipment

Info

Publication number: CN210875899U
Application number: CN201921410836.3U
Authority: CN
Inventors: 何川; 张帅; 胡生浩; 汪洋
Original assignee: Sichuan Kunlun Petroleum Equipment Manufacturing Co ltd
Current assignee: Sichuan Kunlun Petroleum Equipment Manufacturing Co ltd
Priority date: 2019-08-28
Filing date: 2019-08-28
Publication date: 2020-06-30
Anticipated expiration: 2029-08-28

Abstract

The utility model discloses a board product spraying equipment, including being fixed in the rack-mount table that is used for supporting on the ground base, set up in tilting mechanism on the rack-mount table, set up in clamping mechanism on the tilting mechanism, one end are fixed in on the ground base and the other end is located the arm of clamping mechanism top set up in on the arm and through the paint nozzle of pipeline intercommunication paint container, and be used for control tilting mechanism upset and control the PLC control box of arm action. The utility model discloses clamping mechanism presss from both sides tightly the board class product to do the interior vertical and horizontal ascending removal in the plane through PLC control box control arm, realize the paint spraying operation of board class product through the paint nozzle, reduce the time of paint and personnel direct contact, prevent that paint from to personnel's health injury, effective protection personnel are healthy.

Description

Plate product spraying equipment

Technical Field

The utility model relates to a spraying equipment technical field, concretely relates to plate product spraying equipment.

Background

With the continuous progress of society, the rhythm of industrial production is faster and faster, and in the process of industrial production, steel is widely applied to modern industrial production due to convenient processing and high strength. The biggest defect faced by steel is easy corrosion, especially in places with higher humidity, the service life of common steel is shorter, in order to improve the rust-proof ability just before and the service life of the steel, a layer of anticorrosive paint needs to be sprayed on the surface of the steel to prevent oxygen and water vapor in the air from directly contacting the steel and prevent the corrosion of the steel, personnel operation is inevitable in the project of spraying the anticorrosive paint, as the anticorrosive paint more or less has components harmful to human bodies, the long-term contact with the anticorrosive paint inevitably causes certain damage to the bodies and brings certain influence to the health of the personnel, the whole steel is sprayed and anticorrosive due to larger area, a large amount of time of the personnel is consumed, the time of the contact between the personnel and the anticorrosive paint is also increased, meanwhile, the spraying efficiency is not high, and in order to solve the rapid spraying of plate products, the spraying efficiency is improved, the harm of the anticorrosive paint to personnel is reduced, and an automatic spraying device needs to be designed.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: the plate product spraying equipment is provided, the spraying efficiency of plate products is improved, the contact time of personnel and anticorrosive paint is reduced, the harm to the health of the personnel is reduced, and meanwhile, the spraying efficiency is improved.

In order to achieve the above object, the utility model adopts the following technical scheme:

the utility model provides a plate product spraying equipment, is used for the rack-mount table that supports including being fixed in on the ground base, set up in tilting mechanism on the rack-mount table, set up in clamping mechanism on the tilting mechanism, one end is fixed in on the ground base and the other end is located the arm of clamping mechanism top, set up in on the arm and through the paint nozzle of pipeline intercommunication paint container, and be used for controlling tilting mechanism upset and control the PLC control box of arm action.

Furthermore, the turnover mechanism comprises a turnover servo motor which is fixed on the rack mounting table and electrically connected with the PLC control box, and a connecting disc which is fixed on a rotating shaft of the turnover servo motor.

Furthermore, the clamping mechanism comprises a bearing plate fixedly connected with the connecting disc and used for bearing plate products, an air cylinder arranged on the bearing plate, and a clamp connected with the air cylinder and used for clamping the plate products.

Further, the mechanical arm is a three-level connecting rod type mechanical arm, and the paint nozzle is fixedly arranged at the tail end of the free end of the mechanical arm.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) when the utility model is used for paint spraying, only the plate products to be sprayed are required to be placed on the bearing plate, and the clamp is pushed by the air cylinder to clamp the plate products, at the moment, the working personnel can leave the spraying site, the mechanical arm drives the paint nozzle to reciprocate on the plane of the plate products under the control of the PLC control box to finish the paint spraying operation of the plate products, after one side of the plate products finishes paint spraying, the PLC control box controls the turnover mechanism to turn over for 180 degrees, and then the mechanical arm drives the paint nozzle to reciprocate to realize the paint spraying operation of the other side of the plate products, because in the paint spraying process, the paint spraying operation is controlled by the PLC control box, the paint spraying operation of the plate products is realized, the manual paint spraying operation is not required, the personnel is prevented from directly contacting with the paint during paint spraying, the harm of the paint to the health is greatly reduced, the healthy of personnel has effectually been guaranteed, simultaneously, owing to be mechanized spraying, also great improvement the efficiency of paint spraying.

Drawings

Fig. 1 is a schematic view of the mechanism of the present invention.

Wherein, the names corresponding to the reference numbers are:

the method comprises the following steps of 1-a rack mounting table, 2-a turnover mechanism, 3-a clamping mechanism, 4-a mechanical arm, 5-a paint nozzle, 6-a PLC (programmable logic controller) control box, 7-a turnover servo motor, 8-a connecting disc, 9-a bearing plate, 10-an air cylinder and 11-a clamp.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

As shown in fig. 1:

a plate product spraying device realizes automatic paint spraying operation of plate products, reduces contact time of personnel paint, and ensures physical health of personnel. The specific implementation mode is as follows: set up rack-mount table 1 on the bottom surface base, rack-mount table 1 mutual symmetry sets up two, all installs fixed tilting mechanism 2 on each rack-mount table, and tilting mechanism 2 comprises upset servo motor 7, the connection pad 8 of fixing in upset servo motor 2's pivot, and current PLC control box 6 is connected to upset servo motor 7, and the servo motor 7 of PLC control box control is done 180 upset actions.

In order to clamp the plate products, a clamping mechanism 3 is fixedly arranged on the connecting disc 8 and used for clamping the plate products, specifically, the clamping mechanism 3 comprises a bearing plate 9 fixedly connected with the connecting disc 8, the bearing plate 9 is used for bearing the plate products, the bearing plate 9 is arranged into an L-shaped structure, one surface of the L-shaped structure is fixedly arranged on the connecting disc, the other surface of the L-shaped structure is used for bearing the plate products, and two ends of the plate products are respectively placed on the bearing plate; simultaneously, fixed two cylinders 10 that set up on loading board 9, two cylinders are located the both ends of loading board respectively, mounting fixture 11 on the cylinder 10, cylinder 10 carries out the control of cylinder through the cylinder control valve, open the cylinder control valve, make the cylinder stretch out, it extends to drive anchor clamps 11, to place on loading board 9 board class product and compress tightly fixedly, prevent that board class product from removing, simultaneously, also enable the loading board upset 180 back, board class product also can be firm fixes on the loading board, realize the spraying operation on board class product two sides.

After pressing from both sides the board class product tightly, carry out the spraying operation through arm 4, specifically, arm 4 adopts current tertiary connecting rod formula arm, wherein, can 360 full degrees of freedom rotation between first order and the second level connecting rod, and receive PLC control box 6's control, the end of third level connecting rod is fixed with paint nozzle 5, paint nozzle 5 passes through the paint container of pipeline intercommunication storage paint, set up the pump on the pipeline, and the pump also links with PLC control box electricity, receive the control linkage of PLC control box.

The spraying method of the utility model comprises the following steps:

1. resetting the equipment: the turnover mechanism is in a horizontal position, the clamp of the clamping mechanism is ensured to be in an upper position, and the clamp is in an open state;

2. clamping a product: hoisting the plate products onto a bearing plate of the clamping mechanism, stirring a clamp cylinder control valve to enable a cylinder to extend out, and clamping the products through a clamp;

3. spraying: opening the paint nozzle and the PLC control box, and controlling the mechanical arm to do reciprocating motion in the plane up, down, left and right;

4. turning over a product: after one side of the plate product is sprayed, starting the turnover mechanism to rotate 180 degrees, and continuously repeating the process 3 to spray the other side;

5. and (5) after the spraying is finished, loosening the clamp through the clamp cylinder control valve, and unloading the product.

The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.

Claims

1. A plate product spraying equipment which is characterized in that: including being fixed in rack-mount table (1) that is used for supporting on the ground base, set up in tilting mechanism (2) on the rack-mount table (1), set up in clamping machine structure (3) on tilting mechanism (2), one end is fixed in on the ground base and the other end is located mechanical arm (4) of clamping machine structure (3) top set up in paint nozzle (5) that communicate the paint container on mechanical arm (4) and through the pipeline, and be used for control tilting mechanism (2) upset and control PLC control box (6) of mechanical arm (4) action.

2. A board product spraying apparatus according to claim 1, wherein: the turnover mechanism (2) comprises a turnover servo motor (7) which is fixed on the rack mounting table (1) and is electrically connected with the PLC control box (6), and a connecting disc (8) which is fixed on a rotating shaft of the turnover servo motor (7).

3. A board product spraying apparatus according to claim 2, wherein: the clamping mechanism (3) comprises a bearing plate (9) fixedly connected with the connecting disc (8) and used for bearing plate products, an air cylinder (10) arranged on the bearing plate (9), and a clamp (11) connected with the air cylinder (10) and used for clamping the plate products.

4. A plate product spraying apparatus according to any one of claims 1 to 3, wherein: the mechanical arm (4) is a three-level connecting rod type mechanical arm, and the paint nozzle (5) is fixedly arranged at the tail end of the free end of the mechanical arm (4).