Transformer substation inspection robot protection system
Technical Field
The utility model belongs to the technical field of the equipment is patrolled and examined to transformer substation, a transformer substation patrols and examines robot protection system is related to.
Background
In order to solve the problems of safety risk, low efficiency, timely fault finding and handling timeliness and the like of manual inspection of an electric power department, unattended intelligent substations are increasingly popularized, transformer substation inspection robots are born as they are, and special transformer substation inspection robots are often used in the unattended intelligent substations to replace manual daily inspection of the transformer substations. The transformer substation inspection robot has multiple technologies of map construction, autonomous positioning, visual navigation and laser navigation, and autonomous walking of the robot is realized. The system is mainly used for temperature monitoring of routing inspection electrical equipment, appearance routing inspection of the equipment (obvious discharge, dirt, damage and the like), reading acquisition of various instruments, sound monitoring and analysis of large-scale equipment such as switching state routing inspection of various switches, micro-meteorological environment information acquisition of various areas of a transformer substation and the like, and also has a self-checking function.
However, the functions and functions of the inspection robot are continuously improved, but the protection of the inspection robot has some defects, such as: for tropical and coastal areas, the working environment is accompanied by the problems of high temperature, high air humidity, high salt ion content in the air and the like, when the inspection robot inspects in a transformer substation in the area, the inspection robot is easily damaged or rusted due to high temperature, high humidity and high salt, and the working stability and the service life of the inspection robot are influenced.
Therefore, to the above problem, the utility model provides a transformer substation patrols and examines robot protection system.
Disclosure of Invention
The utility model aims to provide a: the utility model provides a transformer substation patrols and examines robot protection system has solved current robot of patrolling and examining self protection and still has the defect, leads to damaging and corrosion easily under the operational environment of high temperature, high humidity and high salt, influences the job stabilization nature and the life's of patrolling and examining the robot problem.
The utility model adopts the technical scheme as follows:
a protection system of a transformer substation inspection robot comprises a charging room and an inspection robot, wherein the inspection robot can move in and out of the charging room;
the inspection robot comprises a shell and internal components, wherein the internal components comprise a control box, and a control circuit board is arranged in the control box; the shell is made of an alloy material with corrosion-resistant paint, and a sealing gasket is arranged at a gap of the shell; the internal components are made of light materials, the control circuit board is made of a circuit board with three-proofing paint, and a soft heat-conducting silica gel pad is additionally arranged;
the room that charges includes the room body, sets up at the internal controller in room, humidity transducer, dehydrating unit and the charging device who is connected with the controller, humidity transducer sends the controller after detecting the humidity in the room that charges, and the controller is according to the corresponding dehydrating unit or the charging device that starts of preset's humidity threshold value.
Furthermore, the internal components further comprise a camera, a laser sensor and a four-wheel drive chassis which are connected with the control box, and the camera comprises a visible light camera and a thermal infrared imager.
Furthermore, the internal component further comprises a screw and a screw hole, the screw is used for locking the component, the screw is an anti-corrosion screw, the screw is specifically a screw plated with environment-friendly black zinc, and the screw hole is filled with a dispensing or corrosion-resistant coating.
Further, the control box also comprises a cooling fin and/or a fan which are arranged inside.
Further, the charging room further comprises a door and a ramp arranged in front of the door; a pressure sensor is arranged on the ramp, and an access control device is arranged at the joint of the upper part of the door and the house body; pressure sensor and entrance guard's device all are connected with the controller, pressure sensor detects and patrols and examines and whether sends the controller after getting into the ramp in room that charges of robot, and the door in room that charges is opened or closed to controller control entrance guard's device.
Further, the inside temperature sensor and the temperature regulation device who is connected with the controller that still are provided with of room body, temperature sensor conveys the controller after detecting the temperature in the room that charges, and the controller stops according to the start-stop of preset temperature threshold control temperature regulation device.
Furthermore, four corners of the bottom surface of the house body are provided with supporting seats.
Further, the system also comprises robot protective clothing, and the robot protective clothing wraps the inspection robot from the top.
Further, the corrosion-resistant paint and the robot protective clothing are both in a color with high reflectivity.
Further, the housing specifically adopts NS111 alloy material, and the internal components specifically adopt aluminium material.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. a protection system for a transformer substation inspection robot improves the corrosion resistance of a robot shell by adopting an alloy material with corrosion-resistant coating on the shell, a sealing gasket is arranged at a gap of the shell to ensure that salt mist is difficult to enter the inspection robot, the self weight of the robot is reduced by adopting a light material as an internal component, a control circuit board adopts a circuit board with three-proofing paint, has higher corrosion resistance, and is additionally provided with a soft heat-conducting silica gel pad to enhance the heat dissipation performance of elements on the control circuit board; still through humidity transducer and dehydrating unit's cooperation, detect the humidity in the room that charges, according to the corresponding dehydrating unit or the charging device that start of preset humidity threshold value, effectively improved and patrolled and examined reliability and stability of robot work under the operational environment of high temperature, high humidity and high salt, increased the life who patrols and examines the robot and the life in room that charges.
2. The internal components of the utility model also comprise a camera, a laser sensor and a four-wheel drive chassis which are connected with the control box, wherein the camera comprises a visible light camera and a thermal infrared imager; the inspection robot realizes the appearance detection of the field equipment of the transformer substation and the inspection work of various instruments and switches through the camera and transmits the inspection work to a control circuit board in a control box; the map construction, self-service positioning and navigation are realized by the laser sensor and the laser navigation technology, and the map construction, self-service positioning and navigation are transmitted to the control circuit board in the control box, and a magnetic stripe does not need to be laid, so that the construction and maintenance cost is greatly reduced; and a control circuit board in the control box controls the four-wheel drive chassis to work, and drives the inspection robot to move.
3. The utility model discloses in inside components and parts are still including screw and the screw hole that is used for locking components and parts, the screw adopts rust-resistant screw that loses, specifically adopts the screw of plating black zinc of environmental protection, prevents the corrosion, the screw hole adopts the point to glue or corrosion resistant coating to fill, and the protection screw further prevents to patrol and examine the inside components and parts corrosion of robot.
4. The utility model discloses in the control box is still including setting up fin and/or the fan in inside, fully dispels the heat to control circuit board.
5. The utility model discloses in the four corners of room body bottom surface all is provided with the supporting seat, keeps apart ground with the room body, prevents that surface water from getting into the room that charges, avoids the moist device in the room that charges of influence on ground.
6. The utility model discloses in the system still includes the robot protective clothing, the robot protective clothing is followed the top parcel and is patrolled and examined the robot, sets for the opening according to the input-output mouth of patrolling and examining the robot, can effectively play anticorrosive effect, the immersion of reducible water droplet when rainfall simultaneously.
7. The utility model discloses in corrosion-resistant coating with the robot protective clothing all adopts the colour that has high reflectivity, specifically can adopt white, can reflect the sunlight in a large number, reduces and patrols and examines the robot to sunshine, thermal absorption, reduces the temperature of shell.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and that for those skilled in the art, other relevant drawings can be obtained according to the drawings without inventive effort, wherein:
FIG. 1 is a schematic structural diagram of a protection system of a substation inspection robot;
fig. 2 is a flowchart of a first embodiment of the present invention;
fig. 3 is a schematic structural diagram of a third embodiment of the present invention;
the labels in the figure are: 1. the system comprises a charging room, a 2 inspection robot, a 3 casing, a 4 control box, a 5 camera, a 6 laser sensor, a 7 four-wheel drive chassis, a 8 pressure sensor, a 9 door control device, a 10 humidity sensor, a 11 dehumidifying device, a 12 supporting seat, a 13 ramp, a 14 controller, a 15 temperature sensor, a 16 temperature adjusting device, a 17 charging device, a 18 weather detecting device, a 19 communication device, a 20 solar cell panel, a 21 display screen, a 22 smoke sensor and a 23 drain hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention, i.e., the described embodiments are only some, but not all, embodiments of the invention. The components of embodiments of the present invention, as generally described herein and illustrated in the figures, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The utility model provides a transformer substation patrols and examines robot protection system, has solved current robot self protection of patrolling and examining and still has the defect, leads to easily patrolling and examining the robot and damage and corrosion appear under the operational environment of high temperature, high humidity and high salt, influences the job stabilization nature and the life's of patrolling and examining the robot problem.
A protection system for a transformer substation inspection robot comprises a charging room 1 and an inspection robot 2, wherein the inspection robot 2 can move in and out of the charging room 1;
the inspection robot 2 comprises a shell 3 and internal components, the internal components comprise a control box 4, and a control circuit board is arranged in the control box 4; the shell 3 is made of an alloy material with corrosion-resistant paint, and a sealing gasket is arranged at a gap of the shell 3; the internal components are made of light materials, the control circuit board is made of a circuit board with three-proofing paint, and a soft heat-conducting silica gel pad is additionally arranged;
the charging room 1 comprises a room body, a controller 14 arranged inside the room body, a humidity sensor 10 connected with the controller 14, a dehumidifying device 11 and a charging device 17.
The utility model discloses an alloy material that the shell adopted to have corrosion-resistant coating improves the corrosion resistance of robot shell, is provided with the sealed pad in shell crack department, guarantees that the salt fog is difficult to get into and patrols and examines robot inside, and adopts light material through inside components and parts, lightens the dead weight of robot, and control circuit board adopts the circuit board that has three proofings lacquer, has higher corrosion resistance, and installs soft heat conduction silica gel pad additional, strengthens the heat dispersion of the last component of control circuit board; still through humidity transducer and dehydrating unit's cooperation, detect the humidity in the room that charges, according to the corresponding dehydrating unit or the charging device that start of preset humidity threshold value, effectively improved and patrolled and examined reliability and stability of robot work under the operational environment of high temperature, high humidity and high salt, increased the life who patrols and examines the robot and the life in room that charges.
The features and properties of the present invention will be described in further detail with reference to the following examples.
Example one
The utility model provides a protection system of a transformer substation inspection robot, which comprises a charging room 1 and an inspection robot 2, wherein the inspection robot 2 can move in and out of the charging room 1;
the inspection robot 2 comprises a shell 3 and internal components, the internal components comprise a control box 4, a control circuit board is arranged in the control box 4, the electric quantity of the inspection robot is monitored in real time, and the inspection robot automatically returns to a charging room to supplement electric power; the shell 3 is made of an alloy material with corrosion-resistant paint, so that the corrosion resistance of the shell of the robot is improved, and a sealing gasket is arranged at a gap of the shell 3 to ensure that salt mist is difficult to enter the inspection robot 2; the control circuit board is a circuit board with three-proofing paint, has high corrosion resistance, and is additionally provided with a soft heat-conducting silica gel pad to enhance the heat dissipation performance of elements on the control circuit board;
the room 1 that charges includes the room body, sets up at the internal portion's in room controller 14, the humidity transducer 10 of being connected with controller 14, dehydrating unit 11 and charging device 17, humidity transducer 10 detects and sends controller 14 after the humidity in the room 1 that charges, and controller 14 is according to the corresponding dehydrating unit 11 or the charging device 17 of starting of preset humidity threshold value.
Furthermore, the internal components further comprise a camera 5, a laser sensor 6 and a four-wheel drive chassis 7 which are connected with the control box 4, and the camera 5 comprises a visible light camera and a thermal infrared imager; the inspection robot 2 realizes appearance detection of field equipment of the transformer substation and inspection work of various instruments and switches through the camera 5 and transmits the work to a control circuit board in the control box 4; the laser sensor 6 is used for realizing map construction, self-service positioning and navigation by adopting a laser navigation technology, and transmitting the map construction, self-service positioning and navigation to the control circuit board in the control box 4 without laying a magnetic stripe, so that the construction and maintenance cost is greatly reduced; and a control circuit board in the control box 4 controls the four-wheel drive chassis 7 to work to drive the inspection robot to move.
Further, the laser sensor 6 adopts a LV-H62 reflective laser sensor.
Furthermore, the internal components further comprise screws and screw holes for locking the components, the screws are anti-corrosion screws, the screws plated with environment-friendly black zinc are specifically adopted to prevent corrosion, the screw holes are filled with glue or corrosion-resistant paint to protect the screws, and corrosion of the internal components of the inspection robot 2 is further prevented.
Further, the control box 4 further comprises a heat sink and/or a fan arranged inside, so as to sufficiently dissipate heat of the control circuit board.
Further, the charging room 1 further comprises a door and a ramp 13 arranged in front of the door; a pressure sensor 8 is arranged on the ramp 13, and an access control device 9 is arranged at the joint of the upper part of the door and the room body; pressure sensor 8 and entrance guard's device 9 all are connected with controller 14, pressure sensor 8 detects and patrols and examines whether to convey controller 14 after getting into the ramp 13 in room 1 that charges of robot 2, and controller 14 control entrance guard's device 9 opens or closes the door in room 1 that charges.
Further, the pressure sensor 8 is a 1451 type PCB packaged pressure sensor.
Further, the inside temperature sensor 15 and the temperature regulation device 16 that are connected with the controller 14 that still are provided with of the room body, temperature sensor 15 conveys controller 14 after detecting the temperature in the room of charging 1, and controller 14 controls the start-stop of temperature regulation device 16 according to the temperature threshold value that sets for in advance.
Furthermore, the temperature sensor 15 and the humidity sensor 10 may adopt an SHT21 temperature and humidity sensor compatible with temperature and humidity acquisition; the dehumidifying device 11 can adopt a CS800 series intelligent dehumidifying device, and the temperature adjusting device 16 can adopt but not limited to a common air conditioner; the controller 14 is a programmable logic controller, and specifically may be a single chip or a PLC controller.
Further, the four corners of the bottom surface of the house body are provided with the supporting seats 12, so that the house body is isolated from the ground, the ground water is prevented from entering the charging house, and the moisture on the ground is prevented from affecting devices in the charging house 1.
Further, the corrosion-resistant coating adopts a color with high reflectivity, specifically can adopt white color, can reflect a large amount of sunlight, reduces the absorption of the inspection robot 2 to sunlight and heat, and reduces the temperature of the shell 3.
Further, the housing 3 specifically adopts an NS111 alloy material, and the internal components specifically adopt an aluminum material.
The working process is as follows:
the charging room 1 is characterized in that the door keeps a closed state for a long time except that the inspection robot 2 enters and exits;
when the inspection robot 2 drives into the ramp 13 of the charging room 1, the pressure sensor 8 detects the pressure and transmits the pressure to the controller 14, the controller 14 controls the entrance guard device 9 to open the door of the charging room 1, and the inspection robot 2 drives into the charging room 1; after the inspection robot 2 completely drives into the charging room 1, the pressure sensor 8 cannot sense the pressure, and the controller 14 controls the access control device 9 to close the door of the charging room 1;
at this time, the humidity sensor 10 detects the humidity in the charging room 1 and transmits the humidity to the controller 14, and the controller 14 determines whether dehumidification is needed according to a preset humidity threshold; if the air humidity exceeds the set threshold, the controller 14 starts the dehumidifying device 11 to dehumidify, the humidity sensor 10 continuously monitors the air humidity, after the air humidity meets the set standard, the dehumidifying operation is finished, and the controller 14 starts the charging device 17 to charge the inspection robot 2; if the air humidity is within the set threshold value, the controller 14 directly starts the charging device 17 to charge the inspection robot 2;
during charging, the charging device 17 generates heat, the temperature sensor 15 detects the temperature in the charging room 1 and transmits the temperature to the controller 14, and the controller 14 judges whether temperature reduction is needed according to a preset temperature threshold; if the air temperature exceeds a set threshold, the controller 14 starts the temperature adjusting device 16 to cool, the temperature sensor 15 continuously monitors the air temperature, the temperature is stopped to cool after the air temperature meets a set standard, and the controller 14 closes the temperature adjusting device 16;
after charging is finished, the controller 14 controls the charging device 17 to be closed, controls the access control device 9 to open the door of the charging room 1, and controls the inspection robot 2 to exit from the charging room 1; after the inspection robot 2 completely exits the ramp 13, the pressure sensor 8 cannot sense the pressure, and the controller 14 controls the access control device 9 to close the door of the charging room 1, so that the whole charging process is completed.
The utility model discloses an alloy material that the shell adopted to have corrosion-resistant coating improves the corrosion resistance of robot shell, is provided with the sealed pad in shell crack department, guarantees that the salt fog is difficult to get into and patrols and examines robot inside, and adopts light material through inside components and parts, lightens the dead weight of robot, and control circuit board adopts the circuit board that has three proofings lacquer, has higher corrosion resistance, and installs soft heat conduction silica gel pad additional, strengthens the heat dispersion of the last component of control circuit board; still through humidity transducer and dehydrating unit's cooperation, detect the humidity in the room that charges, according to the corresponding dehydrating unit or the charging device that start of preset humidity threshold value, effectively improved and patrolled and examined reliability and stability of robot work under the operational environment of high temperature, high humidity and high salt, increased the life who patrols and examines the robot and the life in room that charges.
Example two
This embodiment is on the basis of embodiment one, and further, the system still includes robot protective clothing, robot protective clothing is followed the top parcel and is patrolled and examined robot 2, sets for the opening according to the input-output mouth of patrolling and examining robot 2, during the specific use, is specially ordered to the function of patrolling and examining the robot, can effectively play anticorrosive effect, the immersion of reducible water droplet during the rainfall simultaneously.
Furthermore, the corrosion-resistant coating and the robot protective clothing are both in a color with high reflectivity, specifically white, can reflect a large amount of sunlight, reduce the absorption of the inspection robot 2 to sunlight and heat, and reduce the temperature of the shell 3.
EXAMPLE III
In this embodiment, on the basis of the first embodiment, further, the top surface of the housing of the charging room 1 is provided with a weather detection device 18 and a communication device 19 connected with the controller 14; the meteorological detection device 18 adopts RS-QXZ, and the communication device 19 adopts ATK-ESP 8266; the communication device 19 transmits information to the inspection robot 2 and the worker through WIFI, which is a technique known to those skilled in the art and will not be described herein.
The working principle is as follows: the weather detection device 18 is used for detecting weather conditions outside the charging room, such as rainfall, wind power, hail, dust and other extreme weather conditions, and if weather conditions unsuitable for the robot to work are detected, the device sends information to the controller 14, and then the controller 14 controls the communication device 19 to send instructions to the inspection robot 2; if the inspection robot 2 is outside the charging room 1, the controller 14 controls the communication device 19 to issue a room returning instruction to the inspection robot 2, and informs the robot operation and maintenance staff of performing secondary confirmation; if the inspection robot 2 is in the charging room 1, if the inspection robot 2 finishes charging at the moment, the controller 14 controls the communication device 19 to issue a waiting instruction to the inspection robot 2, and simultaneously informs the robot operation and maintenance staff to perform secondary confirmation, so that when severe weather is ensured, the inspection robot 2 is in the charging room 1 or reaches the charging room 1 as soon as possible, and the damage of the severe weather to the inspection robot 2 is reduced.
Further, the top surface of the body in room 1 that charges still is provided with solar cell panel 20, and the side is provided with the display screen 21 of being connected with controller 14, solar cell panel 20 is connected with display screen 21, can be for display screen 21 power supply when the illumination condition satisfies, and when the illumination condition can't satisfy the requirement, display screen 21 can be the same with other devices, uses ordinary access power supply, and solar cell panel 20 can save the electric energy to a certain extent.
Furthermore, a smoke sensor 22 connected with the controller 14 is arranged inside the house body, and the smoke sensor 22 can be a JKD-501 type smoke sensor; when smoke is detected by the smoke sensor 22, it is transmitted to the controller 14, and the controller 14 will terminate the charging process for the first time, disconnect the power supply of the charging device 17 and give an alarm to the maintenance personnel. Meanwhile, the charging room is provided with fire extinguishing bombs, so that open fire can be extinguished at the first time when an accident happens, and loss is reduced.
Furthermore, a drain hole 23 is formed in the bottom of the house body and used for draining accumulated water in the charging house; the external surface of the house body is coated with a reflective heat insulation coating, the reflective heat insulation coating adopts ZS-211 coating, the coating enables the charging house to effectively reflect solar rays in summer or in a hot zone, reduces the internal temperature of the charging house, and ensures that fire hazard caused by weather overheating can not occur in the charging process.
It should be noted that, the utility model discloses in charge room 1 and the aspect of the electricity connection of patrolling and examining robot 2 and wiring according to actual need, the technical personnel in the field can carry out simple design according to prior art, no longer describe herein. The laser sensor 6, the pressure sensor 8, the entrance guard device 9, the humidity sensor 10, the dehumidifier 11, the temperature sensor 15, the temperature regulator 16, the charger 17, the weather detector 18, the communicator 19, the solar panel 20, the display screen 21 and the smoke sensor 22 in the utility model are all universal standard parts or parts known by the technicians in the field, the structure and the principle of the method are known to the skilled person through technical manuals or through routine experiments, the function which can be realized by the programmable controller is a programming means which is commonly used by technicians in the field, the utility model solves the self-protection defect of the prior inspection robot through the mutual combination of the components, the inspection robot has the problems that the inspection robot is easy to damage and rust under the working environment of high temperature, high humidity and high salt, and the working stability and the service life of the inspection robot are influenced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalents and improvements made by those skilled in the art within the spirit and principle of the present invention should be included in the scope of the present invention.