CN210695791U - A industrialization processing equipment for tealeaves is kneaded - Google Patents
A industrialization processing equipment for tealeaves is kneaded Download PDFInfo
- Publication number
- CN210695791U CN210695791U CN201921523434.4U CN201921523434U CN210695791U CN 210695791 U CN210695791 U CN 210695791U CN 201921523434 U CN201921523434 U CN 201921523434U CN 210695791 U CN210695791 U CN 210695791U
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- Prior art keywords
- rolling
- box
- plate
- roller
- tea leaves
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- 238000012545 processing Methods 0.000 title description 5
- 238000005096 rolling process Methods 0.000 claims abstract description 100
- 241001122767 Theaceae Species 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000012994 industrial processing Methods 0.000 claims abstract description 11
- 238000004898 kneading Methods 0.000 abstract description 27
- 230000000694 effects Effects 0.000 abstract description 7
- 230000008859 change Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 2
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
The utility model discloses an industrial processing equipment for tea rolling, which comprises a discharging hopper, a rectangular rolling box and a base, wherein the discharging port of the discharging hopper is communicated with the feeding port of the rolling box, one side surface of the rolling box is provided with a box door, two sides of the interior of the rolling box, which are adjacent to the box door and the surface where the discharging hopper is arranged, are provided with chutes, the rolling box also comprises a roller, two ends of the roller are provided with guide wheels which are matched with the chutes, one side of the rolling box, which is close to the chutes, is provided with a brake box, the brake box comprises a rotating motor driving the guide wheels to rotate and a lead screw fixing the rotating motor, the utility model can change the gradient of the rolling plate through a telescopic rod during the tea rolling process, realizes automatic discharging, simultaneously turns the tea at the dead angle of the rolling box during the inclined rolling plate, and avoids the tea rolling with different thicknesses through the setting of a reset spring, resulting in the tea leaves not being stressed locally and thus causing the problem of poor kneading effect of the tea leaves in the middle.
Description
Technical Field
The utility model relates to a technical neighborhood of food industrialization processing equipment, concretely relates to industrialization processing equipment for tealeaves is kneaded.
Background
The rolling is a procedure for making tea leaves, and the leaves are broken and lightened by using the action of external force, and the tea leaves are rolled into strips, so that the volume is reduced, meanwhile, the tea leaf cells are damaged, and tea juice is kneaded out, so that the tea juice is extruded and attached to the surfaces of the leaves, the tea leaves are convenient to brew, and the tea leaf making method also has important effect on improving the taste concentration of the tea.
Traditional tealeaves adopts the manual work to knead, but the manual work is kneaded and can be increased artificial cost, it is different and difference according to operating personnel's level to knead the effect, and can't accomplish large batch production, modern tea production generally uses professional machine of kneading to knead and kneads, but current machine of kneading, knead the in-process at tealeaves, because there is the dead angle that can not knead in the equipment, it is unsatisfactory to make the blade knead the quality, still need subsequent screening, influence machining efficiency, and simultaneously, the plane structure of the lotus flower base of current machine of kneading can't realize automatic unloading, the roughness of hanging wall and lower wall is the same, and the thickness of tealeaves is different, thereby utilize the face to go to extrude, lead to local not atress easily, thereby lead to the effect of kneading of middle part tealeaves not good.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the prior art, the utility model provides an industrialization processing equipment for tealeaves is kneaded to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model adopts the following technical scheme: an industrial processing device for tea rolling comprises a discharging hopper, a rectangular rolling box and a base, wherein a discharging port of the discharging hopper is communicated with a feeding port of the rolling box, a box door is arranged on one side face of the rolling box, sliding grooves are formed in two faces, adjacent to the box door and the lower hopper, of the interior of the rolling box, a roller is further arranged at two ends of the roller, guide wheels matched with the sliding grooves are arranged at two ends of the roller, a braking box is arranged on one face, close to the sliding grooves, of the rolling box, the braking box comprises a rotating motor driving the guide wheels to rotate and a lead screw fixing the rotating motor, the rolling box is provided with a notch for translation of a power output shaft of the rotating motor, the lead screw and the sliding grooves are located on the same horizontal line, a rolling operation platform is arranged on the face, opposite to the feeding port, of the rolling box and comprises a base plate, and a plurality of telescopic rods are hinged to the bottom face of the, the other end of the telescopic rod is fixed with the twisting box, a plurality of reset springs are arranged on the top surface of the base plate, the other ends of the reset springs are connected with twisting plates matched with the roller, baffle plates are fixed on the side edges, far away from the box door, of the twisting plates, a discharge port is arranged at the bottom, close to the box door, of the twisting box, a sliding hopper is arranged at the discharge end of the discharge port, a supporting plate is arranged at the bottom of one side, opposite to the box door, of the twisting box, and the sliding hopper and the grounding end of the supporting plate are fixed with the base.
The industrial processing equipment for rolling tea leaves further comprises a controller, wherein a first signal output end of the controller is connected with a signal input end of the rotating motor, and a second signal output end of the controller is connected with a signal input end of the telescopic rod.
The utility model discloses knead the in-process at tealeaves, change the gradient of kneading the board through the telescopic link that sets up, realize automatic unloading, knead the in-process of board simultaneously in the slope and will knead the tealeaves of case die angle department and turn, through reset spring's setting, avoid when kneading the tealeaves of different thickness, lead to tealeaves local not atress to the problem that the effect is not good that kneads that leads to middle part tealeaves takes place.
Preferably, one surface of the rolling plate close to the roller is in a wave character shape, and the surface of the roller close to the rolling plate is a surface matched with the wave character shape, so that the friction force between the roller and the rolling plate is increased, and the rolling efficiency is improved.
Preferably, one surface of the box door close to the rolling plate is provided with a limiting block for limiting the position of the rolling plate in the rolling box.
Preferably, the one side of kneading and twisting the board and being close to the base plate is equipped with vibrating motor, when the unloading, is convenient for clear up out the tealeaves of pasting on kneading and twisting the board.
Preferably, the top end of the rolling box is provided with an air suction fan, and a signal input end of the air suction fan is connected with a third signal output end of the controller, so that the air flowing speed in the rolling box is increased, and moisture extruded during rolling of tea leaves is brought out.
The utility model has the advantages that:
1. the utility model discloses knead the in-process at tealeaves, the telescopic link through setting up can change the gradient of kneading the board, realizes automatic unloading, kneads the in-process of board simultaneously in the slope and will knead the tealeaves of case die angle department and turn, through reset spring's setting, avoids when kneading the tealeaves of different thickness, leads to the local not atress of tealeaves to lead to the problem that the effect is not good of kneading of middle part tealeaves.
2. The kneading efficiency is improved by designing the abutting surface of the kneading plate and the roller into the mutually engaged wavy character shape, and when kneading tea leaves, on one hand, the kneading surface of the kneading plate is increased, and on the other hand, the friction force between the roller and the kneading plate is increased.
3. The position of the twisting plate in the twisting box is limited, and the problem that the top of the twisting plate is tightly attached to the roller by the telescopic rod and the blades are broken or cannot be twisted is solved.
4. Through vibrating motor's setting, when the unloading, be convenient for clear up out the tealeaves of pasting on rolling the board.
5. Through the setting of the air suction fan, the speed of air flowing in the kneading box is enhanced, the moisture extruded when kneading tea leaves is taken out, the tea leaves are rolled into strips, and the volume is reduced to play a promoting role.
Description of the drawings:
fig. 1 is an overall schematic view of the present invention;
fig. 2 is a schematic sectional structure of the present invention;
FIG. 3 is a schematic cross-sectional view of the twisting chamber of the present invention;
fig. 4 is a schematic diagram of embodiment 2 of the present invention.
Description of reference numerals:
1. the device comprises a feeding hopper, 2, a rolling box, 21, a box door, 211, a limiting plate, 22, a sliding chute, 23, a roller, 231, a rotating motor, 24, a guide wheel, 25, a rolling operation platform, 251, a base plate, 252, a return spring, 253, a rolling plate, 26, an expansion rod, 27, a baffle plate, 28, an air suction fan, 29, a notch, 3, a supporting plate, 4, a sliding hopper, 5, a base, 6, a controller, 7, a braking box, 71 and a lead screw.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 3, an industrial processing device for rolling tea leaves comprises a lower hopper 1, a rectangular rolling box 2 and a base 5, wherein a discharge port of the lower hopper 1 is communicated with a feed port of the rolling box 2, a box door 21 is arranged on one side surface of the rolling box 2, sliding grooves 22 are arranged in the interior of the rolling box 2 and on two surfaces adjacent to the box door 21 and the surface of the lower hopper 1, a roller 23 is further arranged in the rolling box 2, guide wheels 24 matched with the sliding grooves 22 are arranged at two ends of the roller 23, a brake box 7 is arranged on one surface of the rolling box 2 close to the sliding grooves 22, the brake box 7 comprises a rotating motor 231 driving the guide wheels 24 to rotate and a lead screw 71 fixing the rotating motor 231, the rolling box 2 is provided with a notch 29 for the power output shaft of the rotating motor 231 to translate, the lead screw 71 and the sliding grooves 22 are arranged on the same horizontal line, a rolling operation platform 25 is arranged on the surface of the rolling box 2 opposite to the feed port, the rolling operation platform 25 comprises a base plate 251, a plurality of telescopic rods 26 are hinged to the bottom surface of the base plate 251, the other ends of the telescopic rods 26 are fixed to the rolling box 2, a plurality of return springs 252 are arranged on the top surface of the base plate 251, the other ends of the return springs 252 are connected with a rolling plate 253 matched with the roller 23, a baffle 27 is fixed to the side edge of the rolling plate 253, which is far away from the box door 21, the rolling box 2 is provided with a discharge port at the bottom, which is close to the box door 21, a chute 4 is arranged at the discharge end of the discharge port, a support plate 3 is arranged at the bottom of the rolling box 2, which is opposite to the box door 21, and the grounding ends of the chute 4 and the support plate 3 are fixed to.
The industrial processing equipment for rolling tea leaves further comprises a controller 6, wherein a first signal output end of the controller 6 is connected with a signal input end of a rotating motor 231, and a second signal output end of the controller 6 is connected with a signal input end of a telescopic rod 26.
In the implementation of the present invention, tea leaves are added into the kneading box 2 through the feeding hopper 1, and then the rotating motor 231 is started through the controller 6, so that the rotating motor 231 drives the roller 23 to roll on the kneading plate 253, and further tea juice in the tea leaves is kneaded out, wherein the rotating motor 231 is fixed on the nut of the screw 71, the rotating motor 231 drives the roller 23 to rotate while the rotating motor 231 drives the roller 23 to roll in the chute 22 through the arrangement of the screw 71, during the process of kneading the tea leaves, the rotating direction of the rotating motor 231 is controlled by changing the positive and negative current input into the rotating motor 231 through the controller 6, so as to drive the roller 23 to roll back and forth on the kneading plate 253, the height of the plurality of telescopic rods 26 is changed, so that the kneading plate 253 is continuously tilted in the kneading box 2, and then the tea leaves rolled on the kneading plate 253 are continuously kneaded out, when rolling tea on the board 253 in the extrusion of cylinder 23, through reset spring 252's setting, can will roll board 253 extrusion downwards, avoid crushing tealeaves, roll board 253 after at the roll extrusion of cylinder 23, reset spring 252 has the board 253 of rolling that will push down and resets, conveniently roll next time, when rolling the tealeaves of different thickness, make to roll board 253 and cylinder 23 between the complex inseparabler, make tealeaves atress even to the effect is rolled in the improvement.
Example 2
As shown in fig. 4, in addition to embodiment 1, a surface of the rolling plate 253 adjacent to the drum 23 is in a wave shape, a surface of the drum 23 abutting against the rolling plate 253 is a surface matching with the wave shape, and the rolling plate 253 and the surface of the drum 23 abutting against are designed into the wave shape engaging with each other, so that the rolling efficiency is improved, and when rolling tea leaves, on one hand, the rolling surface area of the rolling plate 253 is increased, and on the other hand, the friction force between the drum 23 and the rolling plate 253 is increased.
Example 3
As shown in fig. 2, based on embodiment 1, a limiting block 211 is further disposed on a surface of the box door 21 close to the rolling plate 253 to limit the position of the rolling plate 253 in the rolling box 2, so as to avoid the problem that the telescopic rod 26 presses the top of the rolling plate 253 to the roller 23 too tightly, and the blades are crushed or the gap between the rolling plate 253 and the roller 23 is too small, and the blades cannot be rolled.
Example 4
On the basis of embodiment 1, furthermore, a vibration motor is arranged on one surface of the rolling plate 253, which is close to the base plate 251, and through the arrangement of the vibration motor, tea leaves stuck on the rolling plate 253 can be cleaned out conveniently during blanking.
Example 5
As shown in fig. 2, in addition to the embodiment 1, a suction fan 28 is further provided at the top end of the rolling box 2, a signal input end of the suction fan 28 is connected to a third signal output end of the controller 6, and the setting of the suction fan 28 enhances the speed of air flow in the rolling box 2, thereby bringing out moisture squeezed out during rolling of tea leaves, and promoting the turning of the leaf into strips and volume reduction.
The above-mentioned embodiments only express the specific embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (5)
1. An industrial processing device for rolling tea leaves comprises a discharging hopper, a rectangular rolling box and a base, and is characterized in that a discharging port of the discharging hopper is communicated with a feeding port of the rolling box, a box door is arranged on one side face of the rolling box, sliding grooves are arranged on two faces, adjacent to the box door and the discharging hopper, in the rolling box, a roller is further arranged at two ends of the roller, guide wheels matched with the sliding grooves are arranged at two ends of the roller, a braking box is arranged on one face, close to the sliding grooves, of the rolling box, the braking box comprises a rotating motor driving the guide wheels to rotate and a lead screw fixing the rotating motor, a notch for the power output shaft of the rotating motor to move horizontally is arranged in the rolling box, the lead screw and the sliding grooves are positioned on the same horizontal line, a rolling operation platform is arranged on one face, opposite to the feeding port, of the rolling box and the rolling operation platform comprises a base plate, the bottom surface of the base plate is hinged with a plurality of telescopic rods, the other ends of the telescopic rods are fixed with the rolling box, the top surface of the base plate is provided with a plurality of reset springs, the other ends of the reset springs are connected with the rolling plate matched with the roller, the side edge of the rolling plate, away from the box door, is fixedly provided with a baffle, the rolling box is provided with a discharge port close to the bottom of the box door, the discharge end of the discharge port is provided with a chute, the bottom of one side, opposite to the box door, of the rolling box is provided with a support plate, and the chute and the grounding end of the support plate are fixed with the;
the industrial processing equipment for rolling tea leaves further comprises a controller, wherein a first signal output end of the controller is connected with a signal input end of the rotating motor, and a second signal output end of the controller is connected with a signal input end of the telescopic rod.
2. The industrial processing equipment for rolling tea leaves as claimed in claim 1, wherein the surface of the rolling plate close to the roller is in the shape of a wave, and the surface of the roller close to the rolling plate is a surface matched with the wave shape.
3. The industrial processing equipment for rolling tea leaves as claimed in claim 1, wherein a limiting block is arranged on one surface of the box door close to the rolling plate.
4. The industrial processing facility for rolling tea leaves as claimed in claim 1, wherein a vibration motor is provided to a face of the rolling plate adjacent to the base plate.
5. The industrial processing equipment for rolling tea leaves as claimed in claim 1, wherein a suction fan is arranged at the top end of the rolling box, and a signal input end of the suction fan is connected with a third signal output end of the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921523434.4U CN210695791U (en) | 2019-09-12 | 2019-09-12 | A industrialization processing equipment for tealeaves is kneaded |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921523434.4U CN210695791U (en) | 2019-09-12 | 2019-09-12 | A industrialization processing equipment for tealeaves is kneaded |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210695791U true CN210695791U (en) | 2020-06-09 |
Family
ID=70923162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921523434.4U Expired - Fee Related CN210695791U (en) | 2019-09-12 | 2019-09-12 | A industrialization processing equipment for tealeaves is kneaded |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210695791U (en) |
-
2019
- 2019-09-12 CN CN201921523434.4U patent/CN210695791U/en not_active Expired - Fee Related
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200609 |
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| CF01 | Termination of patent right due to non-payment of annual fee |