CN210672521U - Brush roll drilling device for industrial brush production - Google Patents
Brush roll drilling device for industrial brush production Download PDFInfo
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- CN210672521U CN210672521U CN201921311243.1U CN201921311243U CN210672521U CN 210672521 U CN210672521 U CN 210672521U CN 201921311243 U CN201921311243 U CN 201921311243U CN 210672521 U CN210672521 U CN 210672521U
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- brush roll
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Abstract
The utility model relates to an industrial brush production facility technical field, concretely relates to brush roll drilling equipment is used in industrial brush production, including four support steps of device shell and device shell lower extreme edge installation, top-down is equipped with drilling equipment, the fixed subassembly of brush roll, slip track and garbage collection fill in proper order in the inner chamber of device shell, the fixed subassembly of brush roll transversely inserts and establishes on the lateral wall of device shell, the fixed subassembly slidable mounting of brush roll is on the slip track. The utility model overcomes the defects of the prior art, has reasonable design and compact structure, effectively solves the problems of poor drilling accuracy, low efficiency and poor effect of the existing brush roll drilling device, and the redundant fragments drilled on the brush roll can scatter out, thereby influencing the processing environment and endangering the health of human bodies on one hand; on the other hand, the scraps are difficult to clean, the production progress is influenced, and the method has higher social use value and application prospect.
Description
Technical Field
The utility model relates to an industry brush production facility technical field, concretely relates to brush roll drilling equipment is used in industry brush production.
Background
The industrial brush is a novel product upgraded and improved on the basis of a civil brush, and is mainly used for cleaning, dust removal, polishing and the like in the industrial production process.
The brush roller is one kind of industrial brush and consists of metal shaft, brush filament attachment, plastic pipe, nylon pipe, etc. and brush filament. In the production process of the brush roller, bristles are required to be planted on the surface of a brush wire attachment, namely the brush roller, holes for planting the bristles on the surface of the brush roller are required to be drilled before the bristles are planted, and then the bristles are planted in the holes after the bristles are turned, but the drilling precision of the conventional brush roller drilling device is poor, the efficiency is low, the effect is poor, and redundant debris drilled on the brush roller can scatter out, so that the processing environment can be influenced and the human health can be harmed; on the other hand, the scraps are difficult to clean, and the production progress is influenced.
The patent of publication No. CN208992174U discloses an automatic drilling device is used in industrial brush production, and it includes workstation and backup pad, the upper end symmetry of workstation is connected with two backup pads perpendicularly, is located the right side the backup pad lateral wall passes through support fixedly connected with servo motor, and servo motor's output passes through the one end of shaft coupling fixed connection driving shaft, the other end of driving shaft rotates with the lateral wall of left side backup pad to be connected, and the fixed first band pulley that has cup jointed on the driving shaft, first band pulley is connected with the second band pulley through driving belt, and the fixed driven shaft of pegging graft in the lateral wall middle part of second band pulley, and the device can realize that brush board surface drilling is even, but the device only be suitable for the drilling with the dull and stereotyped brush. Therefore, the brush roll drilling device for the industrial brush production is provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a brush roll drilling device for industrial brush production, which overcomes the defects of the prior art, has reasonable design and compact structure, effectively solves the problems of poor drilling accuracy, low efficiency and poor effect of the prior brush roll drilling device, and can scatter the redundant debris drilled on the brush roll, thereby influencing the processing environment and endangering the health of human bodies; on the other hand, the scraps are difficult to clean, and the production progress is influenced.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a brush roll drilling device for industrial brush production comprises a device shell and four supporting steps arranged on the edge of the lower end of the device shell, wherein a drilling device, a brush roll fixing assembly, a sliding track and a waste collecting hopper are sequentially arranged in an inner cavity of the device shell from top to bottom;
drilling equipment includes a plurality of pneumatic cylinders of fixed mounting on the roof in the device shell, and the upper end edge at same mounting panel is installed to the output of a plurality of pneumatic cylinders, horizontal rotation is inserted on the mounting panel and is equipped with a plurality of drilling rods, and the upper end of drilling rod installs spacing dish, spacing dish rotates and installs in the upper end of mounting panel, and the upper end coaxial arrangement of spacing dish has the sprocket, and a plurality of sprockets pass through chain drive and connect, one of them the sprocket is installed on driving motor's output, and driving motor passes through the upper end of support fixed mounting at the mounting panel.
Preferably, the brush roll fixing component comprises a mounting frame which is slidably mounted on a sliding rail, the mounting frame is of an open structure with an upper opening, a lower opening and a transverse side, a door plate is mounted on the transverse opening side of the mounting frame, the door plate is clamped on a feeding port formed in the side wall of the device shell, two fixing discs are symmetrically arranged on the upper portion of an inner cavity of the mounting frame, one side of each fixing disc, which is opposite to the other side, is respectively and coaxially mounted with an output end of a cylinder I and a first belt wheel, the output end of the cylinder I is fixedly mounted on the side wall of the door plate, the first belt wheel is rotatably mounted on the inner wall of the mounting frame, the first belt wheel is connected with a second belt wheel through a transmission belt, the second belt wheel is fixedly mounted on the output end of a servo motor, the servo motor is fixedly mounted in.
Preferably, the lower end of the waste collecting hopper extends to the outer cavity of the device shell and is provided with a gate valve.
Preferably, a control panel is installed on the side wall of the device shell, a display screen and a control button are arranged on the control panel, and a PLC is arranged in the control panel.
Preferably, the outer wall of the door plate is provided with a pulling handle, a rotating pin is arranged above the door plate, and the rotating pin is rotatably arranged on the outer wall of the device shell.
Preferably, one side, opposite to the fixed disks, of each fixed disk is provided with a positioning groove matched with the two ends of the brush roller.
(III) advantageous effects
The embodiment of the utility model provides a brush roll drilling equipment is used in industrial brush production possesses following beneficial effect:
1. through the combined structure of the brush roll fixing assembly, the sliding track, the drawing handle and the rotating pin, the brush roll fixing assembly is transversely drawn, the brush roll a can be installed outside the device shell, the brush roll a can be positioned and fixed in the inner cavity of the device shell in a sliding mode, meanwhile, the drawing handle is convenient to draw out of the brush roll fixing assembly, the brush roll a can be fixed and disassembled, the rotating pin is combined, the position of the brush roll fixing assembly in the inner cavity of the device shell is effectively guaranteed to be fixed, the positioning time is shortened, and the drilling accuracy is improved.
2. Through the combined structure of the brush roll fixing assembly and the drilling device, the brush roll fixing assembly is used for positioning and fixing the brush roll, then, the drilling device is used for drilling the positioned brush roll downwards, the brush roll fixing assembly is combined with the drilling device to rotate and drill the brush roll in a staggered mode, the drilling efficiency of the brush roll is greatly improved, and the drilling density and the uniform distribution of the brush roll are guaranteed.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the fixing assembly of the brush roller according to the present invention;
FIG. 4 is a schematic structural view of a rotating pin according to the present invention;
in the figure: the device comprises a device shell 1, a supporting step 2, a brush roll fixing component 3, a mounting frame 31, a door plate 32, a fixed disc 33, an air cylinder 34, a first belt wheel 35, a case 36, a transmission belt 37, a second belt wheel 38, a servo motor 39, a sliding track 4, a waste collecting hopper 5, a gate valve 6, a drilling device 7, a hydraulic cylinder 71, a mounting plate 72, a drill rod 73, a limiting disc 74, a chain wheel 75, a chain 76, a driving motor 77, a drawing handle 8, a rotating pin 9, a control panel 10 and a brush roll a.
Detailed Description
The invention will be further described with reference to the following figures 1-4 and examples:
the utility model provides a brush roll drilling equipment for industrial brush production, includes four support steps 2 of 1 lower extreme edge-mounting of device shell 1 and device shell, top-down is equipped with drilling equipment 7, brush roll fixed subassembly 3, slip track 4 and garbage collection fill 5 in proper order in the inner chamber of device shell 1, brush roll fixed subassembly 3 transversely inserts and establishes on the lateral wall of device shell 1, 3 slidable mounting of brush roll fixed subassembly are on slip track 4, and the horizontal pull of brush roll fixed subassembly 3 can install brush roll an in device shell 1 outside, and the location and fixed are accomplished to the inner chamber that slides into device shell 1, and drilling equipment 7 starts afterwards, drills brush roll a.
In this embodiment, as shown in fig. 2, the drilling device 7 comprises a plurality of hydraulic cylinders 71 fixedly mounted on the inner top wall of the device housing 1, and the output ends of a plurality of hydraulic cylinders 71 are arranged at the upper end edge of the same mounting plate 72, a plurality of drill rods 73 are transversely and rotatably inserted into the mounting plate 72, and the upper end of the drill rod 73 is provided with a limiting disc 74, the limiting disc 74 is rotatably arranged at the upper end of the mounting plate 72, and the upper end of the limiting disc 74 is coaxially provided with a chain wheel 75, a plurality of chain wheels 75 are in transmission connection through a chain 76, one of the sprockets 75 is mounted on an output end of a driving motor 77, and the driving motor 77 is fixedly mounted on an upper end of the mounting plate 72 through a bracket, the driving motor 77 is started, the plurality of drill rods 73 are driven to rotate in the same direction through the transmission mechanisms of the plurality of chain wheels 75 and the chains 76, and the plurality of drill rods 73 at the lower end of the mounting plate 72 are pushed to drill the positioned brush roller a downwards in combination with synchronous starting of the plurality of hydraulic cylinders 71.
In this embodiment, as shown in fig. 3, the brush roll fixing assembly 3 includes a mounting frame 31 slidably mounted on the sliding rail 4, the mounting frame 31 is an open structure with an opening at upper, lower and lateral sides, a door plate 32 is mounted on the lateral opening side of the mounting frame 31, the door plate 32 is clamped on a feeding port formed on the side wall of the device housing 1, two fixing discs 33 are symmetrically arranged on the upper portion of the inner cavity of the mounting frame 31, an output end of a cylinder i 34 and a first pulley 35 are respectively and coaxially mounted on opposite sides of the two fixing discs 33, the output end of the cylinder i 34 is fixedly mounted on the side wall of the door plate 32, the first pulley 35 is rotatably mounted on the inner wall of the mounting frame 31, the first pulley 35 is connected to a second pulley 38 through a transmission belt 37, the second pulley 38 is fixedly mounted on the output end of a servo motor 39, the servo motor 39 is fixedly mounted in the chassis 36, and the case 36 is fixedly mounted on the inner wall of the mounting frame 31, the mounting frame 31 is pulled out, the brush roller a is placed in the middle of the two fixed disks 33, then the air cylinder 34 is started to drive the fixed disk 33 on the right side to move leftwards, the two fixed disks 33 clamp and position the two ends of the brush roller a, meanwhile, the hydraulic cylinder 71 drives the plurality of drill rods 73 to move upwards after the drilling device 7 drills a row of holes in the annular side wall of the brush roller in combination with the starting of the servo motor 39, and at the moment, the brush roller a is driven to rotate by a certain angle through the transmission mechanisms of the first belt pulley 35, the transmission belt 37 and the second belt pulley 38, so that the uniform drilling on the annular side wall of the brush.
In this embodiment, as shown in fig. 1 and 2, the lower end of the waste collecting hopper 5 extends to the outer cavity of the device housing 1 and is provided with a gate valve 6, and the waste collecting hopper 5 is used for collecting waste drilled by the brush roller a, so that on one hand, the cleanness of the inner cavity of the device housing 1 is ensured, on the other hand, the waste collecting hopper is convenient to recycle, and the resource utilization efficiency is improved.
In this embodiment, as shown in fig. 1, a control panel 10 is installed on a side wall of the device housing 1, a display screen and a control button are installed on the control panel 10, a PLC controller is installed in the control panel 10, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 10 is connected to the air cylinder 34, the servo motor 39, the hydraulic cylinder 71 and the driving motor 77 through electrical control lines;
after a processing person operates a control button on the control panel 10 and combines a PLC controller, the brush roll a is clamped and fixed through the pushing of the air cylinder 34, the brush roll fixing component 3 slides into the inner cavity of the device shell 1, and meanwhile, the rotating pin 9 is lowered down to lock the door plate 32; the hydraulic cylinders 71 and the driving motor 77 are effectively controlled to be started synchronously, and then the drill rods 73 go downwards to synchronously punch the uppermost ends of the positioned brush rolls a; after the punching is finished, the plurality of hydraulic cylinders 71 control the plurality of drill rods 73 to move upwards, at the moment, the servo motor 39 is started, and the brush roller a is driven to rotate by a certain angle through the transmission mechanisms of the first belt wheel 35, the transmission belt 37 and the second belt wheel 38 according to data preset by the PLC; subsequently, the hydraulic cylinder 71 is started to drive the drill rods 73 to move downwards again to synchronously punch the uppermost end of the positioned brush roller a, and the two processes are circulated in a reciprocating mode to ensure uniform drilling on the annular side wall of the brush roller a for hair planting of the brush roller a and improve the production efficiency of the rolling brush.
In this embodiment, as shown in fig. 1, 2 and 4, a drawing handle 8 is installed on an outer wall of the door plate 32, a rotating pin 9 is arranged above the door plate 32, the rotating pin 9 is rotatably installed on an outer wall of the device housing 1, the drawing handle 8 is convenient for drawing out the brush roll fixing assembly 3, the brush roll a is fixed and detached, and the rotating pin 9 is combined, so that the position of the brush roll fixing assembly 3 in the inner cavity of the device housing 1 is effectively ensured to be fixed.
In this embodiment, as shown in fig. 2 and 3, two opposite sides of the fixed disks 33 are respectively provided with positioning grooves matched with two ends of the brush roller a, so that the brush roller a is effectively clamped and fixed, and the positioning of the brush roller a is ensured.
It is understood that, in the present embodiment, the air cylinder 34 and the hydraulic cylinder 71 are used as driving mechanisms, and the on and off of the driving mechanisms can be automatically controlled by, for example, a Programmable Logic Controller (PLC), thereby improving the automation program thereof.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (6)
1. The utility model provides a brush roll drilling equipment is used in industry brush production, includes four support steps of device shell and device shell lower extreme edge installation, its characterized in that: the inner cavity of the device shell is sequentially provided with a drilling device, a brush roll fixing component, a sliding track and a waste collecting hopper from top to bottom, the brush roll fixing component is transversely inserted on the side wall of the device shell, and the brush roll fixing component is slidably arranged on the sliding track;
drilling equipment includes a plurality of pneumatic cylinders of fixed mounting on the roof in the device shell, and the upper end edge at same mounting panel is installed to the output of a plurality of pneumatic cylinders, horizontal rotation is inserted on the mounting panel and is equipped with a plurality of drilling rods, and the upper end of drilling rod installs spacing dish, spacing dish rotates and installs in the upper end of mounting panel, and the upper end coaxial arrangement of spacing dish has the sprocket, and a plurality of sprockets pass through chain drive and connect, one of them the sprocket is installed on driving motor's output, and driving motor passes through the upper end of support fixed mounting at the mounting panel.
2. The brush roll drilling device for the industrial brush production as claimed in claim 1, wherein: the brush roll fixing assembly comprises a mounting frame which is slidably mounted on a sliding rail, the mounting frame is of an open structure with an upper opening, a lower opening and a transverse side, a door plate is mounted on the transverse opening side of the mounting frame, the door plate is clamped on a feeding port formed in the side wall of a device shell, two fixing discs are symmetrically arranged on the upper portion of an inner cavity of the mounting frame, one side, back to the back, of each fixing disc is respectively and coaxially mounted with an output end of a cylinder I and a first belt wheel, the output end of the cylinder I is fixedly mounted on the side wall of the door plate, the first belt wheel is rotatably mounted on the inner wall of the mounting frame, the first belt wheel is connected with a second belt wheel through a transmission belt, the second belt wheel is fixedly mounted on the output end of a servo motor, the servo motor is fixedly mounted in a machine.
3. The brush roll drilling device for the industrial brush production as claimed in claim 1, wherein: the lower end of the waste collecting hopper extends to the outer cavity of the device shell and is provided with a gate valve.
4. The brush roll drilling device for the industrial brush production as claimed in claim 1, wherein: install control panel on the lateral wall of device shell, and be equipped with display screen and control button on the control panel, control panel embeds there is the PLC controller.
5. The brush roll drilling device for the industrial brush production as claimed in claim 2, wherein: the outer wall of the door plate is provided with a pulling handle, a rotating pin is arranged above the door plate, and the rotating pin is rotatably arranged on the outer wall of the device shell.
6. The brush roll drilling device for the industrial brush production as claimed in claim 2, wherein: and one side of the fixed disc opposite to the fixed disc is provided with positioning grooves matched with the two ends of the brush roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921311243.1U CN210672521U (en) | 2019-08-13 | 2019-08-13 | Brush roll drilling device for industrial brush production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921311243.1U CN210672521U (en) | 2019-08-13 | 2019-08-13 | Brush roll drilling device for industrial brush production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210672521U true CN210672521U (en) | 2020-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921311243.1U Active CN210672521U (en) | 2019-08-13 | 2019-08-13 | Brush roll drilling device for industrial brush production |
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| CN (1) | CN210672521U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111838957A (en) * | 2020-08-04 | 2020-10-30 | 安徽锦富清洁有限公司 | Industrial brush perforating device |
| CN112021774A (en) * | 2020-07-17 | 2020-12-04 | 无为县荣华鬃刷制品有限公司 | Bristle pore drilling table for manufacturing brush roller |
| CN113276214A (en) * | 2021-05-21 | 2021-08-20 | 安徽环美刷业股份有限公司 | Electric sweeper brush roller perforating device |
| CN113276223A (en) * | 2021-05-06 | 2021-08-20 | 常山县鑫晖清洁用品有限公司 | Drilling equipment for processing duster rods |
| CN113414152A (en) * | 2021-06-28 | 2021-09-21 | 欣旺达电动汽车电池有限公司 | Dust removing device |
| CN114873396A (en) * | 2022-04-26 | 2022-08-09 | 安徽理工大学 | LCD display with liquid crystal light valve |
-
2019
- 2019-08-13 CN CN201921311243.1U patent/CN210672521U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112021774A (en) * | 2020-07-17 | 2020-12-04 | 无为县荣华鬃刷制品有限公司 | Bristle pore drilling table for manufacturing brush roller |
| CN111838957A (en) * | 2020-08-04 | 2020-10-30 | 安徽锦富清洁有限公司 | Industrial brush perforating device |
| CN111838957B (en) * | 2020-08-04 | 2022-04-01 | 安徽锦富清洁有限公司 | Industrial brush perforating device |
| CN113276223A (en) * | 2021-05-06 | 2021-08-20 | 常山县鑫晖清洁用品有限公司 | Drilling equipment for processing duster rods |
| CN113276214A (en) * | 2021-05-21 | 2021-08-20 | 安徽环美刷业股份有限公司 | Electric sweeper brush roller perforating device |
| CN113414152A (en) * | 2021-06-28 | 2021-09-21 | 欣旺达电动汽车电池有限公司 | Dust removing device |
| CN113414152B (en) * | 2021-06-28 | 2024-04-30 | 欣旺达动力科技股份有限公司 | Dust removing device |
| CN114873396A (en) * | 2022-04-26 | 2022-08-09 | 安徽理工大学 | LCD display with liquid crystal light valve |
| CN114873396B (en) * | 2022-04-26 | 2023-11-10 | 安徽理工大学 | LCD display with liquid crystal light valve |
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