CN210655813U

CN210655813U - Brake disc washs handling frock

Info

Publication number: CN210655813U
Application number: CN201921722765.0U
Authority: CN
Inventors: 韩淑伟; 崔玉成; 吕义磊
Original assignee: Yantai Letai Auto Parts Co Ltd
Current assignee: Yantai Letai Auto Parts Co Ltd
Priority date: 2019-10-15
Filing date: 2019-10-15
Publication date: 2020-06-02
Anticipated expiration: 2029-10-15

Abstract

The utility model discloses a brake disc washs handling frock, including the conveying track of two relative settings, the portal frame that slides between two conveying tracks, the handling frame, two phases are to setting up at the portal frame horizontal end diapire and be used for driving the cylinder that the handling frame goes up and down, set up at handling frame top and a plurality of supporting beam that are horizontal attitude and set up at the supporting beam bottom and along its length direction equidistant a plurality of suspension beams that are vertical attitude of arranging, be equipped with a plurality of flying parts that are used for hanging the work piece along its axial equipartition on the suspension beam, be equipped with the installation component that is used for fixed flying part on the suspension beam, be equipped with the drive assembly that drives the portal frame and slide along its axial on the conveying track; this belt cleaning device does not need workman's transport brake disc one by one to the cleaning machine in, labour saving and time saving, the cleaning efficiency height.

Description

Brake disc washs handling frock

Technical Field

The utility model relates to a belt cleaning device's technical field, in particular to brake disc washs handling frock.

Background

The brake disc is an important component of a vehicle braking system, the quality of the brake disc directly affects the driving safety of an automobile, and a traditional brake pad is made of metal and is usually formed by machining after casting, so that the weight of the brake disc is heavy.

The brake discs are required to be cleaned after being processed, at present, the brake discs are generally manually carried into an ultrasonic cleaning machine one by one, and because hundreds of brake discs are required to be cleaned every day, the weight of the brake discs is heavier, and the brake discs are required to be taken out and collected one by workers, so that the labor intensity of the workers is greatly increased; and after the cleaning is finished, the cleaning efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a brake disc washs handling frock, its advantage: this belt cleaning device does not need workman's transport brake disc one by one to the cleaning machine in, labour saving and time saving, the cleaning efficiency height.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a brake disc washs handling frock, includes the conveying track of two relative settings, slides portal frame, handling frame between two conveying tracks, double-phase to setting up at portal frame horizontal end diapire and be used for driving the cylinder that handling frame goes up and down, set up at handling frame top and a plurality of supporting beams that are the horizontality that arrange along its length direction and set up in a plurality of suspension beams that are vertical attitude of supporting beam bottom and along its length direction equidistant range, be equipped with a plurality of flying parts that are used for hanging the work piece along its axial equipartition on the suspension beam, be equipped with the installation component who is used for fixed flying part on the suspension beam, be equipped with the drive assembly that the driving portal frame slided along its axial on the conveying track.

According to the technical scheme, firstly, a hanging piece is fixed on a suspension beam by using a mounting assembly; secondly, the lifting frame is moved to the position above the position needing to be cleaned by using a driving assembly; then the cylinder is used for driving the lifting frame to move downwards, so that the lifting frame can be moved to a proper position, and the cleaning is convenient; the arrangement of the plurality of suspension beams and the suspension parts realizes the synchronous cleaning of a plurality of workpieces, and the cleaning efficiency is high; the arrangement of the driving assembly does not need workers to carry the brake discs into the cleaning machine one by one, so that time and labor are saved; the hanging parts with different sizes and specifications are conveniently replaced by the mounting assembly, so that workpieces with different sizes and specifications can be hung conveniently, and the application range is wide.

The utility model discloses further set up to: the suspension part comprises a first support rod and a second support rod which are obliquely arranged opposite to the ground, the lower ends of the first support rod and the second support rod face the suspension beam, and a suspension space for suspending a workpiece is enclosed between the first support rod, the second support rod and the side wall of the suspension beam.

Through above-mentioned technical scheme, the flying piece that first branch and second branch combination formed can be simultaneously to hanging 2 work pieces, and second branch and first branch are arranged along the direction of height equidistance of hanging the roof beam, and then can hang a plurality of work pieces to can wash a plurality of work pieces in step, improve the cleaning efficiency.

The utility model discloses further set up to: the installation component comprises an installation block, a bolt and a nut, a plurality of installation grooves are uniformly distributed on two side walls of the suspension beam along the axial direction of the suspension beam, a through hole is formed in the side wall of the installation block, first insertion holes and second insertion holes which are penetrated through by the two side walls of the suspension beam and opposite to the notches of the installation grooves are formed in the two side walls of the suspension beam, the bolt sequentially penetrates through the first insertion holes, the through holes and the second insertion holes and is in threaded connection with the nut, the lower end of the first supporting rod and the lower end of the second supporting rod are hinged to the side wall of the installation block respectively, and an adjusting component used for adjusting the angle between the first supporting rod, the second supporting rod and the side wall of the suspension.

According to the technical scheme, the mounting block is inserted into the mounting groove, then the bolt is sequentially inserted into the first jack, the through hole and the second jack, and the nut is rotated to fix the mounting block in the mounting groove; the mounting mode is simple in structure, the first support rod and the second support rod with different sizes and specifications are convenient to disassemble, assemble and replace, workpieces with different shapes and specifications can be conveniently hung, and the mounting mode is wide in application range; because first branch and second branch are articulated with the installation piece, the setting of adjusting part is convenient for adjust the size of hanging the space to hang the work piece of different dimensions, application scope is wide.

The utility model discloses further set up to: the adjusting assembly comprises a plurality of positioning blocks, an extension block, an arc-shaped sleeve, an arc-shaped insertion block and screws, wherein the positioning blocks are arranged on two side walls of the suspension beam and are arranged at equal intervals along the axial direction of the suspension beam, the extension block is arranged on the first support rod and the second support rod and is close to one end of the first support rod and the second support rod, the arc-shaped sleeve is hinged to one of the first support rod and the second support rod, the arc-shaped sleeve is hinged to the other extension block, the arc-shaped insertion block slides in the arc-shaped sleeve, a.

Through the technical scheme, the first supporting rod and the second supporting rod are pulled to be close to or away from each other, so that the arc-shaped inserting block slides in the arc-shaped sleeve, and further, the angle between the first supporting rod and the side wall of the suspension beam and the angle between the second supporting rod and the side wall of the suspension beam are changed; after angle modulation accomplished, in inserting locating hole, fixed orifices in proper order with the screw from outer to interior, and then can fix arc sleeve and arc inserted block to hang the angle of space and fixed, further strengthened the stability fixed to first branch and second branch, the work piece of different thickness dimensions that can stabilize hangs, application scope is wide.

The utility model discloses further set up to: the top walls of the two conveying rails are axially provided with conveying grooves, the driving assembly comprises a screw rod, a conveying block and a motor, the screw rod is rotatably arranged in the two conveying grooves respectively, the conveying block is in threaded fit with the screw rod, the motor drives the screw rod to rotate, and the top ends of the two conveying blocks extend out of the conveying grooves and are fixed at the bottoms of the two vertical ends of the portal frame respectively.

Through above-mentioned technical scheme, starter motor, the lead screw rotates, because the conveying trough plays limiting displacement to the removal of conveying piece, and then the length direction of conveying piece edge lead screw slides to drive the stand and slide along conveying orbital length direction, finally can remove the handling frame to suitable position, be convenient for wash a plurality of brake discs in step, labour saving and time saving, the cleaning efficiency is high.

The utility model discloses further set up to: the lateral wall of arc inserted block is equipped with the guide block, telescopic inner wall of arc is equipped with the guide way that supplies the guide block to slide along its radian direction.

Through above-mentioned technical scheme, the cooperation of guide block and guide way plays spacing and direction's effect to the removal of arc inserted block, has improved the stability of arc inserted block process of sliding.

The utility model discloses further set up to: the first supporting rod and the second supporting rod are both coated with rubber pads.

Through above-mentioned technical scheme, the rubber pad has certain compliance, has strengthened the compactness of laminating between first branch, second branch and the work piece, can avoid hindering the work piece lateral wall, plays the guard action.

The utility model discloses further set up to: and a plurality of rubber plugging blocks are plugged in the mounting grooves.

Through above-mentioned technical scheme, because the rubber shutoff piece has certain sealing performance, can be used to block up the mounting groove, prevent to irrigate in the mounting groove, avoid the handling frame to aggravate, and then improve the stability of cylinder drive handling frame lift process.

To sum up, the utility model discloses following beneficial effect has:

1. firstly, fixing a suspension part on a suspension beam by using a mounting component; secondly, the lifting frame is moved to the position above the position needing to be cleaned by using a driving assembly; then the cylinder is used for driving the lifting frame to move downwards, so that the lifting frame can be moved to a proper position, the cleaning is convenient, workers do not need to carry the brake discs into the cleaning machine one by one, the time and the labor are saved, and the cleaning efficiency is high;

2. pulling the first support rod and the second support rod to be close to or far away from each other, so that the arc-shaped insert block slides in the arc-shaped sleeve, and further, the angle between the first support rod and the side wall of the suspension beam and the angle between the second support rod and the side wall of the suspension beam are changed; after the angle adjustment is finished, the screws are sequentially inserted into the positioning holes and the fixing holes from outside to inside, and then the arc-shaped sleeve and the arc-shaped inserting block can be fixed, so that the angle of the suspension space can be fixed, workpieces with different thicknesses and specifications can be suspended, and the application range is wide;

3. the rubber pad has certain compliance, has strengthened the compactness of laminating between first branch, second branch and the work piece, can avoid hindering the work piece lateral wall, plays the guard action.

Drawings

Fig. 1 is a schematic view of the overall structure of the present embodiment.

Fig. 2 is a schematic top sectional view of the present embodiment.

Fig. 3 is an enlarged schematic structural view for embodying the portion a in fig. 2.

Fig. 4 is a schematic side sectional view of a part of the connection relationship between the suspension and the suspension beam in the present embodiment.

Fig. 5 is a schematic structural view of a partial top cross section for embodying the connection relationship between the suspension beam and the suspension member in the present embodiment.

Fig. 6 is an enlarged schematic structural view for embodying the portion B in fig. 5.

Reference numerals: 1. a transfer rail; 2. a gantry; 201. a cross beam; 202. a column; 3. hoisting a frame; 4. a cylinder; 5. a support beam; 6. a suspension beam; 7. a suspension member; 71. a first support bar; 72. a second support bar; 73. a suspension space; 8. mounting the component; 81. mounting blocks; 82. a bolt; 83. a nut; 84. an adjustment assembly; 841. positioning blocks; 842. an extension block; 843. an arc-shaped sleeve; 844. an arc-shaped insert block; 845. a screw; 9. a drive assembly; 91. a screw rod; 92. a transfer block; 93. a motor; 10. mounting grooves; 11. a first jack; 12. a through hole; 13. a second jack; 14. positioning holes; 15. a fixing hole; 16. a transfer slot; 17. a guide block; 18. a guide groove; 19. a rubber pad; 20. a rubber plugging block; 21. an ultrasonic cleaning machine; 22. reinforcing ribs; 23. and (5) a workpiece.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b):

a brake disc washs handling frock, refers to figure 1, includes two relative transfer orbit 1 that set up, and transfer orbit 1 is one 20866the type setting, and one side of the below of transfer orbit 1 is equipped with ultrasonic cleaner 21, and ultrasonic cleaner 21 is the box setting.

Referring to fig. 1, the conveying track 1 is provided with a portal frame 2 along the length direction thereof in a sliding manner, the portal frame 2 comprises two oppositely arranged upright posts 202 and a cross beam 201 which is arranged between the top ends of the adjacent upright posts 202 and is opposite to the length direction of the conveying track 1, a hoisting frame 3 is arranged at the bottom of the cross beam 201, and the hoisting frame 3 is formed by enclosing a plurality of rectangular columns which are transverse and vertical.

Referring to fig. 1 and 2, a plurality of horizontal supporting beams 5 are uniformly distributed on the top of a lifting frame 3 along the length direction, a plurality of vertical suspension beams 6 are uniformly distributed on the bottom walls of the supporting beams 5 along the length direction, a plurality of suspension parts 7 are arranged on two side walls of each suspension beam 6 along the height direction of each suspension part, so that workpieces 23 can be conveniently suspended, and mounting assemblies 8 for fixing the suspension parts 7 are arranged on the side walls of the suspension beams 6, so that the suspension parts 7 with different sizes can be conveniently replaced, and the workpieces 23 with different sizes can be conveniently suspended; the conveying track 1 is provided with a driving component 9 for driving the upright column 202 to slide along the length direction of the upright column, so as to drive the lifting frame 3 to slide along the length direction of the conveying track 1, and further move the lifting frame 3 to the upper part of the ultrasonic cleaning machine 21; in order to facilitate the workers to take and place the workpieces 23, the two opposite air cylinders 4 are arranged on the bottom wall of the upper cross beam 201 of the suspension part 7, piston rods of the air cylinders 4 are fixed at two ends of the top wall of the lifting frame 3, and the suspended workpieces 23 are conveniently conveyed into the ultrasonic cleaning machine 21 for cleaning by the workers by utilizing retraction and extension of the piston rods of the air cylinders 4; the lifting tool with the structure does not need workers to carry brake discs to the ultrasonic cleaning machine 21 one by one, time and labor are saved, and cleaning efficiency is improved.

Referring to fig. 1 and 2, the reinforcing ribs 22 in the same axial direction as the support beam 5 are arranged between the opposite side walls of the suspension beams 6, so that the connection stability between the suspension beams 6 and the support beam 5 is enhanced, and the suspension stability of the workpiece 23 is improved.

Referring to fig. 1 and 2, the top wall of the conveying track 1 is provided with conveying grooves 16 along the axial direction thereof, the driving assembly 9 comprises a screw rod 91 rotatably arranged in the two conveying grooves 16, conveying blocks 92 in threaded fit with the screw rod 91, and motors 93 respectively arranged on the two end walls of the two conveying tracks 1, the driving shaft of the motor 93 extends into the conveying grooves 16 and is fixedly connected with one ends of the two screw rods 91, the other ends of the screw rods 91 are rotatably connected with the groove walls of the conveying grooves 16, and the two conveying blocks 92 are respectively fixed on the bottom walls of the two upright posts 202; the starter motor 93, lead screw 91 rotate, because the transfer chute 16 plays limiting displacement to the removal of conveying piece 92, and then conveying piece 92 slides along the length direction of lead screw 91 to drive stand 202 and slide along the length direction of transfer orbit 1, finally can remove handling frame 3 to suitable position, be convenient for wash a plurality of brake discs in step, labour saving and time saving, the cleaning efficiency is high.

Referring to fig. 2 and 3, the suspension member 7 includes a first support bar 71 and a second support bar 72 disposed obliquely to the ground, lower ends of the first support bar 71 and the second support bar 72 face the suspension beam 6, and a suspension space 73 for suspending the workpiece 23 is defined between the first support bar 71 and the side wall of the suspension beam 6 and the second support bar 72; the first and

second struts

71 and 72 are disposed obliquely to pass through the hole in the middle of the workpiece 23, thereby suspending the workpiece 23.

Referring to fig. 3, the first support rod 71 and the second support rod 72 are coated with the rubber pads 19, so that the tightness of the fit between the first support rod 71 and the workpiece 23 is enhanced, and the rubber pads 19 have certain flexibility, so that the side walls of the workpiece 23 are prevented from being scratched, and a protection effect is achieved.

Referring to fig. 3 and 4, the mounting assembly 8 includes a mounting block 81, a bolt 82 and a nut 83, which are hinged to the lower ends of the first support rod 71 and the second support rod 72, respectively, two side walls of the suspension beam 6 are uniformly provided with a plurality of mounting grooves 10 along the axial direction thereof, the mounting block 81 is inserted into the mounting grooves 10, the side walls of the mounting block 81 are provided with through holes 12, two groove walls of the mounting grooves 10 adjacent to the notches thereof are provided with a first insertion hole 11 and a second insertion hole 13 which penetrate through the two side walls of the suspension beam 6, and the first insertion hole 11 and the second insertion hole 13 are not on the same horizontal plane as the mounting grooves 10; during installation, the installation block 81 is firstly inserted into the installation groove 10, then the bolt 82 is sequentially inserted into the first jack 11, the through hole 12 and the second jack 13, and the nut 83 is rotated, so that the installation block 81 can be fixed in the installation groove 10; this mounting means, simple structure makes things convenient for the dismouting to change the first branch 71 and the second branch 72 of different dimensions to hang the work piece 23 of different shapes specifications, application scope is wide.

Referring to fig. 4, all blockking up in a plurality of mounting grooves 10 has rubber shutoff piece 20, can be used to block up mounting groove 10, prevents to irrigate in the mounting groove 10, leads to handling frame 3 to aggravate, can avoid lifting handling frame 3 out of ultrasonic cleaner 21 when the while, and ground is water entirely, has influenced the site work environment.

Referring to fig. 3 and 4, in order to facilitate the suspension of workpieces 23 with different thickness dimensions, an adjusting assembly 84 for adjusting the angle of the suspension space 73 is disposed between the opposite sidewalls of the first support bar 71 and the second support bar 72, the adjusting assembly 84 includes a plurality of positioning blocks 841 fixed to both sidewalls of the suspension beam 6 and arranged at equal intervals along the axial direction thereof, extension blocks 842 respectively disposed at the ends of the first support bar 71 and the second support bar 72 near the hinge joint, an arc-shaped sleeve 843 hinged to one of the extension blocks 842, an arc-shaped insertion block 844 hinged to the other extension block 842 and screws 845, wherein the arc-shaped insertion block 844 slides in the arc-shaped sleeve 843, the extension directions of the arc-shaped insertion block 844 and the arc-shaped sleeve 843 are in the same direction as the rotation tracks of the first supporting rod 71 and the second supporting rod 72, a plurality of positioning holes 14 for the screws 845 to penetrate through are uniformly distributed in the side walls of the arc-shaped sleeve 843 and the arc-shaped insertion block 844, and fixing holes 15 in threaded fit with the screws 845 are formed in the side walls of the positioning blocks 841;

when the angle needs to be adjusted, the first support rod 71 and the second support rod 72 are pulled to be close to or far away from each other, so that the arc-shaped inserting block 844 slides in the arc-shaped sleeve 843, and further the angle between the first support rod 71 and the side wall of the suspension beam 6 and the angle between the second support rod 72 and the side wall of the suspension beam 6 are changed; after angle modulation is accomplished, insert locating hole 14, fixed orifices 15 in proper order with screw 845 from outer to interior, and then can fix arc sleeve 843 and arc inserted block 844 to hang the angle of space 73 and fix, so that hang the work piece 23 of different thickness dimension specification, application scope is wide.

Referring to fig. 5 and 6, the side wall of the arc-shaped insertion block 844 is provided with a guide block 17, and the inner wall of the arc-shaped sleeve 843 is provided with a guide groove 18 along the radian direction thereof for the guide block 17 to slide; the cooperation of guide block 17 and guide way 18 plays spacing and the effect of direction to the removal of arc inserted block 844, has improved the stability of arc inserted block 844 process of sliding.

The working process is as follows: firstly, the mounting block 81 is inserted into the mounting groove 10, then the bolt 82 sequentially passes through the first insertion hole 11, the through hole 12 and the second insertion hole 13, and the first support rod 71 and the second support rod 72 can be fixed on the side wall of the suspension beam 6 by rotating the nut 83; secondly, the first support rod 71 and the second support rod 72 are rotated, the arc-shaped inserting block 844 slides in the arc-shaped sleeve 843, the size of the hanging space 73 can be adjusted, and after the adjustment is finished, the screws 845 are sequentially inserted into the positioning holes 14 and the fixing holes 15 from outside to inside, so that the stability of fixing the first support rod 71 and the second support rod 72 is enhanced, and the workpiece 23 can be stably hung; then, the motor 93 is started, the screw rod 91 rotates, and the lifting frame 3 is moved to a proper position; and finally, starting the air cylinder 4, and moving the lifting frame 3 downwards, so that the lifting frame 3 can be moved downwards into the ultrasonic cleaning machine 21 to finish synchronous cleaning of a plurality of workpieces 23.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides a brake disc washs handling frock which characterized in that: comprises two oppositely arranged conveying rails (1), a portal frame (2) sliding between the two conveying rails (1), a lifting frame (3), two cylinders (4) oppositely arranged at the bottom wall of the horizontal end of the portal frame (2) and used for driving the lifting frame (3) to lift, a plurality of horizontal supporting beams (5) arranged at the top of the lifting frame (3) and arranged along the length direction of the supporting beams, and a plurality of vertical suspension beams (6) arranged at the bottom of the supporting beams (5) and arranged at equal intervals along the length direction of the supporting beams, a plurality of suspension parts (7) for suspending workpieces (23) are uniformly distributed on the suspension beam (6) along the axial direction, the suspension beam (6) is provided with a mounting component (8) for fixing a suspension part (7), and a driving assembly (9) for driving the portal frame (2) to slide along the axial direction of the portal frame is arranged on the conveying track (1).

2. The brake disc cleaning and hoisting tool according to claim 1, characterized in that: the hanging piece (7) comprises a first supporting rod (71) and a second supporting rod (72) which are obliquely arranged opposite to the ground, the lower ends of the first supporting rod (71) and the second supporting rod (72) face the hanging beam (6), and a hanging space (73) for hanging the workpiece (23) is enclosed between the first supporting rod (71), the second supporting rod (72) and the side wall of the hanging beam (6).

3. The brake disc cleaning and hoisting tool according to claim 2, characterized in that: the mounting component (8) comprises a mounting block (81), a bolt (82) and a nut (83), a plurality of mounting grooves (10) are uniformly distributed on two side walls of the suspension beam (6) along the axial direction, the side wall of the mounting block (81) is provided with a through hole (12), the two groove walls of the mounting groove (10) opposite to the notch thereof are respectively provided with a first insertion hole (11) and a second insertion hole (13) which are penetrated through the two side walls of the suspension beam (6), the bolt (82) sequentially passes through the first jack (11), the through hole (12) and the second jack (13) and is in threaded connection with the nut (83), the lower ends of the first supporting rod (71) and the second supporting rod (72) are respectively hinged with the side wall of the mounting block (81), and an adjusting assembly (84) for adjusting the angle between the first support rod (71), the second support rod (72) and the side wall of the suspension beam (6) is arranged between the opposite side walls of the first support rod (71) and the second support rod (72).

4. The brake disc cleaning and hoisting tool according to claim 3, characterized in that: adjusting part (84) including set up at a plurality of locating pieces (841) that hang both sides wall and arrange along its axial equidistant, set up respectively at first branch (71) and second branch (72) and be close to articulated one end extend piece (842), with one of them extend piece (842) articulated arc sleeve (843), with another extension piece (842) articulated arc inserted block (844) and screw (845), arc inserted block (844) slides in arc sleeve (843), the lateral wall equipartition of arc sleeve (843) and arc inserted block (844) is equipped with locating hole (14) that a plurality of confession screws (845) passed, the lateral wall of locating piece (841) is equipped with fixed orifices (15) with screw (845) screw-thread fit.

5. The brake disc cleaning and hoisting tool according to claim 1, characterized in that: the conveying mechanism is characterized in that conveying grooves (16) are axially formed in the top wall of the conveying rail (1), the driving assembly (9) comprises a screw rod (91) which is rotatably arranged in the two conveying grooves (16), a conveying block (92) in threaded fit with the screw rod (91) and a motor (93) for driving the screw rod (91) to rotate, and the top ends of the conveying block (92) extend out of the conveying grooves (16) and are respectively fixed to the bottoms of the two vertical ends of the portal frame (2).

6. The brake disc cleaning and hoisting tool according to claim 4, characterized in that: the lateral wall of arc inserted block (844) is equipped with guide block (17), the inner wall of arc sleeve (843) is equipped with guide way (18) that supplies guide block (17) to slide along its radian direction.

7. The brake disc cleaning and hoisting tool according to claim 2, characterized in that: the first supporting rod (71) and the second supporting rod (72) are coated with rubber pads (19).

8. The brake disc cleaning and hoisting tool according to claim 3, characterized in that: rubber plugging blocks (20) are plugged in the mounting grooves (10).