CN210651989U - Storage device and production line for manufacturing steel wire crown belt - Google Patents

Storage device and production line for manufacturing steel wire crown belt Download PDF

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Publication number
CN210651989U
CN210651989U CN201920866499.2U CN201920866499U CN210651989U CN 210651989 U CN210651989 U CN 210651989U CN 201920866499 U CN201920866499 U CN 201920866499U CN 210651989 U CN210651989 U CN 210651989U
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China
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steel wire
wire crown
crown
extruder
frame
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CN201920866499.2U
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Chinese (zh)
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臧万永
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Link-Asia Smart Technology (suzhou) Co ltd
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Link-Asia Smart Technology (suzhou) Co ltd
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Abstract

The utility model provides a storage device, be in including frame and setting at least two sets of storage components in the frame, at least two sets of storage components are followed steel wire crown band direction of delivery is low reaches setting in proper order, the frame is adjacent two sets of including setting up support between the storage components, be provided with the cartridge assembly on the support, be used for fixing the stub bar in steel wire crown band, the utility model also provides a production line of making steel wire crown band with above-mentioned storage device, so, the utility model has the advantages of winding is efficient, the recruitment is with low costs.

Description

Storage device and production line for manufacturing steel wire crown belt
Technical Field
The utility model belongs to the technical field of tire production auxiliary assembly and specifically relates to a storage device and make production line in steel wire crown area is related to.
Background
The existing production line for manufacturing the steel wire crown belt is generally provided with a storage device for storing materials, wherein the storage device comprises a base plate and two groups of rotating rollers arranged on the front surface and the rear surface of the base plate, so that the storage device is suitable for storing the two groups of steel wire crown belts simultaneously. When the steel wire crown belt is just made, the steel wire crown belt needs to be manually pulled to bypass a plurality of rotating rollers, and because two groups of rotating rollers are respectively arranged on two sides of the base plate, the single traction and winding can not be completed by one person, so that the winding efficiency is reduced, and the labor cost is increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a storage device and make production line in steel wire crown area for solve the above-mentioned production line winding efficiency who makes the steel wire crown area poor, the technical problem that the recruitment is with high costs.
The technical scheme of the utility model is realized like this: the utility model provides a storage device, is in including frame and setting at least two sets of storage components in the frame, at least two sets of storage components follow steel wire crown area direction of delivery and go up the low reaches in proper order and set up, the frame is adjacent two sets of support between the storage components, be provided with cartridge assembly on the support, be used for fixing the stub bar in steel wire crown area.
Further, every group storage component includes two rows of guide arms of vertical setting, can slide the setting from top to bottom upper sliding frame and the setting that can slide from top to bottom on two rows of guide arms are in lower sliding frame on two rows of guide arms, the interval is equipped with a plurality of first live rollers on the upper sliding frame, the interval is equipped with a plurality of second live rollers on the lower sliding frame, a plurality of first live rollers with a plurality of second live rollers are in same vertical plane in the front and back direction.
Further, a plurality of first rotating rollers and/or a plurality of second rotating rollers of different magazine assemblies are arranged in a staggered manner in the front-rear direction.
Further, the chuck component comprises a first driving component and a first chuck part arranged at the driving end of the first driving component, and the bracket is also provided with a second chuck part, and the first chuck part can move towards the second chuck part under the driving of the first driving component so as to clamp the stub bar of the steel wire crown strip.
A production line for manufacturing steel wire crown strips comprises an ingot frame, an extruder device, a coiling device and the storage device, wherein the ingot frame is provided with at least two groups of steel wire coils for conveying steel wires towards a glue applying opening of the extruder device; the extruder device extrudes rubber from the glue applying opening, and the steel wire is continuously coated by the rubber to form a steel wire crown band in the process of conveying the steel wire through the glue applying opening; the storing device is used for storing the steel wire crown strip and conveying the steel wire crown strip towards the coiling device; and the coiling device is used for coiling the steel wire crown strip output by the storage device.
Further, the extruder device comprises an extruder body, an extrusion head arranged at one end of the extruder body and a gear pump arranged between the extruder body and the extrusion head.
Further, the extruder device also comprises a connecting rod which is pivotally connected on the extruder body, and the gear pump is connected with the connecting rod, so that the gear pump and the extrusion head can be opened or closed in a rotating mode relative to the extruder body; the extrusion head is pivotally connected at the outer end of the connecting rod so that the extrusion head can be rotationally opened or closed relative to the gear pump.
Further, the production line for manufacturing a wire crown strip further comprises a heating device for preheating the wire.
Further, the production line for manufacturing the steel wire crown strip further comprises a cooling device arranged at the downstream of the extruder device and used for cooling the manufactured steel wire crown strip.
Further, the production line for manufacturing the wire crown strip further comprises a tension roller device arranged downstream of the stock device, so that the wire crown strip is conveyed with constant tension.
Further, the production line for manufacturing the steel wire crown strip further comprises a cloth liner unwinding device, and when the coiling device coils the steel wire crown strip, the cloth liner unwinding device unwinds the cloth liner, so that the coiling device coils the steel wire crown strip and the cloth liner simultaneously.
By adopting the technical scheme, the beneficial effects of the utility model are that: the two groups of storage components of the storage device of the production line for manufacturing the steel wire crown band are sequentially arranged upstream and downstream along the conveying direction of the steel wire crown band, a clamping head component is arranged between the two storage components, in the manual material guiding process at the initial stage, two steel wire crown bands behind an extruder device are manually pulled towards the storage device, when a first steel wire crown band is pulled to pass through the first group of storage components, the first steel wire crown band is temporarily clamped by the clamping head component, then a second steel wire crown band is manually pulled to pass through the second group of storage components continuously and is guided to the downstream for coiling, finally, the first steel wire crown band on the clamping head component is manually pulled to the downstream for coiling, so that the traction operation of the two steel wire crown bands can be completed under the condition that the machine does not stop only by one person at the station of the storage device, avoid setting up both sides around the frame with two sets of storage components, cause the trouble that needs a plurality of manual work cooperation operations to winding efficiency, the reduction recruitment cost that improve.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a front view of the production line for manufacturing the steel wire crown band according to the present invention.
Fig. 2 is a top view of the structure shown in fig. 1.
Fig. 3 is a top view of the extruder device of the present invention.
Fig. 4 is the front view of the storage device of the present invention.
Fig. 5 is a top view of the structure shown in fig. 4.
Fig. 6 is a partially enlarged view of a portion a in fig. 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a production line 100 for manufacturing a steel wire crown strip, which sequentially comprises an ingot frame 1, a heating device 2, an extruder device 3, a cooling device 4, a storage device 5, a tension roller device 6, a coiling device 7 and a cloth liner unwinding device 8. The spindle frame 1 includes a guiding frame and two spindle shafts arranged up and down, each spindle shaft is provided with a plurality of spindle shafts, a steel wire 200 is wound on each spindle shaft in a certain tension, and the steel wire on the spindle shafts is guided and conveyed towards a glue applying opening 321 of the extruder device 3. Preferably, a steel wire breakage detection sensor is arranged on the spindle frame 1 and used for detecting whether the steel wire is broken or not and has an alarm function.
The heating device 2 is used for preheating the led-out steel wire, so that the rubber extruded by the downstream extruder device 3 can be better combined with the steel wire. The heating device 2 preferably heats the steel wire by electromagnetic heating.
The extruder device 3 includes an extruder body 31, an extrusion head 32 provided at one end of the extruder body 31, a gear pump 33 provided between the extruder body 31 and the extrusion head 32, and a link 34 pivotally connected to the extruder body. The gear pump 33 is connected to the connecting rod 34 so that the gear pump 33 and the extrusion head 32 can be rotatably opened or closed with respect to the extruder body 31. The extrusion head 32 is pivotally connected at the outer end of a linkage 34 such that the extrusion head 32 can be rotated open or closed relative to the gear pump 33. Thus, when the two axial sides of the gear pump 33 need to be cleaned, the extrusion head 32 can be rotated first, after the gear pump 33 on one side is cleaned, the extrusion head 32 and the gear pump 33 are rotated, and then the gear pump 33 on the other side is cleaned. In other embodiments, the extruder device 3 may not be provided with the gear pump 33.
The extruder body 31 is provided with a feeding hole 311, the extrusion head 32 is provided with a glue applying opening 321, the feeding hole 311 is used for receiving rubber glue, the processed rubber glue is extruded from the glue applying opening 321 through a screw 312 arranged inside the extruder body 31 through reprocessing inside the extruder body 31, the steel wire 200 is continuously coated with the rubber extruded from the glue applying opening 321 in the process that the steel wire 200 is conveyed through the glue applying opening 321 to form a steel wire crown band 300, and then the steel wire crown band 300 is continuously conveyed to the downstream cooling device 4.
The cooling device 4 comprises a supporting base 41, a cooling drum 42 which is arranged on the supporting base 41 and can rotate, and a driving device 43 which drives the cooling drum 42 to rotate around the rotation axis of the cooling drum, wherein a channel for circulating water to pass through is arranged on the inner side of the outer surface of the cooling drum 42, and when the circulating water passes through the channel, the steel wire crown belt 300 wound on the outer surface of the cooling drum 42 can be cooled.
The magazine 5 comprises a frame 51 and at least two groups of magazine assemblies 52 arranged in the frame 51. Each magazine 52 includes two rows of guide rods 521 vertically disposed in the frame 51, an upper slide frame 522 slidably disposed on the two rows of guide rods 521 up and down, and a lower slide frame 523 slidably disposed on the two rows of guide rods 521 up and down. A plurality of first rotating rollers 5221 are horizontally provided at intervals on one side of the upper sliding frame 522, a plurality of second rotating rollers 5231 are horizontally provided at intervals on one side of the lower sliding frame 523, the plurality of first rotating rollers 5221 and the plurality of second rotating rollers 5231 are respectively positioned on the same side, and the plurality of first rotating rollers 5221 and the plurality of second rotating rollers 5231 are positioned on the same vertical plane in the front-rear direction. The plurality of first rotating rollers 5221 and the plurality of second rotating rollers 5231 are offset from each other in the horizontal direction. The fed crown tape 300 is sequentially horizontally wound up and down on the outer circumferential surface of the first rotating roller 5221 and the outer circumferential surface of the second rotating roller 5231. When the upper carriage 522 moves away from the lower carriage 523, the magazine 5 performs the magazine. When the upper carriage 522 moves closer to the lower carriage 523, the magazine 5 discharges. In the present embodiment, there are two groups of magazine assemblies 52, and the two groups of magazine assemblies 52 are horizontally disposed adjacent to each other. Here, the left-right direction is the left-right direction as viewed in fig. 5.
The plurality of first rotating rollers 5221 and/or the plurality of second rotating rollers 5231 of different magazine assemblies 52 are arranged offset from each other in the front-rear direction. In the present embodiment, this means that the plurality of first rotating rollers 5221 of the first group magazine 52 and the plurality of first rotating rollers 5221 of the second group magazine 53 are arranged offset from each other in the front-rear direction. Alternatively, the plurality of second rotating rollers 5231 of the first group magazine 52 and the plurality of second rotating rollers 5231 of the second group magazine 52 are arranged offset from each other in the front-rear direction. Alternatively, the first rotating rollers 5221 and the second rotating rollers 5231 of the first group magazine 52 may be arranged to be offset from the first rotating rollers 5221 and the second rotating rollers 5231 of the second group magazine. This prevents interference during the process of storing and emptying the multiple groups of storage assemblies 52. In other embodiments, the same reasoning holds true when the magazine assembly 52 has more than three sets.
The frame 51 comprises a bracket 511 arranged between two adjacent groups of magazine assemblies 52, the magazine 5 further comprises a gripper assembly 53 arranged on the bracket 511, the gripper assembly 53 comprises a first driving assembly 531 and a first gripper head 532 arranged at the driving end of the first driving assembly 531, a second gripper head 533 is arranged on the bracket 511, and the first gripper head 532 can move towards or away from the second gripper head 533 under the driving of the first driving assembly 531 to perform gripping and releasing. In the present embodiment, the first driving unit 531 is an air cylinder.
In the manual feeding process of the initial stage of the storage device 5, two steel wire crown tapes 300 behind the extruder device 3 are manually pulled towards the storage device 5, after the first steel wire crown tape 300 is pulled to pass through the first storage component group 52 (the left storage component group in fig. 5), the first steel wire crown tape 300 is temporarily clamped by the chuck component 53, then the second steel wire crown tape 300 is manually pulled to pass through the second storage component group 52 (the right storage component group in fig. 5) and the second steel wire crown tape 300 is guided to the downstream for coiling, finally, the first steel wire crown tape 300 on the chuck component 53 is manually pulled to the downstream for coiling, so that the pulling operation of the two steel wire crown tapes 300 can be completed under the condition that only one person does not stop working at the station of the storage device, the two storage component groups 52 are prevented from being arranged at the front side and the rear side of the frame, causing the trouble of requiring a plurality of manual cooperation operations, thereby improving the winding efficiency and reducing the labor cost.
The first driving assembly 531 is electrically connected to a control module of the manufacturing line 100 for manufacturing the crown tape, and when the stub bar of the crown tape 300 is placed between the first nip portion 532 and the second nip portion 533, the first driving assembly 531 is triggered, so that the first driving assembly 531 drives the first nip portion 532 to move. Preferably, the first clamping portion 532 may be provided with a photo sensor electrically connected to the control module, when the crown band 300 is placed between the first clamping portion 532 and the second clamping portion 533, the photo sensor is triggered, the photo sensor sends a command to the control module, and the control module controls the first driving assembly 531 to perform a clamping action.
The tension roller device 6 is used for conveying the wire crown band 300 downstream of the stock device 5 to the winding device 7 with a certain tension. Specifically, the tension roller device 6 includes a tension pulley 61 and a fixed pulley 62 that are slidable up and down, and the wire cap strip 300 is wound around the outer circumferential surfaces of the tension pulley 61 and the fixed pulley 62 alternately for a plurality of turns. The tension of the wire crown band 300 can be maintained during the up-and-down sliding of the tension pulley 61, so that the wire crown band 300 maintains a constant tension. In this embodiment, there are two sets of tension roller devices 6, each abutting against two of the magazine assemblies 52.
The take-up device 7 comprises a spool which rotates for taking up the wire crown strip 300 delivered by the tension roller device 6. During the winding process by the winding device 7, the cloth liner unwinding device 8 simultaneously unwinds the cloth liner toward the spool. Specifically, the winding device 7 is provided with a laminating roller, and the laminating roller is in rolling contact with the spool. The cloth liner guided by the cloth liner unwinding device 8 is attached to the bottom of the attaching roller, and the steel wire crown tape 300 is attached to the top of the attaching roller, so that when the attaching roller rotates along with the spool, the cloth liner and the steel wire crown tape 300 are synchronously wound to the periphery of the spool, and the steel wire crown tape 300 is attached to the cloth liner.
To sum up, the two groups of storage assemblies 52 of the storage device 5 of the production line for manufacturing steel wire crown tapes of the present invention are sequentially arranged upstream and downstream along the conveying direction of the steel wire crown tape 300, and a clamping head assembly 53 is arranged between the two storage assemblies 52, during the initial manual feeding process, two steel wire crown tapes 300 after the extruder device 3 are manually pulled toward the storage device 5, after the first steel wire crown tape 300 is pulled to pass through the first group of storage assemblies 52 (left storage assembly in fig. 5), the first steel wire crown tape 300 is temporarily clamped by the clamping head assembly 53, then the second steel wire crown tape 300 is manually pulled to pass through the second group of storage assemblies 52 (right storage assembly in fig. 5) and continuously guide the second steel wire crown tape 300 to downstream for coiling, and finally, the first steel wire crown tape 300 on the clamping head assembly 53 is manually pulled to downstream for coiling, just can accomplish the operation of pulling of two steel wire crown belts 300 under the condition of not shutting down at 5 stations of storage device like this, avoid setting up two sets of storage components 52 both sides around the frame, cause the trouble that needs a plurality of manual work cooperations to the winding efficiency that improves, reduction recruitment cost.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (11)

1. A storage device, its characterized in that: including the frame and set up at least two sets of storage components in the frame, at least two sets of storage components follow steel wire crown area direction of delivery and go up the low reaches in proper order and set up, the frame is adjacent two sets ofly support between the storage components, be provided with cartridge assembly on the support, be used for fixing the stub bar in steel wire crown area.
2. The storing device according to claim 1, wherein each storing assembly comprises two rows of vertically arranged guide rods, an upper sliding frame arranged on the two rows of guide rods in a vertically sliding manner, and a lower sliding frame arranged on the two rows of guide rods in a vertically sliding manner, a plurality of first rotating rollers are arranged on the upper sliding frame at intervals, a plurality of second rotating rollers are arranged on the lower sliding frame at intervals, and the plurality of first rotating rollers and the plurality of second rotating rollers are arranged on the same vertical plane in the front-rear direction.
3. The magazine apparatus according to claim 2, wherein the plurality of first rotating rollers and/or the plurality of second rotating rollers of different magazine assemblies are arranged offset from each other in the front-rear direction.
4. The storing device according to claim 1, characterized in that the chuck assembly comprises a first driving assembly and a first chuck part arranged at the driving end of the first driving assembly, and a second chuck part is arranged on the bracket, and the first chuck part can move towards the second chuck part under the driving of the first driving assembly so as to clamp the stub bar of the steel wire crown strip.
5. A production line for manufacturing steel wire crown bands is characterized in that: comprising a spindle frame, an extruder device, a coiling device and a storing device according to any one of claims 1 to 4, wherein at least two groups of steel wire coils are arranged on the spindle frame and used for conveying steel wires towards a glue spreading opening of the extruder device; the extruder device extrudes rubber from the glue applying opening, and the steel wire is continuously coated by the rubber to form a steel wire crown band in the process of conveying the steel wire through the glue applying opening; the storing device is used for storing the steel wire crown strip and conveying the steel wire crown strip towards the coiling device; and the coiling device is used for coiling the steel wire crown strip output by the storage device.
6. The manufacturing line for wire crown strips according to claim 5, wherein said extruder device comprises an extruder body, an extrusion head provided at one end of said extruder body, and a gear pump provided between said extruder body and said extrusion head.
7. The manufacturing line for wire crown strips according to claim 6, wherein said extruder device further comprises a connecting rod pivotally connected to said extruder body, said gear pump being connected to said connecting rod such that said gear pump and said extrusion head can be rotated open or closed with respect to said extruder body; the extrusion head is pivotally connected at the outer end of the connecting rod so that the extrusion head can be rotationally opened or closed relative to the gear pump.
8. The manufacturing line of wire crown strips according to claim 5, further comprising heating means for preheating the wires.
9. The steel crown strip manufacturing line according to claim 5, further comprising a cooling device disposed downstream of the extruder device for cooling the manufactured steel crown strip.
10. The manufacturing line of wire crown strips according to claim 5, further comprising a tension roller device disposed downstream of said stock device so that said wire crown strips are conveyed with constant tension.
11. The manufacturing line of wire crown strips according to claim 5, further comprising a cloth liner unwinding device unwinding a cloth liner while the winding device winds the wire crown strips, so that the winding device winds the wire crown strips and the cloth liner simultaneously.
CN201920866499.2U 2019-06-11 2019-06-11 Storage device and production line for manufacturing steel wire crown belt Active CN210651989U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920866499.2U CN210651989U (en) 2019-06-11 2019-06-11 Storage device and production line for manufacturing steel wire crown belt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920866499.2U CN210651989U (en) 2019-06-11 2019-06-11 Storage device and production line for manufacturing steel wire crown belt

Publications (1)

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CN210651989U true CN210651989U (en) 2020-06-02

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CN201920866499.2U Active CN210651989U (en) 2019-06-11 2019-06-11 Storage device and production line for manufacturing steel wire crown belt

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978590A (en) * 2019-12-23 2020-04-10 杭州朝阳橡胶有限公司 Steel wire crown belt unwinding system and unwinding method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978590A (en) * 2019-12-23 2020-04-10 杭州朝阳橡胶有限公司 Steel wire crown belt unwinding system and unwinding method thereof

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