CN210625341U - Vacuum heat-insulation energy-saving ceramic kiln device - Google Patents

Abstract

The utility model provides a vacuum heat insulation energy-saving ceramic kiln device. The vacuum heat-insulation energy-saving ceramic kiln device comprises a base, the left side and the right side at the top of the base are respectively and fixedly connected with a heating mechanism and a cooling mechanism, the heating mechanism comprises a furnace frame, the inner wall fixedly connected with heat-insulation bricks of the furnace frame, the inner wall fixedly connected with heat-resistant plates of the heat-insulation bricks, the inner walls of the heat-resistant plates are provided with heating wires, the bottom of two sides of each heat-resistant plate is fixedly connected with supporting blocks, the top and the bottom of one side of the surface of the furnace frame are hinged to a door plate through hinges, and the surface of the door plate is. The utility model provides a thermal-insulated energy-conserving ceramic kiln device in vacuum has solved the slow problem of vapor release speed in traditional kiln cooling chamber, has improved cooling rate, the furthest has remain the waste heat simultaneously to reach energy-conserving effect, removal pottery that can convenient and fast has made things convenient for production flow, has improved production efficiency.

Description

Vacuum heat-insulation energy-saving ceramic kiln device

Technical Field

The utility model relates to an energy-conserving kiln field especially relates to a vacuum insulation energy-conserving ceramic kiln device.

Background

The kiln is a furnace for firing ceramic articles and sculptures or fusing enamel to the surface of metallic articles. The brick is generally built by bricks and stones, can be made into various specifications according to requirements, and can be operated by adopting combustible gas, oil or electricity. Electric kilns are easier to control temperature than kilns using combustible gases and oils, but some pottery and sculptors consider the temperature of electric kilns to rise too quickly. The temperature in the hearth of the kiln is measured by a pyrometer or a temperature measuring cone and can be seen through the peephole.

The ceramic kiln in the prior art has the problems of high waste heat waste, low heat utilization rate, short service life of the kiln, high maintenance cost and the like, and meanwhile, the ceramic kiln cannot well insulate heat in the use process, so that the environmental temperature is too high, the health of workers is influenced, and the ceramic kiln cannot be cooled rapidly in time after the ceramic kiln is manufactured.

Therefore, it is necessary to provide a vacuum heat-insulating energy-saving ceramic kiln device to solve the technical problems.

SUMMERY OF THE UTILITY MODEL

The utility model provides a vacuum heat insulation energy-saving ceramic kiln device, which solves the problem of low heat utilization rate of ceramic kilns in the prior art.

For solving the technical problem, the utility model provides a pair of energy-conserving ceramic kiln device of vacuum insulation, the on-line screen storage device comprises a base, the left side and the right side at base top are fixedly connected with heating mechanism and cooling body respectively, heating mechanism includes the rim, the inner wall fixedly connected with insulating brick of rim, the inner wall fixedly connected with heat-resisting board of insulating brick, the inner wall of heat-resisting board is provided with the heating wire, the equal fixedly connected with supporting shoe in bottom of heat-resisting board both sides, the top and the bottom of rim surface one side articulate through the hinge has the door plant, the fixed surface of door plant is connected with the handle.

Preferably, the cooling body includes the cooler bin, the top fixedly connected with bellows of cooler bin, the top fixedly connected with water tank of bellows, the bottom fixedly connected with air pump of bellows inner wall, the air inlet intercommunication of air pump has the intake pipe, the top of intake pipe runs through bellows and water tank in proper order and extends to the outside of water tank, the gas outlet intercommunication of air pump has the outlet duct, the bottom of outlet duct runs through bellows and cooler bin in proper order and extends to the inside of cooler bin.

Preferably, one side fixedly connected with condenser of water tank, the inside of water tank is provided with the condenser pipe, the output and the input of condenser respectively with the inlet end of condenser pipe with give vent to anger the end intercommunication.

Preferably, the top fixedly connected with booster of cooler bin, the bottom intercommunication of booster has the jet, the air pump passes through outlet duct and jet intercommunication.

Preferably, the sliding groove is formed in the top of the base, the top of the base is connected with the kiln car in a sliding mode through the sliding groove, telescopic columns are fixedly connected to the two sides of the bottom of the inner wall of the kiln car, the top ends of the telescopic columns penetrate through the kiln car and extend to the outside of the kiln car, and quartz plates are arranged on the top ends of the telescopic columns.

Preferably, the surface and the back of the kiln car are both fixedly connected with push rods.

Compared with the prior art, the utility model provides a vacuum heat insulation energy-saving ceramic kiln device has following beneficial effect:

the utility model provides a vacuum heat insulation energy-saving ceramic kiln device, the pottery that will heat is placed on the quartz plate on the kiln car, make the flexible post rise, lift the material, slide in the spout through the push rod, push the kiln car into in the heating mechanism, descend the flexible post and make the quartz plate put on the supporting shoe, close the door plant through the hinge, energize the heating wire, heat it, after finishing heating, push the kiln car to the below of quartz plate, raise the flexible post, hold the quartz plate, move the kiln car to the cooling mechanism in, open the condenser, make the liquid cool down, reopen the air pump, absorb air through the intake pipe, the gas after will cooling is let in the jet orifice through the outlet duct, and then pass through the booster, spout it, thereby reach the cooling effect, the device has solved the problem that vapor release speed is slow in the cooling chamber of traditional kiln, the cooling rate has been improved, meanwhile, the waste heat is reserved to the maximum extent, so that the energy-saving effect is achieved, the ceramic can be conveniently and quickly moved, the production flow is facilitated, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of a preferred embodiment of a vacuum heat-insulating energy-saving ceramic kiln device provided by the present invention;

FIG. 2 is a schematic structural view of the heating mechanism shown in FIG. 1;

fig. 3 is a schematic structural view of the water tank shown in fig. 1.

Reference numbers in the figures: 1. the device comprises a base, 2, a heating mechanism, 3, a cooling mechanism, 4, a furnace frame, 5, heat insulation bricks, 6, a heat-resistant plate, 7, heating wires, 8, supporting blocks, 9, hinges, 10, a door plate, 11, a handle, 12, a cooling box, 13, an air box, 14, a water tank, 15, an air pump, 16, an air inlet pipe, 17, an air outlet pipe, 18, a condenser, 19, a condensation pipe, 20, a supercharger, 21, an air nozzle, 22, a sliding groove, 23, a kiln car, 24, a telescopic column, 25, a quartz plate, 26 and a push rod.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and embodiments.

Please refer to fig. 1, fig. 2 and fig. 3 in combination, wherein fig. 1 is a schematic structural diagram of a preferred embodiment of a vacuum heat-insulating energy-saving ceramic kiln apparatus provided by the present invention; FIG. 2 is a schematic structural view of the heating mechanism shown in FIG. 1; fig. 3 is a schematic structural view of the water tank shown in fig. 1. Including base 1, the left side and the right side at base top fixedly connected with heating mechanism 2 and cooling body 3 respectively, heating mechanism 2 includes furnace frame 4, the inner wall fixedly connected with insulating brick 5 of furnace frame 4, the inner wall fixedly connected with heat-resisting board 6 of insulating brick 5, the inner wall of heat-resisting board 6 is provided with heating wire 7, the equal fixedly connected with supporting shoe 8 in bottom of 6 both sides of heat-resisting board, the top and the bottom of 4 surperficial one sides of furnace frame articulate through hinge 9 has door plant 10, the fixed surface of door plant 10 is connected with handle 11, and one side that heating mechanism 2 and cooling body 3 are relative is provided with the opening that supplies kiln car 23 to get into, opens door plant 10 through handle 11.

Cooling body 3 includes cooler bin 12, the top fixedly connected with bellows 13 of cooler bin 12, the top fixedly connected with water tank 14 of bellows 13, the bottom fixedly connected with air pump 15 of bellows 13 inner wall, the air inlet intercommunication of air pump 15 has intake pipe 16, the top of intake pipe 16 runs through bellows 13 and water tank 14 in proper order and extends to the outside of water tank 14, the gas outlet intercommunication of air pump 15 has outlet duct 17, the bottom of outlet duct 17 runs through bellows 13 and cooler bin 12 in proper order and extends to the inside of cooler bin 12, opens air pump 15, through intake pipe 16 air absorption, rethread outlet duct 17 is with gaseous transmission.

One side fixedly connected with condenser 18 of water tank 14, the inside of water tank 14 is provided with condenser pipe 19, condenser 18 is opened to output and input of condenser 18 respectively with condenser pipe 19's inlet end and the end intercommunication of giving vent to anger, makes liquid cooling to when the air passes through one section of intake pipe 16 in water, for gaseous cooling.

The top fixedly connected with booster 20 of cooler bin 12, the bottom intercommunication of booster 20 has jet 21, air pump 15 passes through outlet duct 17 and jet 21 intercommunication, and outlet duct 17 lets in the jet 21 with the gas after the cooling, and rethread booster 20 spouts it to reach the cooling effect.

The top of base 1 has been seted up spout 22, there is kiln car 23 at the top of base 1 through spout 22 sliding connection, the both sides fixedly connected with flexible post 24 of the inner wall bottom of kiln car 23, kiln car 23 is run through and extends to the outside of kiln car 23 on the top of flexible post 24, the top of flexible post 24 is provided with quartz plate 25, places the pottery that needs the heating on quartz plate 25 on kiln car 23, makes flexible post 24 rise, lifts up the material.

The surface and the back of the kiln car 23 are both fixedly connected with push rods 26, and the kiln car 23 is pushed by the push rods 26 to slide in the sliding groove 22.

The utility model provides a vacuum heat insulation energy-saving ceramic kiln device's theory of operation as follows:

the ceramic to be heated is placed on a quartz plate 25 on a kiln car 23, a telescopic column 24 is made to ascend, the material is lifted up, the kiln car 23 is pushed into a heating mechanism 2 by sliding a push rod 26 in a sliding groove 22, the telescopic column 24 is made to descend to make the quartz plate 25 placed on a supporting block 8, a door plate 10 is closed through a hinge 9, an electric heating wire 7 is electrified to heat the heating wire, after heating is finished, the kiln car 23 is pushed to the lower side of the quartz plate 25, the telescopic column 24 is made to ascend to prop the quartz plate 25, the kiln car 23 is moved to a cooling mechanism 3, a condenser 18 is opened to cool liquid, an air pump 15 is opened again to absorb air through an air inlet pipe 16, the cooled air is led into an air jet port 21 through an air outlet pipe 17 and then is ejected through a supercharger 20, and therefore the cooling effect is achieved.

Compared with the prior art, the utility model provides a vacuum heat insulation energy-saving ceramic kiln device has following beneficial effect:

placing the ceramic to be heated on a quartz plate 25 on a kiln car 23, lifting a telescopic column 24, lifting the material, sliding the kiln car 23 in a chute 22 through a push rod 26, pushing the kiln car 23 into a heating mechanism 2, lowering the telescopic column 24 to place the quartz plate 25 on a supporting block 8, closing a door plate 10 through a hinge 9, electrifying an electric heating wire 7 to heat the heating wire, pushing the kiln car 23 below the quartz plate 25 after heating, lifting the telescopic column 24 to prop the quartz plate 25, moving the kiln car 23 into a cooling mechanism 3, opening a condenser 18 to cool liquid, opening an air pump 15 to absorb air through an air inlet pipe 16, introducing the cooled air into an air jet port 21 through an air outlet pipe 17, ejecting the cooled air out through a supercharger 20 to achieve a cooling effect, and solving the problem of low water vapor release speed in a cooling chamber of the traditional kiln, the cooling rate is improved, and meanwhile, the waste heat is reserved to the maximum extent, so that the energy-saving effect is achieved, the ceramic can be conveniently and quickly moved, the production flow is facilitated, and the production efficiency is improved.

The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.

Claims (6)

1. The utility model provides a thermal-insulated energy-conserving ceramic kiln device in vacuum, includes base (1), its characterized in that: the utility model discloses a heating furnace, including base, heating mechanism (2), inner wall fixedly connected with heat-proof brick (6), heat-proof board (6), the inner wall of heat-proof board (6) is provided with heating wire (7), the equal fixedly connected with supporting shoe (8) in bottom of heat-proof board (6) both sides, the top and the bottom of furnace frame (4) surface one side articulate through hinge (9) have door plant (10), the fixed surface of door plant (10) is connected with handle (11).

2. The vacuum heat insulation energy-saving ceramic kiln device according to claim 1, wherein the cooling mechanism (3) comprises a cooling box (12), the top fixedly connected with bellows (13) of the cooling box (12), the top fixedly connected with water tank (14) of the bellows (13), the bottom fixedly connected with air pump (15) of the inner wall of the bellows (13), the air inlet of the air pump (15) is communicated with an air inlet pipe (16), the top end of the air inlet pipe (16) sequentially penetrates through the bellows (13) and the water tank (14) and extends to the outside of the water tank (14), the air outlet of the air pump (15) is communicated with an air outlet pipe (17), and the bottom end of the air outlet pipe (17) sequentially penetrates through the bellows (13) and the cooling box (12) and extends to the inside of the cooling box (12).

3. The vacuum heat-insulating energy-saving ceramic kiln device according to claim 2, wherein a condenser (18) is fixedly connected to one side of the water tank (14), a condensing pipe (19) is arranged inside the water tank (14), and the output end and the input end of the condenser (18) are respectively communicated with the air inlet end and the air outlet end of the condensing pipe (19).

4. The vacuum heat-insulating energy-saving ceramic kiln device as claimed in claim 2, wherein a supercharger (20) is fixedly connected to the top of the cooling box (12), an air nozzle (21) is communicated with the bottom end of the supercharger (20), and the air pump (15) is communicated with the air nozzle (21) through an air outlet pipe (17).

5. The vacuum heat-insulation energy-saving ceramic kiln device as claimed in claim 1, wherein a chute (22) is formed in the top of the base (1), the top of the base (1) is connected with a kiln car (23) in a sliding mode through the chute (22), telescopic columns (24) are fixedly connected to two sides of the bottom of the inner wall of the kiln car (23), the top ends of the telescopic columns (24) penetrate through the kiln car (23) and extend to the outside of the kiln car (23), and quartz plates (25) are arranged at the top ends of the telescopic columns (24).

6. The vacuum heat-insulating energy-saving ceramic kiln device as claimed in claim 5, characterized in that push rods (26) are fixedly connected to the surface and the back of the kiln car (23).

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