CN210593742U - Upper row production line - Google Patents

Upper row production line Download PDF

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Publication number
CN210593742U
CN210593742U CN201921061906.9U CN201921061906U CN210593742U CN 210593742 U CN210593742 U CN 210593742U CN 201921061906 U CN201921061906 U CN 201921061906U CN 210593742 U CN210593742 U CN 210593742U
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clamping
clamp
assembly
feeding
conducting rod
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CN201921061906.9U
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李武坚
马燕如
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Guangdong Shengda Automation Technology Co ltd
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Guangdong Shengda Automation Technology Co ltd
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Abstract

The utility model discloses an upper row production line, a machine head component and a traction device thereof; the handpiece assembly includes a base; the base is provided with a conveying belt for conveying an aluminum profile, a feeding device for lapping the aluminum profile on the conveying belt on the conducting rod, a polishing device for polishing the conducting rod and a clamping device for controlling the clamp to clamp the aluminum profile on the conducting rod; the conveyer belt is provided with a feeding position and a discharging position; the feeding device, the polishing device and the clamping device are uniformly distributed on the periphery of the discharging position; the feeding device comprises a clamping component which can overturn and feed relative to the base; the top of the polishing device is provided with an opening for the conductive rod to be inserted into the polishing device for polishing; the clamping device comprises a clamping assembly capable of reciprocating in the opening; the traction device comprises a working frame and a lifting device group. The utility model has the advantages of improve the efficiency that the aluminum product is fixed in on the electrically conductive frame, realize automated production, reduce labour and factor of safety is high.

Description

Upper row production line
Technical Field
The utility model relates to an aluminium alloy field of making particularly, relates to an upward row production line.
Background
In an aluminum profile production line, aluminum profile production must be subjected to surface treatment processes such as oxidation, coloring, electrophoresis, cleaning and the like. In order to facilitate the process operations, a plurality of aluminum profiles are required to be fixed on a conductive frame (comprising a cross beam and a conductive rod) according to a required interval in the actual production process, and the aluminum profiles are kept in good contact with the surface of the conductive rod to form a rectangular frame in a row shape. This process is called the upwelling process.
At present, the upper row process is mostly realized by the following scheme: the workshop girder is provided with a lifting unit, the lifting unit comprises a left lifting machine and a right lifting machine, each lifting machine comprises a supporting side beam, a lifting platform and a lifting motor, the lifting platform comprises a translation mechanical structure and a translation motor, and a conducting rod is arranged beside each supporting side beam. Before the upper row is arranged, the conductive rod is moved to a required position by a worker inching control and adjustment lifting unit. During operation, the workers are respectively positioned on one side of the two supporting side beams, the materials are lifted and loaded manually, then the aluminum profiles are clamped on the conducting rods manually by the clamps to be unloaded, the aluminum profiles are sequentially fixed on the vertical conducting rods one by one, and the lifting frame is manually controlled to lift midway, so that the conducting rods are positioned at proper heights, and the workers can conveniently hold the clamps to be unloaded. Typical or common prior art techniques are:
publication CN106011967A discloses a full-automatic aluminum material oxidation up-down arrangement device, which comprises a support unit, an aluminum material up-down arrangement unit, an aluminum material down-down arrangement unit and a row rod conveying unit; the aluminum material upper-row unit comprises an upper clamping and arranging mechanism and an upper binding wire arranging mechanism, the upper clamping and arranging mechanism comprises an upper clamping machine head and an upper clamping servo lifting car, and the upper binding wire arranging mechanism comprises a binding wire machine head and a binding wire servo lifting car; aluminum product lower row unit including press from both sides tightly lower row mechanism and bind the line and arrange the mechanism down, press from both sides tightly lower row mechanism and include down press from both sides the aircraft nose and press from both sides servo lift truck down, bind the line lower row mechanism include the aircraft nose of unloading and the servo lift truck of unloading.
Another classic, for example CN105177673A, discloses an automatic upper and lower row processing line for aluminum profile oxidation electrophoresis, which is characterized in that: the device comprises an empty bent, an upper row of conveying frames, an oxide electrophoresis coloring area, a lower bent, a lower row of conveying frames, an automatic feeding machine and an automatic discharging machine, wherein the empty bent, the upper row of conveying frames, the oxide electrophoresis coloring area, the lower bent, the lower row of conveying frames, the automatic feeding machine and the automatic discharging machine are arranged below the empty bent, the automatic feeding machine and the automatic discharging machine can realize reciprocating circulation between the empty bent, the upper row of conveying frames, the lower bent and the lower row of conveying frames, the oxide electrophoresis coloring area is an oxide electrophoresis area and is arranged between the upper row of conveying frames and the lower row of conveying frames.
Publication CN107723772A discloses a material loading anchor clamps are used in aluminium alloy anodic oxidation in addition, including the anchor clamps bottom plate, set up the connecting plate at anchor clamps bottom plate both ends sets up on the anchor clamps bottom plate and insert through the aluminium alloy and push down the mode in order to be used for right the aluminium alloy presss from both sides tight unit of clamp that the clamp is fixed, and set up two on the connecting plate and through elasticity pulling mode in order to be used for right the aluminium alloy carries out the block unit that the block is fixed, the block unit is including setting up two on the connecting plate two block boards, and set up two between the block board and through elasticity pulling mode in order to be used for the pulling the block board is right the aluminium alloy carries out the fixed extension spring of block.
Referring again to US4316551A, a double row shingle alignment fixture for aligning rows of shingles is disclosed. The fixture includes a first longitudinal panel having a recessed lower flange with a lower edge and a plurality of recesses adapted to align with the first row of roofs. The first longitudinal panel further comprises a second flange on an opposite side thereof for abutment with a lower edge of the second row of shingles and a first plurality of alignment pegs thereon for alignment with the slots in the second row of shingles. The fixture further includes a second longitudinal plate hingedly mounted to the first longitudinal plate along the longitudinal axis to fold down over the top of the second row of shingles after being secured to the roof. The second panel has an upper flange for abutment with a lower edge of the third row of shingles and a plurality of second alignment pegs thereon for alignment with the slots in the third row of shingles. The second alignment pin is longitudinally aligned with the slot in the lower flange. In this manner, the second and third rows of ribbons may be aligned with the first row.
In summary, through massive search and analysis by the applicant, the current top-ranking process is mostly realized through the following scheme: the workshop girder is provided with a lifting unit, the lifting unit comprises a left lifting machine and a right lifting machine, each lifting machine comprises a supporting side beam, a lifting platform and a lifting motor, the lifting platform comprises a translation mechanical structure and a translation motor, and a conducting rod is arranged beside each supporting side beam. Before the upper row is arranged, the conductive rod is moved to a required position by a worker inching control and adjustment lifting unit. During operation, the worker stands on one side of the two supporting side beams, lifts and feeds the aluminum profile manually, and then winds the aluminum profile onto the conducting rod manually and three-dimensionally through the aluminum wire, or clamps the aluminum profile onto the conducting rod manually, the aluminum profile is fixed on the vertical conducting rod one by one in sequence, and the lifting frame is controlled to ascend and descend manually midway, so that the conducting rod is positioned at a proper height, and the worker can conveniently wind the aluminum wire or clamp the aluminum profile for clamping. The disadvantages of using this scheme are: the labor intensity is high, the production efficiency is low, the distance between the discharge pipes is not uniform and is not easy to adjust, the discharge pipes can not be fixed on the conductive frame when being adapted to different batches of aluminum products with different sizes, the potential safety hazard exists, a large amount of manpower is required to be consumed, the product quality is unstable, and the like. Therefore, the existing technology for fixing the aluminum profile on the conductive frame cannot meet the requirements of users.
Therefore, there is a need to develop or improve an upper line production line to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an upward row production line is in order to solve the problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an upper row production line is characterized by comprising a machine head assembly and a traction device; the handpiece assembly includes a base; the base is provided with a conveying belt for conveying an aluminum profile, a feeding device for lapping the aluminum profile on the conveying belt on the conducting rod, a polishing device for polishing the conducting rod and a clamping device for controlling the clamp to clamp the aluminum profile on the conducting rod; the conveying belt is provided with a feeding position and a discharging position; the feeding device, the polishing device and the clamping device are uniformly distributed on the periphery of the discharging position; the feeding device comprises a clamping component which can overturn and feed relative to the base; the top of the polishing device is provided with an opening for inserting the conducting rod into the polishing device for polishing; the clamping device comprises a clamping assembly capable of reciprocating in the opening; the traction device comprises a working frame arranged beside the head assembly and a lifting device group which is arranged on the working frame and used for supporting the beam and controlling the conductive rod hung on the beam to enter and exit the opening.
Preferably, the working frame is provided with a first conveying line group and a second conveying line group; a feeding area is formed on the first conveying line group, and a feeding area is formed on the second conveying line group; the lifting device group comprises a third conveying line; the initial end of the third conveying line is connected with the feeding area, and the tail end of the third conveying line is connected with the feeding area; and a lifting space for lifting the cross beam is arranged between the first conveying line group and the second conveying line group.
Preferably, the feeding device comprises a first frame and at least two feeding assemblies which are arranged on the first frame and are alternately arranged in an operating state; the feeding assembly can move relative to the first machine frame and is provided with a feeding path; the feeding path sequentially comprises a material taking position for grabbing the section bar, a material feeding position for fixing the section bar on the conducting rod and a no-load position of the section bar to be grabbed; the feeding assembly comprises a connecting seat; the clamping part is rotatably connected to the connecting seat; the clamping part can turn relative to the connecting seat and forms a turning path; the starting end of the turnover path is located in the material taking position, and the tail end of the turnover path is located in the material loading position.
Preferably, the feeding assembly comprises a mounting seat and a first driving device arranged on the mounting seat and used for controlling the clamping component to move to and fro between a material taking position and a material loading position; the output end of the first driving device is connected with the connecting seat; and a second driving device for driving the clamping component to turn over is arranged on the connecting seat.
Preferably, the sharpening device comprises a housing; the opening is formed at the top of the shell; a channel which is vertically arranged and is communicated with the opening is arranged in the shell; the channel is provided with a plurality of guide components for preventing the conducting rod from shifting or vibrating; the channel is also provided with a first clearance hole and a second clearance hole which are communicated with the interior of the channel; a polishing device is arranged on the channel; the grinding device comprises an abutting assembly capable of passing through the first clearance hole in a reciprocating mode and a grinding assembly capable of passing through the second clearance hole in a reciprocating mode; the polishing part of the polishing assembly faces the abutting part of the abutting assembly.
Preferably, a correcting device is arranged between the grinding device and the clamping assembly; the correcting device comprises a second frame and a third frame; the second rack is provided with a first correcting component which can rotate and abut against the conducting rod; a second correcting component which can be abutted against and far away from the conducting rod is arranged on the third rack; the first correcting component and the second correcting component are arranged around the periphery of the conducting rod and form an activity space for limiting the degree of freedom of the conducting rod; the activity space is located above the opening.
Preferably, the clamping device comprises a workbench; a storage clamping position, an upper clamping position and a taking clamping position are sequentially arranged on the workbench along the conveying direction of the clamp; a clamp storage device for storing the clamp is arranged in the clamp storage position; a clip storage position and a clip outlet position for storing the clips are arranged in the clip storage device; the clamp storage position is also internally provided with a clamp lifting device for transferring the clamp positioned in the clamp storage position to a clamp outlet position; a clamp storage box for storing clamps and a rotating assembly arranged beside the clamp storage box are arranged in the upper clamping position; the top of the clip storage box is provided with a clip inlet, and the side surface of the clip storage box is provided with a clip outlet extending into the clip taking position; the rotating assembly comprises at least one grabbing block which can rotate above the clamp inlet and in the clamp outlet in a reciprocating mode and is used for grabbing the clamp; a material pushing assembly used for pushing the clamp in the clamp storage box to the clamp outlet is further arranged in the upper clamping position; the clamping assembly is positioned in the clamping taking position; and a third driving device for driving the clamping assembly to reciprocate to the clamping outlet and the conducting rod is further arranged in the clamping taking position.
Preferably, the clip storage device comprises a bin clamping chassis and a fourth driving device for driving the bin clamping chassis to rotate; the bin clamping chassis is positioned above the fourth driving device; the outer contour of the bin clamping chassis is circular; a plurality of vertical supporting rods are arranged on the bin clamping chassis along the edge of the bin clamping chassis; the supporting rod is movably sleeved with a plurality of clamps.
Preferably, the lifting and clamping device comprises a shifting fork block for lifting the clamp and a lifting device for driving the shifting fork block to move up and down along the supporting rod.
Preferably, the workbench is provided with a mounting rack; the magazine and the rotating assembly are both positioned at the top of the mounting frame; an L-shaped cavity is arranged in the storage clamp box; the L-shaped cavity comprises a vertical cavity and a transverse cavity; the clamp inlet is communicated with the vertical cavity, and the clamp outlet is formed at one end of the transverse cavity far away from the vertical cavity; the clamp storage box is provided with a clearance opening communicated with the L-shaped cavity; the air avoiding port and the clip outlet are positioned on the same straight line; the material pushing assembly comprises a material pushing block and a fifth driving device for driving the material pushing block to penetrate through the clearance and move back and forth along the transverse cavity.
The utility model discloses the beneficial effect who gains is:
1. the working efficiency of the upper discharging device in the production process of the aluminum profile is improved; replace the tradition to be fixed in the aluminum product on electrically conductive frame through the manual work, reduced the labour, improved production efficiency.
2. The aluminum material rack is suitable for different batches of aluminum materials with different sizes, is fixed on the conductive frame, and is uniform among the calandria.
3. The method is suitable for large-scale assembly line production and improves the automation degree and the user experience.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic structural diagram of a head assembly of an upper production line in embodiments 1-2 of the present invention;
FIG. 2 is a second schematic structural diagram of a head assembly of an upper production line in embodiments 1-2 of the present invention;
fig. 3 is a schematic structural view of a feeding device of a head assembly according to embodiments 1-2 of the present invention;
fig. 4 is a schematic structural view of a polishing device of a head assembly according to embodiments 1-2 of the present invention;
FIG. 5 is a schematic structural view of a correction device for a handpiece assembly according to embodiments 1-2 of the present invention;
fig. 6 is a schematic structural view of a clip storage device of a handpiece assembly according to embodiments 1 to 2 of the present invention;
fig. 7 is a schematic top view of the head assembly according to embodiments 1-2 of the present invention;
FIG. 8 is a schematic structural view of a head assembly according to embodiments 1-2 of the present invention;
FIG. 9 is a schematic structural view of a traction device of an upper row production line in embodiments 1-2 of the present invention;
fig. 10 is a schematic mechanism diagram of an upper row production line in embodiments 1 to 2 of the present invention.
Description of reference numerals: 1-a base; 2-a conveyor belt; 3-a feeding device; 31-a clamping member; 32-a feeding assembly; 321-a connecting seat; 322-a mounting seat; 323-first drive means; 324-a second drive; 4-a conductive rod; 5-grinding device; 51-an opening; 52-a housing; 53-an abutment assembly; 54-a grinding assembly; 6-clamping; 7-clamping device; 71-clamping the assembly; 8-storing the clamp device; 81-bin clamping chassis; 82-a fourth drive; 83-a support bar; 9-a first frame; 10-channel; 101-a first clearance hole; 102-a second clearance hole; 11-a corrective device; 111-a second rack; 112-a third rack; 12-a first orthotic assembly; 13-a second orthotic assembly; 14-a lifting and clamping device; 141-a fork block; 142-a lifting device; 15-storage of the clip box; 151-a nip; 152-a clip outlet; 16-a rotating assembly; 17-a grabbing block; 18-a pusher assembly; 19-a third drive; 20-a mounting frame; 21-a pilot assembly; 22-a nose assembly; 221-a working frame; 222-a set of lifting devices; 23-a traction device; 24-a cross beam; 25-a first set of transportation lines; 26-a second set of transportation lines; 27-a third transfer line; 28-lifting space.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
In order to make the objects, technical solutions and advantages of the present invention more clearly apparent, the present invention will be further described in detail with reference to the following embodiments thereof; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Other systems, methods, and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc., indicating directions or positional relationships based on those shown in the drawings, it is only for convenience of description and simplicity of description, but not for indicating or implying that the indicated device or component must have a specific direction, be constructed in a specific direction, and operate, and therefore the terms describing the positional relationships in the drawings are used for illustrative purposes only and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the above terms according to specific situations.
The first embodiment is as follows:
an upper row production line as shown in fig. 1-10 comprises a head assembly 22 and a traction device 23; the handpiece assembly 22 includes a base 1; the base 1 is provided with a conveying belt 2 for conveying an aluminum profile, a feeding device 3 for lapping the aluminum profile on the conveying belt 2 on the conducting rod, a polishing device 5 for polishing the conducting rod 4 and a clamping device 7 for controlling a clamp 6 to clamp the aluminum profile on the conducting rod 4; the conveyer belt 2 is provided with a feeding position and a discharging position; the feeding device 3, the polishing device 5 and the clamping device 7 are uniformly distributed on the periphery of the discharging position; the feeding device 3 comprises a clamping component 31 which can overturn and feed relative to the base 1; the top of the polishing device 5 is provided with an opening 51 for the conductive rod 4 to be inserted into the polishing device 5 for polishing; the clamping device 7 comprises a clamping component 711 which can reciprocate in the opening 51; the traction device 23 includes a working frame 221 disposed beside the head assembly 22, and a lifting device set 222 disposed on the working frame 221 for supporting the beam and controlling the conductive rod 4 suspended on the beam 24 to enter and exit the opening 51.
As shown in fig. 3, in order to increase the arrangement of the aluminum profiles on the conductive rod 4 at a certain distance, the feeding device 3 in this embodiment 1 includes a first frame 9 and two feeding assemblies 32 arranged on the first frame 9 in an alternating manner in an operating state; the feeding assembly 32 can move relative to the first machine frame 9 and is provided with a feeding path; the feeding path sequentially comprises a material taking position for grabbing the aluminum profile, a material feeding position for fixing the aluminum profile on the conducting rod 4 and a no-load position of the profile to be grabbed; the feeding assembly 32 comprises a connecting seat 321; the clamping member 31 is rotatably connected to the connecting seat 321; the clamping member 31 can perform a turning motion relative to the connecting seat 321 and is formed with a turning path; the starting end of the turnover path is located in the material taking position, and the tail end of the turnover path is located in the material loading position.
In addition, as shown in fig. 3, in order to control the clamping member 31 to move to the material taking position for clamping the sectional material, and control the clamping member 31 to approach the material loading position for facilitating loading, the loading assembly 32 in this embodiment 1 includes an installation seat 322 and a first driving device 323 arranged on the installation seat 322 for controlling the clamping member 31 to move to and from the material taking position and the material loading position; the output end of the first driving device 323 is connected with the connecting seat 321; the connecting seat 321 is provided with a second driving device 324 for driving the clamping member 31 to perform a turning motion.
As shown in fig. 4, in order to ensure that the conducting rod 4 has good conductivity, the surface of the conducting rod 4 needs to be subjected to a deoxidation treatment, and since the conducting rod 4 has a long length, the conducting rod is easy to shake during polishing, so that the polishing precision is affected, the polishing device 5 in this embodiment 1 includes a housing 52; the opening 51 is formed at the top of the housing 52; a passage 10 which is vertically arranged and communicated with the opening 51 is arranged in the shell 52; 2 guide components 11 for preventing the conducting rod from shifting or vibrating are arranged on the channel 10; the channel 10 is also provided with a first clearance hole 101 and a second clearance hole 102 which are communicated with the interior of the channel 10; a polishing device 5 is arranged on the channel 10; the grinding device 5 comprises an abutting assembly 53 capable of reciprocating through the first clearance hole 101 and a grinding assembly 54 capable of reciprocating through the second clearance hole 102; the grinding portion of the grinding assembly 54 faces the abutment portion of the abutment assembly 53.
As shown in fig. 5, in order to prevent the conductive rod from shifting due to vibration during the polishing process, which affects the polishing precision, a correction device 11 is disposed between the polishing device 5 and the clamping assembly 711 in embodiment 1; the orthotic device 11 comprises a second frame 111 and a third frame 112; the second frame 111 is provided with a first correcting component 12 which can rotatably abut against the conducting rod 4; the third frame 112 is provided with a second correcting part assembly 13 which can be abutted against and far away from the conducting rod 4; the first correcting component 12 and the second correcting component 13 are arranged around the periphery of the conducting rod 4 and form an activity space for limiting the degree of freedom of the conducting rod 4; the active space is located above the opening 51.
As shown in fig. 6, in order to ensure that the clamp 6 clamps the aluminum profile on the conducting rod 4 by the clamp 6 through an automated device, the clamping device 7 in this embodiment 1 includes a workbench; a storage clamping position, an upper clamping position and a taking clamping position are sequentially arranged on the workbench along the conveying direction of the clamp 6; a clamp storage device 8 for storing the clamp 6 is arranged in the clamp storage position; a clip storage position and a clip outlet position for storing the clips 6 are arranged in the clip storage device 8; the clamp storage position is also internally provided with a clamp lifting device 14 for transferring the clamp 6 positioned at the clamp storage position to a clamp outlet position; a clamp storage box 15 for storing the clamp 6 and a rotating assembly 16 arranged beside the clamp storage box 15 are arranged in the upper clamping position; the top of the clip storage box 15 is provided with a clip inlet 151, and the side surface of the clip storage box is provided with a clip outlet 152 extending into the clip taking position; the rotating assembly 16 comprises two grabbing blocks 17 which can rotate above the clamping inlet 151 and in the clamping outlet in a reciprocating mode and are used for grabbing the clamp 6; a material pushing assembly 18 for pushing the clamp 6 in the clamp storage box 15 to the clamp outlet 151 is further arranged in the upper clamping position; the clamping assembly 71 is positioned in the clamping position; and a third driving device 19 for driving the clamping assembly 71 to reciprocate between the clamping outlet 151 and the conducting rod 4 is further arranged in the clamping taking position.
The clip storage device 8 comprises a bin clamping chassis 81 and a fourth driving device 82 for driving the bin clamping chassis 81 to rotate; the bin clamping chassis 81 is positioned above the fourth driving device 82; the outer contour of the bin clamping chassis 81 is circular; a plurality of vertical supporting rods 83 are arranged on the bin clamping chassis 81 along the edge thereof; the supporting rod 83 is movably sleeved with a plurality of clamps 6.
The lifting and clamping device 14 comprises a shifting fork block 141 for lifting the clamp 6 and a lifting device 142 for driving the shifting fork block 141 to move up and down along the support rod 83.
As shown in fig. 6 to 8, in order to ensure that the clamp 6 is continuously supplied to the clamping position, and that the clamping assembly 71 continuously loads the clamp 6 and holds the clamp holder 6 on the conductive rod 4, the workbench in this embodiment 1 is provided with an installation frame 20; the magazine 15 and the rotating assembly 16 are both located on top of the mounting frame 20; an L-shaped cavity is arranged in the storage clamp box 15; the L-shaped cavity comprises a vertical cavity and a transverse cavity; the clip inlet is communicated with the vertical cavity, and the clip outlet 152 is formed at one end of the transverse cavity far away from the vertical cavity; the clamp storage box 15 is provided with a clearance opening communicated with the L-shaped cavity; the clearance is positioned on the same straight line with the clip outlet 152; the pushing assembly 18 includes a pushing block and a fifth driving device for driving the pushing block to pass through the clearance hole and move back and forth along the transverse cavity.
As shown in fig. 9 to 10, in order to achieve simultaneous entry and exit of the cross beam 24, improve the conveying speed of the cross beam 24, ensure the continuity of work and improve the work efficiency, the working frame 221 in this embodiment 1 is provided with a first conveying line group 25 and a second conveying line group 26; a feeding area is formed on the first conveying line group 25, and a feeding area is formed on the second conveying line group 26; the lifting device group 222 comprises a third conveying line 27; the beginning of the third conveying line 27 is connected with the feeding area, and the end of the third conveying line is connected with the feeding area; a lifting space 28 for the lifting movement of the beam is provided between the first conveying line group 25 and the second conveying line group 26.
Example two:
an upper row production line as shown in fig. 1-10 comprises a head assembly 22 and a traction device 23; the handpiece assembly 22 includes a base 1; the base 1 is provided with a conveying belt 2 for conveying an aluminum profile, a feeding device 3 for lapping the aluminum profile on the conveying belt 2 on the conducting rod, a polishing device 5 for polishing the conducting rod 4 and a clamping device 7 for controlling a clamp 6 to clamp the aluminum profile on the conducting rod 4; the conveyer belt 2 is provided with a feeding position and a discharging position; the feeding device 3, the polishing device 5 and the clamping device 7 are uniformly distributed on the periphery of the discharging position; the feeding device 3 comprises a clamping component 31 which can overturn and feed relative to the base 1; the top of the polishing device 5 is provided with an opening 51 for the conductive rod 4 to be inserted into the polishing device 5 for polishing; the clamping device 7 comprises a clamping component 711 which can reciprocate in the opening 51; the traction device 23 includes a working frame 221 disposed beside the head assembly 22, and a lifting device set 222 disposed on the working frame 221 for supporting the beam and controlling the conductive rod 4 suspended on the beam 24 to enter and exit the opening 51.
As shown in fig. 3, in order to increase the arrangement of the aluminum profiles on the conductive rod 4 at a certain distance, the feeding device 3 in this embodiment 2 includes a first frame 9 and two feeding assemblies 32 arranged on the first frame 9 in an alternating manner in an operating state; the feeding assembly 32 can move relative to the first machine frame 9 and is provided with a feeding path; the feeding path sequentially comprises a material taking position for grabbing the section bar, a material feeding position for fixing the section bar on the conducting rod 4 and a no-load position of the section bar to be grabbed; the feeding assembly 32 comprises a connecting seat 321; the clamping member 31 is rotatably connected to the connecting seat 321; the clamping member 31 can perform a turning motion relative to the connecting seat 321 and is formed with a turning path; the starting end of the turnover path is located in the material taking position, and the tail end of the turnover path is located in the material loading position.
In addition, as shown in fig. 3, in order to control the clamping member 31 to move to the material taking position to clamp the aluminum profile, and control the clamping member 31 to approach the material loading position, so as to facilitate loading, the loading assembly 32 in this embodiment 2 includes an installation seat 322 and a first driving device 323 arranged on the installation seat 322 and used for controlling the clamping member 31 to move to and from the material taking position and the material loading position; the output end of the first driving device 323 is connected with the connecting seat 321; the connecting seat 321 is provided with a second driving device 324 for driving the clamping member 31 to perform a turning motion.
The feeding device 3 of this embodiment 2 is applied to the upward row in-process in the aluminium alloy production, and the process of upward row is mainly from being located the aluminium alloy on the conveyer belt 2 of the station on feeding device 3 and fixing to conducting rod 4. Because the length of aluminium alloy is long, so need set up two loading attachment 1, two loading attachment 3 are located the both ends of aluminium alloy respectively. Wherein, the end of the conveyer belt 2 close to the feeding device 3 is positioned in the material taking position.
Each feeding device 3 comprises two feeding assemblies 32, respectively a first feeding assembly and a second feeding assembly, which are arranged side by side. First, the first driving device 323 drives the clamping member 31 to move towards the material taking position; further, the holding member 31 grips the aluminum profile; further, the first driving device 323 drives the gripping member 31 to move to the upper position until below the conductive rod 4; further, the second driving device 324 drives the clamping component 31 to turn 90 ° towards the conducting rod 4, and the aluminum profile is lapped on the conducting rod 4; further, the clamping member 31 releases the aluminium profile, the second driving device 324 is reset and is in the idle position; further, the gripping member 31 is driven by the first driving means 323 to move from the idle position toward the take-out position.
In order to improve the conveying efficiency and reduce the time interval, the first feeding assembly and the second feeding assembly move alternately, and when the first feeding assembly is at a feeding position, the second feeding assembly is at a material taking position; when the first feeding assembly is in the idle position after feeding, the second feeding assembly is in the feeding position and carries out feeding; the first feeding assembly and the second feeding assembly alternately take and feed materials, so that the aim of continuously fixing the aluminum profile on the conducting rod 4 is fulfilled.
As shown in fig. 4, in order to ensure that the conducting rod 4 has good conductivity, the surface of the conducting rod 4 needs to be subjected to a deoxidation treatment, and since the conducting rod 4 has a long length, the conducting rod is easy to shake during polishing, so that the polishing precision is affected, the polishing device 5 in this embodiment 1 includes a housing 52; the opening 51 is formed at the top of the housing 52; a passage 10 which is vertically arranged and communicated with the opening 51 is arranged in the shell 52; 2 guide assemblies 21 for preventing the conducting rod from shifting or vibrating are arranged on the channel 10; the channel 10 is also provided with a first clearance hole 101 and a second clearance hole 102 which are communicated with the interior of the channel 10; a polishing device 5 is arranged on the channel 10; the grinding device 5 comprises an abutting assembly 53 capable of reciprocating through the first clearance hole 101 and a grinding assembly 54 capable of reciprocating through the second clearance hole 102; the grinding part of the grinding assembly 54 faces the abutting part of the abutting assembly 53; wherein, one of the guiding assemblies 21 is located at the top opening of the channel 10, the other guiding assembly 21 is located at the middle part of the channel 10, and the grinding device 5 is located between the two guiding assemblies 21.
As shown in fig. 5, in order to prevent the conductive rod 4 from shifting due to vibration during the polishing process and affecting the polishing precision, a correction device 11 is disposed between the polishing device 5 and the clamping assembly 711 in embodiment 1; the orthotic device 11 comprises a second frame 111 and a third frame 112; the second frame 111 is provided with a first correcting component 12 which can rotatably abut against the conducting rod 4; the third frame 112 is provided with a second correcting part assembly 13 which can be abutted against and far away from the conducting rod 4; the first correcting component 12 and the second correcting component 13 are arranged around the periphery of the conducting rod 4 and form an activity space for limiting the degree of freedom of the conducting rod 4; the active space is located above the opening 51.
The first correcting component comprises a first correcting roller and a second correcting roller; the second correcting component comprises a third correcting roller and a fourth correcting roller.
Firstly, a conductive rod is enclosed by a first correcting roller, a second correcting roller, a third correcting roller and a fourth correcting roller to form a movable space; the conductive rod 4 enters from the opening 51 of the housing 52; further, the pilot assembly 21 at the top of the channel 10 abuts the conductive rod 4; as the conductive rod 4 continues to descend and pass through the gap between the abutment assembly 53 and the grinding assembly 54 until it abuts the pilot assembly 21 located in the middle of the channel 10; further, the control devices corresponding to the first correcting roller, the second correcting roller, the third correcting roller and the fourth correcting roller respectively control the first correcting roller, the second correcting roller, the third correcting roller and the fourth correcting roller to contact the conducting rod 4, so that the conducting rod 5 is controlled to move until the central axis of the conducting rod 4 is parallel to the central axis of the channel 10; further, the abutting part of the abutting component 53 moves towards the conducting rod 4 and abuts against one side of the conducting rod 4, and the polishing part of the polishing component 54 moves towards the conducting rod 9 and abuts against the other side of the conducting rod 4; further, the polishing part of the polishing assembly 54 polishes the conductive rod 4; as the conductive rod 4 further descends, the grinding portion 72 of the grinding assembly 54 performs a deoxidation grinding on the surface of the conductive rod 4.
As shown in fig. 6, in order to ensure that the clamp 6 clamps the aluminum profile on the conducting rod 4 by the clamp 6 through an automated device, the clamping device 7 in this embodiment 1 includes a workbench; a storage clamping position, an upper clamping position and a taking clamping position are sequentially arranged on the workbench along the conveying direction of the clamp 6; a clamp storage device 8 for storing clamps is arranged in the clamp storage position; a clip storage position and a clip outlet position for storing the clips 6 are arranged in the clip storage device 8; the clamp storage position is also internally provided with a clamp lifting device 14 for transferring the clamp 6 positioned at the clamp storage position to a clamp outlet position; a clamp storage box 15 for storing the clamp 6 and a rotating assembly 16 arranged beside the clamp storage box 15 are arranged in the upper clamping position; the top of the clip storage box 15 is provided with a clip inlet 151, and the side surface of the clip storage box is provided with a clip outlet 152 extending into the clip taking position; the rotating assembly 16 comprises two grabbing blocks 17 which can rotate above the clamping inlet 151 and in the clamping outlet in a reciprocating mode and are used for grabbing the clamp 6; a material pushing assembly 18 for pushing the clamp 6 in the clamp storage box 15 to the clamp outlet 151 is further arranged in the upper clamping position; the clamping assembly 71 is positioned in the clamping position; and a third driving device 19 for driving the clamping assembly 71 to reciprocate between the clamping outlet 151 and the conducting rod 4 is further arranged in the clamping taking position.
The clip storage device 8 comprises a bin clamping chassis 81 and a fourth driving device 82 for driving the bin clamping chassis 81 to rotate; the bin clamping chassis 81 is positioned above the fourth driving device 82; the outer contour of the bin clamping chassis 81 is circular; a plurality of vertical supporting rods 83 are arranged on the bin clamping chassis 81 along the edge thereof; the supporting rod 83 is movably sleeved with a plurality of clamps 6.
The lifting and clamping device 14 comprises a shifting fork block 141 for lifting the clamp 6 and a lifting device 142 for driving the shifting fork block 141 to move up and down along the support rod 83.
As shown in fig. 6 to 8, in order to ensure that the clamp 6 is continuously supplied to the clamping position, and that the clamping assembly 71 continuously loads the clamp 6 and holds the clamp holder 6 on the conductive rod 4, the workbench in this embodiment 1 is provided with an installation frame 20; the magazine 15 and the rotating assembly 16 are both located on top of the mounting frame 20; an L-shaped cavity is arranged in the storage clamp box 15; the L-shaped cavity comprises a vertical cavity and a transverse cavity; the clip inlet is communicated with the vertical cavity, and the clip outlet 152 is formed at one end of the transverse cavity far away from the vertical cavity; the clamp storage box 15 is provided with a clearance opening communicated with the L-shaped cavity; the clearance is positioned on the same straight line with the clip outlet 152; the pushing assembly 18 includes a pushing block and a fifth driving device for driving the pushing block to pass through the clearance hole and move back and forth along the transverse cavity.
Firstly, the clamp 6 is movably sleeved on a plurality of support rods 83, and the lifting device 142 of the lifting and clamping device 14 controls the shifting fork block 141 to move from bottom to top from the clamping bin chassis 81 and simultaneously supports the clamp 6 to move upwards until the clamp is out of the clamping position; further, the rotating arm of the rotating assembly 16 rotates until the grabbing block 17 is located at the clip-out position; the further grasping block 17 grasps the clamp 6 on the shifting fork block 41; further, the rotating arm of the rotating assembly 16 rotates, the grabbing block 17 which grabs the clamp 6 rotates to the upper part of the clamp inlet 151 of the clamp storage box 15, and meanwhile, the grabbing block 17 which is in idle rotation rotates to the clamp outlet position to grab the next clamp 6; further, the gripping block 17 unloads the clamp 6, the clamp 6 enters the clamp storage box 15 from the clamp inlet 151, and the gripping block 17 continuously grips the clamp 6 and unloads the clamp 6 through the reciprocating rotation of the rotating arm of the rotating assembly 16; further, a plurality of clamps 6 are stacked in the vertical cavity in the clamp storage box 15, and the clamps 6 are continuously supplemented, so that the quantity of the clamps 6 in the vertical cavity is sufficient; further, the pushing assembly 18 pushes the clamp 6 located at the joint of the vertical cavity and the horizontal cavity to the clamp outlet 152, and at the same time, the third driving device 19 controls the clamping assembly 711 to move to the clamp outlet 152 to wait for the clamp 6 falling from the clamp outlet 152; the clamping assembly 71 comprises a first upright column and a second upright column which are vertically arranged, and six driving devices for controlling the opening and closing states of the clamp 6; the sixth driving device controls the first upright post and the second upright post to be in a close state; further, the pushing assembly 18 is reset, the clamp 6 loses support, and falls onto the first upright post and the second upright post of the clamping assembly 711 under the action of gravity; further, the first driving device 323 drives the clamping assembly 711 to move towards the conducting rod 4, and the sixth driving device controls the first upright column and the second upright column to move towards each other, so that the clamp 6 is in an open state by overcoming the elastic force of the clamp 6; further, the first driving device 323 conveys the clamp 6 in the open state to the conducting rod 4 and clamps the conducting rod 4; finally, the first drive 323 moves under the gripper outlet 152 without load, waiting for the next gripper jaw 6.
As shown in fig. 9 to 10, in order to achieve simultaneous entry and exit of the cross beam 24, improve the conveying speed of the cross beam 24, ensure the continuity of work and improve the work efficiency, the working frame 221 in this embodiment 2 is provided with a first conveying line group 25 and a second conveying line group 26; a feeding area is formed on the first conveying line group 25, and a feeding area is formed on the second conveying line group 26; the lifting device group 222 comprises a third conveying line 27; the beginning of the third conveying line 27 is connected with the feeding area, and the end of the third conveying line is connected with the feeding area; a lifting space 28 for the lifting movement of the beam is provided between the first conveying line group 25 and the second conveying line group 26.
As shown in fig. 8, the position of the conductive rod 4 is corrected for convenience of the correction device, thereby ensuring the grinding quality of the conductive rod 4. And because the cross beam 24 is heavy and difficult to move, the lifting device set 222 in this embodiment 2 further includes a lifting assembly for supporting the cross beam 24 and controlling the contact state between the cross beam 24 and the third conveying line 27; the conveying direction of the third conveying line 27 is parallel to the conveying direction of the first conveying line group 25; a universal ball or a bull-eye bearing or a worm bearing is arranged in the lifting assembly, and the cross beam 24 is pressed on the universal ball or the bull-eye bearing or the worm bearing; so that the cross beam 24 can be easily moved to perform the straightening action by the straightening device 11.
The utility model discloses a be provided with first transfer chain group 25, second transfer chain group 26 and third transfer chain 27, and the direction of delivery of first transfer chain group 25, second transfer chain group 26 and third transfer chain 27 is parallel. Firstly, the beam 24 is placed on a first conveyor line group 25, the first conveyor line group 25 is started, and the beam 24 is conveyed to a feeding area to wait for feeding; further, the lift device group 222 is raised to a predetermined height, that is, the third conveying line 27 of the lift device group 222 abuts against the cross beam 24; further, the third conveying line 27 drives and pulls the cross beam 24 located in the feeding area to move until the cross beam 24 moves above the lifting assembly, and two ends of the cross beam 24 pass through or are located in the lifting space 28; further, the lifting portion of the lifting assembly is raised toward the cross beam 24 and abutted against the cross beam 24, and the cross beam 24 is separated from the third conveying line 27; further, the lifting device set 222 descends, and the cross beam 24 descends along with the descending; at the same time, the first conveying line group 25 conveys the beam 24 to the feeding area to wait for conveying; further, the lifting device group 222 supports the beam 24 to ascend until the third conveying line 27 abuts against the beam 24 in the feeding area; at the same time, the lifting part of the lifting assembly is lowered, so that the finished beam 24 comes into contact again with the third conveyor line 27 and is conveyed to the feed area of the second conveyor line group 26, whereby at the same time the beam 24 located in the feed area is conveyed above the lifting assembly. By the repeated operation, the cross beams 24 can simultaneously enter and exit, and the working efficiency is improved.
The clamp 6 comprises a first clamping block, a second clamping block matched with the first clamping block and an elastic component for driving the first clamping block and the second clamping block to be pressed together; the inner side of the first clamping block is abutted to the end of the first upright column, and the inner side of the second clamping block is abutted to the second upright column.
Although the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That is, the methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different than that described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Further, elements therein may be updated as technology evolves, i.e., many elements are examples and do not limit the scope of the disclosure or claims.
Specific details are given in the description to provide a thorough understanding of the exemplary configurations including implementations. However, configurations may be practiced without these specific details, for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. The above examples are to be understood as merely illustrative of the present invention and not as limiting the scope of the invention. After reading the description of the present invention, the skilled person can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope of the present invention defined by the claims.

Claims (10)

1. An upper row production line is characterized by comprising a machine head assembly and a traction device; the handpiece assembly includes a base; the base is provided with a conveying belt for conveying an aluminum profile, a feeding device for lapping the aluminum profile on the conveying belt on the conducting rod, a polishing device for polishing the conducting rod and a clamping device for controlling the clamp to clamp the aluminum profile on the conducting rod; the conveying belt is provided with a feeding position and a discharging position; the feeding device, the polishing device and the clamping device are uniformly distributed on the periphery of the discharging position; the feeding device comprises a clamping component which can overturn and feed relative to the base; the top of the polishing device is provided with an opening for inserting the conducting rod into the polishing device for polishing; the clamping device comprises a clamping assembly capable of reciprocating in the opening; the traction device comprises a working frame arranged beside the head assembly and a lifting device group which is arranged on the working frame and used for supporting the beam and controlling the conductive rod hung on the beam to enter and exit the opening.
2. An upper tier production line according to claim 1 wherein the work frame is provided with a first set of conveyor lines and a second set of conveyor lines; a feeding area is formed on the first conveying line group, and a feeding area is formed on the second conveying line group; the lifting device group comprises a third conveying line; the initial end of the third conveying line is connected with the feeding area, and the tail end of the third conveying line is connected with the feeding area; and a lifting space for lifting the cross beam is arranged between the first conveying line group and the second conveying line group.
3. The upper row production line as claimed in claim 1, wherein the feeding device comprises a first frame and at least two feeding assemblies arranged on the first frame in an alternating operation state; the feeding assembly can move relative to the first machine frame and is provided with a feeding path; the feeding path sequentially comprises a material taking position for grabbing the section bar, a material feeding position for fixing the section bar on the conducting rod and a no-load position of the section bar to be grabbed; the feeding assembly comprises a connecting seat; the clamping part is rotatably connected to the connecting seat; the clamping part can turn relative to the connecting seat and forms a turning path; the starting end of the turnover path is located in the material taking position, and the tail end of the turnover path is located in the material loading position.
4. An upper tier production line as claimed in claim 3 wherein the loading assembly includes a mounting base and a first drive means provided on the mounting base for controlling the gripping members to move to and from the take-off position and the loading position; the output end of the first driving device is connected with the connecting seat; and a second driving device for driving the clamping component to turn over is arranged on the connecting seat.
5. An upper tier production line as set forth in claim 1 wherein the grinding device includes a housing; the opening is formed at the top of the shell; a channel which is vertically arranged and is communicated with the opening is arranged in the shell; the channel is provided with a plurality of guide components for preventing the conducting rod from shifting or vibrating; the channel is also provided with a first clearance hole and a second clearance hole which are communicated with the interior of the channel; a polishing device is arranged on the channel; the grinding device comprises an abutting assembly capable of passing through the first clearance hole in a reciprocating mode and a grinding assembly capable of passing through the second clearance hole in a reciprocating mode; the polishing part of the polishing assembly faces the abutting part of the abutting assembly.
6. An upper line according to claim 5 wherein a straightening device is provided between the grinding device and the gripping assembly; the correcting device comprises a second frame and a third frame; the second rack is provided with a first correcting component which can rotate and abut against the conducting rod; a second correcting component which can be abutted against and far away from the conducting rod is arranged on the third rack; the first correcting component and the second correcting component are arranged around the periphery of the conducting rod and form an activity space for limiting the degree of freedom of the conducting rod; the activity space is located above the opening.
7. An upper tier production line as claimed in claim 1 wherein the clamping means comprises a table; a storage clamping position, an upper clamping position and a taking clamping position are sequentially arranged on the workbench along the conveying direction of the clamp; a clamp storage device for storing the clamp is arranged in the clamp storage position; a clip storage position and a clip outlet position for storing the clips are arranged in the clip storage device; the clamp storage position is also internally provided with a clamp lifting device for transferring the clamp positioned in the clamp storage position to a clamp outlet position; a clamp storage box for storing clamps and a rotating assembly arranged beside the clamp storage box are arranged in the upper clamping position; the top of the clip storage box is provided with a clip inlet, and the side surface of the clip storage box is provided with a clip outlet extending into the clip taking position; the rotating assembly comprises at least one grabbing block which can rotate above the clamp inlet and in the clamp outlet in a reciprocating mode and is used for grabbing the clamp; a material pushing assembly used for pushing the clamp in the clamp storage box to the clamp outlet is further arranged in the upper clamping position; the clamping assembly is positioned in the clamping taking position; and a third driving device for driving the clamping assembly to reciprocate to the clamping outlet and the conducting rod is further arranged in the clamping taking position.
8. The upper row production line as claimed in claim 7, wherein the clip storage device comprises a bin clamping chassis and a fourth driving device for driving the bin clamping chassis to rotate; the bin clamping chassis is positioned above the fourth driving device; the outer contour of the bin clamping chassis is circular; a plurality of vertical supporting rods are arranged on the bin clamping chassis along the edge of the bin clamping chassis; the supporting rod is movably sleeved with a plurality of clamps.
9. The upper row production line as claimed in claim 8, wherein the lifting and clamping device comprises a shifting fork block for lifting the clamp and a lifting device for driving the shifting fork block to move up and down along the support rod.
10. An upper tier production line according to claim 7, wherein the work table is provided with a mounting frame; the magazine and the rotating assembly are both positioned at the top of the mounting frame; an L-shaped cavity is arranged in the storage clamp box; the L-shaped cavity comprises a vertical cavity and a transverse cavity; the clamp inlet is communicated with the vertical cavity, and the clamp outlet is formed at one end of the transverse cavity far away from the vertical cavity; the clamp storage box is provided with a clearance opening communicated with the L-shaped cavity; the air avoiding port and the clip outlet are positioned on the same straight line; the material pushing assembly comprises a material pushing block and a fifth driving device for driving the material pushing block to penetrate through the clearance and move back and forth along the transverse cavity.
CN201921061906.9U 2019-07-08 2019-07-08 Upper row production line Active CN210593742U (en)

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CN201921061906.9U CN210593742U (en) 2019-07-08 2019-07-08 Upper row production line

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110203611A (en) * 2019-07-08 2019-09-06 广东粤盛达自动化科技有限公司 Production line is arranged in one kind
CN112978364A (en) * 2021-04-20 2021-06-18 佛山市鸿邦机械有限公司 Storage and transportation device for aluminum profile electrophoresis and oxidation production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110203611A (en) * 2019-07-08 2019-09-06 广东粤盛达自动化科技有限公司 Production line is arranged in one kind
CN110203611B (en) * 2019-07-08 2024-02-13 广东粤盛达自动化科技有限公司 Upper row production line
CN112978364A (en) * 2021-04-20 2021-06-18 佛山市鸿邦机械有限公司 Storage and transportation device for aluminum profile electrophoresis and oxidation production line

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