CN210587955U - Handle spring fastener assembling machine - Google Patents
Handle spring fastener assembling machine Download PDFInfo
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- CN210587955U CN210587955U CN201920928306.1U CN201920928306U CN210587955U CN 210587955 U CN210587955 U CN 210587955U CN 201920928306 U CN201920928306 U CN 201920928306U CN 210587955 U CN210587955 U CN 210587955U
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- assembly machine
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- elastic buckle
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Abstract
The utility model relates to a handle bullet knot assembly machine, including tool support frame foundation, assembly machine dustcoat, electrically controlled device. Because of being provided with tool circulating line device above the tool support base, the bullet is buckled school shape and is compressed cartridge position device, assembly machine material loading district, material level device under the unipolar manipulator, assembly machine material unloading district. And constitute handle bullet and detain assembly machine, the bullet detain and pass through the assembly machine inside left side circle shake the dish and the right side circle dish that shakes, shake a set guide rail and the right side through a left side and shake a set guide rail, directly shake and carry the plastic feed bin, push the plastic runner by the electrical cylinder, in advancing the in-process by compression deformation, insert the handle hole, the bullet detain and reset from the locking, the monocycle assembly is accomplished, reduces among the prior art material and transports and secondary storage to reach and avoid transporting because of the material and secondary storage impaired mesh. In the action process, manual operation and naked eye identification of the front side or the back side of the handle are replaced, and the assembly positioning precision and the assembly working efficiency are improved.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to a handle bullet knot assembly machine for in aspect of the production facility.
[ background of the invention ]
With the continuous forward development and progress of society, the demand for high precision of electronic products is higher and higher. The high-precision development of electronic products directly puts forward a higher-precision requirement to the processing of the electronic products, so that the requirement on the processing of the electronic products cannot be met by manual operation or semi-automatic processing. In the prior art, the semi-finished product is assembled on other specified accessories by manpower to form the whole finished product. In the finished product processing process, the semi-finished products are stored at the designated positions and then are conveyed to other designated positions to be assembled with other accessories, so that the semi-finished products or the finished products need to be transported and stored for the second time, the materials are easily damaged in the transportation and storage for the second time, the assembly work efficiency is low, and the processing cost is high. Meanwhile, the front or the back of the handle is visually identified when manual feeding is needed. The product rejection rate is high, and the assembly positioning accuracy is low.
[ Utility model ] content
In view of this, the utility model aims to solve the technical problem that a handle bullet knot assembly machine of automatic equipment is buckled to bullet is provided, this handle bullet knot assembly machine not only can avoid being damaged because of material is transported and secondary is stored, but also has the function that improves group's equipment positioning accuracy to and improve equipment work efficiency.
Therefore, the technical scheme of the utility model provides a handle elastic buckle assembling machine, which comprises a jig bracket base directly arranged on a horizontal plane, an outer cover of the assembling machine arranged at the periphery of the jig bracket base, and an electric control device arranged at the bottom of the jig bracket base; the jig support base is provided with a jig circulating line device, an elastic buckle shape correcting compression insertion position device, an assembling machine feeding area, a single-shaft manipulator discharging position device and an assembling machine discharging area, wherein the elastic buckle shape correcting compression insertion position device is mutually perpendicular to the jig circulating line device, the assembling machine feeding area is mutually connected with the elastic buckle shape correcting compression insertion position device, the single-shaft manipulator discharging position device is connected with the jig circulating line device and is perpendicularly arranged with the elastic buckle shape correcting compression insertion position device, and the assembling machine discharging area is mutually connected with the other end of the single-shaft manipulator discharging position device.
Further inject, tool circulation line device includes the tool mount, installs the tool axis of rotation at tool mount one end, installs the initiative runner in the tool axis of rotation, installs the driven runner at the tool mount other end for the synchronous belt of muscle that links together initiative runner and driven runner, install the location tool that the fixed distance set up on the synchronous belt of muscle, and arrange the handle article on the location tool in.
Further inject, the assembly machine material loading district is including the material loading frame of snap-on tool support frame foundation one side, installs the bullet on the material loading frame and detains the material loading group, installs the left circle that detains the material loading group inside and shakes the dish with the right circle, installs and shakes the dish track at the inboard left side of dish at the left circle, installs and shakes the dish track at the inboard right side of dish at the right circle.
Further inject, the bullet knot school shape compression cartridge position device includes cartridge position support of direct mount on tool support frame foundation, installs the plastic feed bin on cartridge position support, sets up in the electric cylinder of plastic feed bin one end, sets up in the inside plastic runner of plastic feed bin.
Further inject, the single-shaft manipulator blanking device comprises a feeding support directly connected to the fixture fixing frame and a single-shaft manipulator arranged on the feeding support.
The blanking area of the assembly machine comprises a blanking flat belt support, a blanking flat belt device arranged on the blanking flat belt support, an NG material placing box arranged on one side below the blanking flat belt support, a collecting box base arranged at the bottom of one end of the blanking flat belt support, and a finished product material collecting box arranged on the collecting box base.
The utility model has the advantages of: according to the technical scheme, the jig circulating line device, the elastic buckle shape correcting compression insertion position device, the assembling machine feeding area, the single-shaft manipulator discharging position device and the assembling machine discharging area are arranged on the jig support base, the elastic buckle shape correcting compression insertion position device is connected with the jig circulating line device in a mutually perpendicular mode, the single-shaft manipulator discharging position device is connected with the jig circulating line device and is perpendicular to the elastic buckle shape correcting compression insertion position device, and the assembling machine discharging area is connected with the other end of the single-shaft manipulator discharging position device in a mutually connected mode. And constitute handle bullet and detain assembly machine, the bullet detain and pass through the assembly machine inside left side circle shake the dish and the right side circle dish that shakes, shake a set guide rail and the right side through a left side and shake a set guide rail, directly shake and carry the plastic feed bin, push the plastic runner by the electrical cylinder, in advancing the in-process by compression deformation, insert the handle hole, the bullet detain and reset from the locking, the monocycle assembly is accomplished, reduces among the prior art material and transports and secondary storage to reach and avoid transporting because of the material and secondary storage impaired mesh. In the action process, manual operation and naked eye identification of the front side or the back side of the handle are replaced, and the assembly positioning precision and the assembly working efficiency are improved.
The technical solution of the present invention will be described in further detail with reference to the accompanying drawings and embodiments.
[ description of the drawings ]
Fig. 1 is a perspective view of a handle snap assembling machine of the present invention;
FIG. 2 is a perspective view of the handle snap assembling machine of the present invention without the outer cover;
fig. 3 is a schematic view of a handle snap assembling machine in a top view direction according to the present invention;
fig. 4 is an exploded perspective view of the handle snap assembling machine of the present invention.
[ detailed description ] embodiments
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention clearer and more obvious, the following description of the present invention with reference to the accompanying drawings and embodiments is provided for further details. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 to 4, a handle snap-fastener assembling machine is described below with reference to an embodiment, which includes a jig holder base 1 directly placed on a horizontal plane, an assembling machine housing 2 installed on the periphery of the jig holder base 1, an electric control device installed at the bottom of the jig holder base 1, a jig circulation line device 3, a snap-fastener shape-correcting compression insertion position device 4, an assembling machine feeding area 5, a single-shaft manipulator feeding position device 6, and an assembling machine feeding area 7.
The jig circulating line device 3 comprises a jig fixing frame, a jig rotating shaft arranged at one end of the jig fixing frame, a driving rotating wheel arranged on the jig rotating shaft, a driven rotating wheel arranged at the other end of the jig fixing frame, a ribbed synchronous belt used for connecting the driving rotating wheel and the driven rotating wheel together, a positioning jig arranged on the ribbed synchronous belt at a fixed distance, and a handle object arranged on the positioning jig.
The elastic buckle shape correcting compression insertion position device 4 comprises an insertion position support directly installed on the jig support base 1, a shaping bin installed on the insertion position support, an electric cylinder arranged at one end of the shaping bin, and a shaping flow channel arranged inside the shaping bin.
The assembly machine feeding area 5 comprises a feeding rack 50 directly fixed on one side of the jig support base 1, an elastic buckle feeding group 51 mounted on the feeding rack 50, a left circular vibration disc 52 and a right circular vibration disc 53 mounted inside the elastic buckle feeding group 51, a left vibration disc track 54 mounted on the inner side of the left circular vibration disc 52, and a right vibration disc track 55 mounted on the inner side of the right circular vibration disc 53.
The single-shaft manipulator blanking device 6 comprises a feeding support which is directly connected to the fixture fixing frame, and a single-shaft manipulator which is installed on the feeding support.
The feeding area 7 of the assembly machine comprises a feeding flat belt support 70, a feeding flat belt device 71 arranged on the feeding flat belt support 70, an NG material placing box 72 arranged on one side below the feeding flat belt support 70, a collecting box base 73 arranged at the bottom of one end of the feeding flat belt support 70, and a finished product material collecting box 74 arranged on the collecting box base 73.
During installation, the jig circulating line device 3 is installed on the jig support base 1. The elastic buckle shape-correcting compression insertion position device 4 is installed on the jig support base 1, and the elastic buckle shape-correcting compression insertion position device 4 is vertically connected with the jig circulating line device 3. The bullet knot school shape compression cartridge position device 4 other end and assembly machine material loading district 5 link together, unipolar manipulator material level device 6 of unloading install in 3 one ends of tool circulation line device, and with tool circulation line device 3 parallel connection, unipolar manipulator material level device 6 other end and assembly machine material unloading district 7 interconnect down. The elastic buckle handle assembling position device is arranged between the jig circulating line device 3 and the elastic buckle shape correcting compression inserting position device 4. The elastic buckle handle assembly position device is perpendicular to the single-shaft manipulator blanking position device 6.
The left circular vibration disc 52 and the right circular vibration disc 53 are arranged inside the elastic buckle feeding group 51, the elastic buckle feeding group 51 is arranged on the feeding rack 50, the left vibration disc guide rail 54 is arranged on the inner side of the left circular vibration disc 52, the right vibration disc guide rail 55 is arranged on the inner side of the right circular vibration disc 53, and the elastic buckles arranged inside the left circular vibration disc 52 and the right circular vibration disc 53 are automatically fed in a shape correction and direction division manner, namely the front side of a handle and the back side of a handle. The other ends of the left vibration disc guide rail 54 and the right vibration disc guide rail 55 are shaped in a bin, and the electric cylinder is connected with one end of the shaped bin and is positioned between the left vibration disc guide rail 54 and the right vibration disc guide rail 55. And a jig fixing frame 1 at the other end of the shaping bin is connected. The feeding support is connected with one end of the jig fixing frame 1, the single-shaft manipulator is arranged in parallel with the jig fixing frame 1 and is perpendicular to the elastic buckle shape-correcting compression insertion position device 4.
One end of the blanking flat belt support 70 is connected with one end of the jig support base 1, and the NG material placing box 72 is arranged on the inner side of the blanking flat belt support 70. The collecting box base 73 is arranged at the bottom of one end of the blanking flat belt bracket 70, and the finished product material collecting box 74 is arranged on the collecting box base 73.
When the elastic buckle is used, elastic buckles are respectively conveyed to a shaping bin from the insides of the left circular vibration disc 52 and the right circular vibration disc 53 through the left vibration disc guide rail 54 and the right vibration disc guide rail 55 in a straight vibration mode, are pushed into a shaping flow channel by an electric cylinder, are compressed and deformed in the advancing process, are inserted into a handle hole, are reset and self-locked, and are assembled in a single cycle.
Jig circulation line device 3, the muscle hold-in range, muscle hold-in range distance installation positioning jig places the handle usefulness, and the equipment position is carried to the distance, realizes the location of general precision. The single-shaft manipulator is driven in the single-shaft manipulator blanking device 6, the guide rod cylinder is provided with a sucker to suck a handle, 3-position discharging of the jig circulating line device is achieved, material taking is achieved, material discharging is conducted through NG, and finished product discharging is achieved. The elastic buckle shape correcting compression insertion positioning device 4 has the functions that the elastic buckle is discharged through the left circular vibration disc 52 and the right circular vibration disc 53, directly vibrated through the left vibration disc guide rail 54 and the right vibration disc guide rail 55 and conveyed to a shaping bin, pushed into a shaping flow channel by an electric cylinder, compressed and deformed in the advancing process, and finally inserted into a handle hole, the elastic buckle is reset and self-locked, and the single-cycle assembly is completed. The blanking flat belt device 71 has the function of a finished product material conveying belt line. The NG material placement box 72 has the main function of assembling NG material collection boxes. The primary function of the finished collection box 74 is to assemble the completed collection box 72.
In this embodiment, the assembly machine is mainly used for processing a component on a swiffer-type mop, which is also called a handle. The assembly process comprises a feeding process, the vibration disc is automatically provided with an elastic buckle process, a handle calibration process and an elastic buckle sorting process. The handle the inside is assembled to the bullet knot, and handle automatic sorting is positive and negative, non-defective products and defective products automatic sorting. The feeding process is realized by a left circular vibration disc 52, a right circular vibration disc 53, a left vibration disc guide rail 54, a right vibration disc guide rail 55, a shaping bin and an electric cylinder. The elastic buckle sorting process is that the vibration disc is used for conveying materials into the sorting cylinder, and the optical fiber sensor identifies the materials according to the brightness intensity of the materials and the brightness intensity of the materials, and sorts the materials. The elastic frame is assembled in the handle, the push rod is pushed by the power of the electric cylinder, the elastic buckle is pushed to enter the slideway, the elastic buckle is compressed to shrink the volume and finally enters the handle pipe, the elastic buckle is inserted in place to be self-locked, the push rod returns, and the assembly cycle is completed. The front side and the back side of the automatic handle sorting device are provided with elastic buckle holes on the front side and are not provided with elastic buckle holes on the back side. The optical fiber sensor realizes the judgment of the positive handle and the negative handle by utilizing the brightness intensity of the elastic buckling hole. The good products and the defective products are automatically sorted by utilizing whether the good products and the defective products of the handle are pressed into the elastic buckle or not. And judging the handle snap-fastener hole by using the optical fiber sensor. The good product information is told to the material taking servo motor, and the material taking servo motor can automatically grab the material into the good product frame. If the defective products, get material servo motor and grab the material of bullet knot in the defective products frame automatically. The assembly mode belongs to full-automatic assembly action and is beneficial to improving the production efficiency. The automatic sorting handle is positive and negative, product scrapping is reduced, and positive and negative are recognized by naked eyes when people do not need to feed materials. 1200PCS products can be assembled per hour, and the reject ratio of below 0.2 percent is ensured.
In conclusion, in the present technical solution, the jig circulation line device 3, the elastic buckle shape-correcting compression insertion positioning device 4 connected to the jig circulation line device 3 perpendicularly to each other, the assembling machine feeding area 5 connected to the elastic buckle shape-correcting compression insertion positioning device 4, the single-shaft manipulator feeding device 6 connected to the jig circulation line device 3 and perpendicularly connected to the elastic buckle shape-correcting compression insertion positioning device 4, and the assembling machine feeding area 7 connected to the other end of the single-shaft manipulator feeding device 6 are disposed on the jig support base 1. And constitute handle bullet knot assembly machine, the bullet is buckled through the assembly machine inside left side circle disc 52 and the right circle disc 53 that shakes, through left disc guide rail 54 and the right disc guide rail 55 that shakes, directly shakes and carries the plastic feed bin, is pushed the plastic runner by the electrical cylinder, is compressed deformation in the advancing process, inserts in the handle hole, and the bullet is buckled and is reset from the locking, and the monocycle is assembled and is accomplished, reduces material transportation and secondary storage among the prior art to reach and avoid being impaired purpose because of material transportation and secondary storage. In the action process, manual operation and naked eye identification of the front side or the back side of the handle are replaced, and the assembly positioning precision and the assembly working efficiency are improved.
The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, without thereby limiting the scope of the invention. Any modification, equivalent replacement and improvement made by those skilled in the art without departing from the scope and spirit of the present invention should be within the scope of the claims of the present invention.
Claims (6)
1. A handle elastic buckle assembly machine comprises a jig bracket seat directly arranged on a horizontal plane, an assembly machine outer cover arranged on the periphery of the jig bracket seat, and an electric control device arranged at the bottom of the jig bracket seat; the method is characterized in that: the jig support base is provided with a jig circulating line device, an elastic buckle shape correcting compression insertion position device, an assembling machine feeding area, a single-shaft manipulator discharging position device and an assembling machine discharging area, wherein the elastic buckle shape correcting compression insertion position device is mutually perpendicular to the jig circulating line device, the assembling machine feeding area is mutually connected with the elastic buckle shape correcting compression insertion position device, the single-shaft manipulator discharging position device is connected with the jig circulating line device and is perpendicularly arranged with the elastic buckle shape correcting compression insertion position device, and the assembling machine discharging area is mutually connected with the other end of the single-shaft manipulator discharging position device.
2. The handle snap assembly machine of claim 1, wherein: the jig circulating line device comprises a jig fixing frame, a jig rotating shaft arranged at one end of the jig fixing frame, a driving rotating wheel arranged on the jig rotating shaft, a driven rotating wheel arranged at the other end of the jig fixing frame, a ribbed synchronous belt used for connecting the driving rotating wheel and the driven rotating wheel together, a positioning jig arranged on the ribbed synchronous belt at a fixed distance, and a handle object arranged on the positioning jig.
3. The handle snap assembly machine of claim 1, wherein: the assembly machine material loading district includes the material loading frame of snap-on tool support frame one side, installs the bullet on the material loading frame and detains the material loading group, installs the left circle that detains the material loading group inside and shakes the dish and the right circle shakes the dish, installs and shakes the inboard left side of dish and shake a dish track at the left circle, installs and shakes the inboard right side of dish and shake a dish track at the right circle.
4. The handle snap assembly machine of claim 1, wherein: the elastic buckle shape correcting compression insertion position device comprises an insertion position support directly installed on a jig support seat, a shaping bin installed on the insertion position support, an electric cylinder arranged at one end of the shaping bin, and a shaping flow channel arranged inside the shaping bin.
5. The handle snap assembly machine of claim 1, wherein: the material level device under unipolar manipulator includes the material loading support of lug connection on the tool mount, installs the unipolar manipulator above the material loading support.
6. The handle snap assembly machine of claim 1, wherein: the blanking area of the assembly machine comprises a blanking flat belt support, a blanking flat belt device arranged on the blanking flat belt support, an NG material placing box arranged on one side below the blanking flat belt support, a collecting box base arranged at the bottom of one end of the blanking flat belt support, and a finished product material collecting box arranged on the collecting box base.
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CN201920928306.1U CN210587955U (en) | 2019-06-17 | 2019-06-17 | Handle spring fastener assembling machine |
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CN201920928306.1U CN210587955U (en) | 2019-06-17 | 2019-06-17 | Handle spring fastener assembling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113579727A (en) * | 2021-08-04 | 2021-11-02 | 广州市盈捷自动化科技有限公司 | Tubular elastic line marble foot pad and foot plug assembling equipment |
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- 2019-06-17 CN CN201920928306.1U patent/CN210587955U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113579727A (en) * | 2021-08-04 | 2021-11-02 | 广州市盈捷自动化科技有限公司 | Tubular elastic line marble foot pad and foot plug assembling equipment |
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Inventor after: Du Zhaoyang Inventor after: He Qunsong Inventor after: Shen Jianping Inventor after: Zhang Xing Inventor before: Du Shaoyang Inventor before: He Qunsong Inventor before: Shen Jianping Inventor before: Zhang Xing |