CN211192845U - Equipment for automatically assembling planet carrier assembly of washing machine - Google Patents
Equipment for automatically assembling planet carrier assembly of washing machine Download PDFInfo
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- CN211192845U CN211192845U CN201922103280.XU CN201922103280U CN211192845U CN 211192845 U CN211192845 U CN 211192845U CN 201922103280 U CN201922103280 U CN 201922103280U CN 211192845 U CN211192845 U CN 211192845U
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Abstract
The utility model provides an equipment that is used for washing machine planet carrier subassembly installation automatic assembly, it relates to washing machine planet carrier equipment field, aims at solving the problem that the mode that general washing machine planet carrier subassembly installation all installed through the manual work can lead to work efficiency low, installation accuracy low. Including workstation, material loading station, jump ring automatic assembly and main shaft riveting station, sweep station, circulation station, main shaft chip removal station, gear shaft fat liquoring station, gear automatic assembly station, the automatic equipment station of end cover, three point are riveted station, unloading station soon, the material loading station is installed on the workstation, jump ring automatic assembly and main shaft riveting station are installed in the top of material loading station, the end that the circulation station is located the direction of travel installs main shaft chip removal station, end cover automatic assembly station, three point are riveted station, unloading station soon are installed in proper order on gear automatic assembly station right side.
Description
Technical Field
The utility model relates to a washing machine planet carrier equipment field, concretely relates to equipment that is used for automatic equipment of washing machine planet carrier subassembly installation.
Background
In the prior art, the planet carrier assembly of the washing machine is used as the most important part of the rotating main shaft of the washing machine, the quality and the precision index of the planet carrier assembly directly influence the performances of various functions, service life, noise and the like of the washing machine, and the planet carrier assembly is the most important component of various components of the washing machine, so that the planet carrier assembly is very important for the production and assembly of the components.
At present, the assembly and the assembly of the washing machine planet carrier assembly are carried out manually, 8 processes are needed, about 8 persons are needed to carry out simultaneously, and each person is responsible for the assembly action of 1 process and the assembly line operation. This type of assembly has the following problems and disadvantages: firstly, the assembly accuracy is not high enough, the personnel, the tool and the equipment are operated in a matching way, and the experience dependence degree on the personnel is high; secondly, the assembly efficiency is low, and the assembly rhythm depends on the working efficiency of personnel; thirdly, the cost performance is low, about 8 persons need to be equipped in each shift, and the alternate use is needed, so that the dependency on the persons is high.
SUMMERY OF THE UTILITY MODEL
The utility model provides an equipment that is used for automatic equipment of washing machine planet carrier subassembly installation to the mode that the installation of the general washing machine planet carrier subassembly that solution prior art exists all through artifical installation can lead to the problem that work efficiency is low, installation accuracy is low.
In order to solve the technical problem, the utility model provides an equipment for automatic assembly of washing machine planet carrier assembly spare installation, including workstation, material loading station, jump ring automatic assembly and main shaft riveting station, sweep station, circulation station, main shaft chip removal station, gear shaft fat liquoring station, gear automatic assembly station, end cover automatic assembly station, three-point spin riveting station, unloading station, the material loading station is installed on the workstation, jump ring automatic assembly and main shaft riveting station are installed above the material loading station, the sweep station is located jump ring automatic assembly and main shaft riveting station's right side and is located the top of the work piece that waits to install, the circulation station is located jump ring automatic assembly and main shaft riveting station's right side, the circulation station is located the end of advancing direction and installs the main shaft chip removal station, gear shaft fat liquoring station is located the right side of main shaft chip removal station, the gear automatic assembly station is located the right side of gear shaft fat liquoring station and is upper and lower distribution, automatic equipment station of end cover, three-point rivet station, unloading station are installed in proper order on gear automatic assembly station right side, the unloading station distributes on the workstation from top to bottom.
Preferably, the feeding station comprises gear shaft feeding and flange feeding, and the flange feeding is located on the left side of the gear shaft feeding.
Preferably, the clamp spring automatic assembly and spindle riveting station comprises a mechanical seal servo motor, a mechanical clamping jaw and a hydraulic cylinder.
Preferably, the spindle chip removal station comprises a driving motor and a dust collector.
Preferably, the gear shaft oiling station is provided with an automatic oiling machine, and the gear sensor is provided with a plurality of high-precision sensors and a servo system.
Preferably, the three-point rotary riveting station is provided with a three-point riveting machine, and the blanking station consists of a motor and a transmission device.
The utility model discloses the beneficial effect who brings:
(1) the utility model can improve the assembly precision and the assembly efficiency;
(2) the utility model provides the high reliability of equipment reduces the demand to operating personnel, lowers manufacturing cost, improves the degree of automation of enterprise.
Drawings
Figure 1 is a perspective view of an apparatus for automatic assembly of a washing machine planet carrier assembly installation according to the present invention;
FIG. 2 is a top plan view of an apparatus for automatic assembly of a washing machine planet carrier assembly installation according to the present invention;
FIG. 3 is a front view of the apparatus for automatic assembly of the washing machine planet carrier assembly installation according to the present invention;
FIG. 4 is a right side view of the apparatus for automatic assembly of a washing machine planet carrier assembly installation according to the present invention;
the automatic riveting device comprises a working table 1, a feeding station 2, a gear shaft feeding station 201, a flange feeding station 202, a clamp spring automatic assembling and main shaft riveting station 3, a purging station 4, a flowing station 5, a main shaft chip removal station 6, a gear shaft oiling station 7, a gear automatic assembling station 8, an end cover automatic assembling station 9, a three-point spin riveting station 10 and a blanking station 11.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 1-4, the utility model provides an apparatus for automatically assembling a washing machine planet carrier assembly, comprising a workbench 1, a feeding station 2, a clamp spring automatic assembling and main shaft riveting station 3, a purging station 4, a circulation station 5, a main shaft chip removal station 6, a gear shaft oiling station 7, a gear automatic assembling station 8, an end cover automatic assembling station 9, a three-point spin riveting station 10 and a blanking station 11, wherein the feeding station 2 is arranged on the workbench 1, the clamp spring automatic assembling and main shaft riveting station 3 is arranged above the feeding station 2, the purging station 4 is arranged at the right side of the clamp spring automatic assembling and main shaft riveting station 3 and above a workpiece to be installed, the purging station 5 is arranged at the right side of the clamp spring automatic assembling and main shaft riveting station 3, the circulation station 5 is arranged at the end of the chip removal advancing direction and is provided with a main shaft station 6, gear shaft fat liquoring station 7 is located the right side of main shaft chip removal station 6, gear automatic assembly station 8 is located the right side of gear shaft fat liquoring station 7 and distributes about being, end cover automatic assembly station 9, three point spin rivet station 10, unloading station 11 are installed in proper order in gear automatic assembly station 8 right side, unloading station 11 distributes about being on workstation 1.
Further, the feeding station 1 is divided into a gear shaft feeding 201 and a flange feeding 202, and the flange feeding 202 is located on the left side of the gear shaft feeding 201.
Further, the clamp spring automatic assembly and spindle riveting station 3 comprises a confidential servo motor, a mechanical clamping jaw and a hydraulic cylinder.
Further, the spindle chip removal station 6 comprises a driving motor and a dust collector.
Further, the gear shaft oiling station 7 is provided with an automatic oiling machine, and the gear sensor is provided with a plurality of high-precision sensors and a servo system.
Further, the three-point spin riveting station 10 is provided with a three-point riveting machine, and the blanking station 11 is composed of a motor and a transmission device.
The working principle of the equipment for installing and automatically assembling the planet carrier assembly of the washing machine is as follows: a gear shaft feeding 201 station automatically feeds materials through a vibration disc, and a 3-degree gear shaft is placed into a 120-degree indexing tool through the control of a servo motor; flange feeding 202, namely automatically feeding through a vibrating plate, and automatically placing a flange plate on a gear shaft tool through a mechanical clamping jaw; the clamp spring automatic assembly and main shaft riveting station 3 is characterized in that the clamp spring is automatically assembled on the main shaft through a precision servo, a mechanical clamping jaw, a precision mechanical structure and the like, the main shaft is manually placed at the 3 stations, and riveting is carried out through a hydraulic cylinder; a blowing station 4 for blowing by compressed air; the transfer station 5 transfers the semi-finished product from the index plate to the chain wheel through the mechanical clamping jaw; a main shaft scrap removing station 6, which is used for removing aluminum scraps of the main shaft through a motor and a dust collector; a gear shaft oiling station 7 for automatically oiling 3 gear shafts through a high-precision automatic oiling machine; the gear automatic assembly station 8 is used for automatically feeding through a vibration disc and realizing actions such as forward and reverse recognition, grabbing, positioning, 120-degree placement and the like of 3 gears through a high-precision sensor, a servo system and a mechanical structure; an automatic end cover assembling station 9, which automatically feeds materials through a servo material storage mechanism and automatically grabs and assembles the end cover through a mechanical clamping jaw; the three-point spin riveting station 10 carries out three-point synchronous spin riveting through a three-point spin riveting machine to finish final assembly of the whole component; a blanking station 11, which takes down the assembled parts through a mechanical clamping jaw, places the parts on a belt line and flows into the next process; automatic feeding and discharging, automatic grabbing and automatic assembly are adopted, and the whole equipment only needs two persons to operate and monitor; the adoption height is as follows: have data networking function interface, conveniently dock mill MES system or laboratory monitored control system, data, the timely feedback of defective products analysis of will assembling really realize intelligent, the information-based precision riveting mechanism and the high accuracy fixture mechanism of equipment, reduce the error that the tool brought.
To sum up, the utility model discloses can improve equipment precision and packaging efficiency, improve the reliability of equipment, reduce the demand to operating personnel, reduce manufacturing cost, improve the degree of automation of enterprise
It should be noted that the utility model discloses the multiple standard component that uses all can obtain from the market, and nonstandard component then can customize very much, the utility model discloses the connected mode that adopts is also very common means in the mechanical field such as bolted connection, welding etc. and the utility model people is no longer repeated here.
The above description is only an example of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. A device for automatically assembling a planet carrier assembly of a washing machine comprises a workbench (1), a feeding station (2), a clamp spring automatic assembling and main shaft riveting station (3), a blowing station (4), a circulation station (5), a main shaft chip removal station (6), a gear shaft oiling station (7), a gear automatic assembling station (8), an end cover automatic assembling station (9), a three-point spin riveting station (10) and a blanking station (11), and is characterized in that the feeding station (2) is arranged on the workbench (1), the clamp spring automatic assembling and main shaft riveting station (3) is arranged above the feeding station (2), the blowing station (4) is positioned at the right side of the clamp spring automatic assembling and main shaft riveting station (3) and above a workpiece to be installed, the circulation station (5) is positioned at the right side of the clamp spring automatic assembling and main shaft riveting station (3), circulation station (5) are located the end of advancing direction and install main shaft chip removal station (6), gear shaft fat liquoring station (7) are located the right side of main shaft chip removal station (6), gear automatic assembly station (8) are located the right side of gear shaft fat liquoring station (7) and are the upper and lower distribution, gear automatic assembly station (8) right side is installed end cover automatic assembly station (9) in proper order, three point rivets station (10), unloading station (11) soon, unloading station (11) are upper and lower distribution on workstation (1).
2. The apparatus for automatic assembly of the installation of the planet carrier assembly of the washing machine according to claim 1, characterized in that the loading station (2) is divided into a gear shaft loading (201) and a flange loading (202), and the flange loading (202) is positioned at the left side of the gear shaft loading (201).
3. The equipment for the automatic assembly of the installation of the planet carrier assembly of the washing machine according to claim 1, characterized in that the automatic assembly of the snap spring and riveting station of the main shaft (3) comprise a confidential servo motor, a mechanical clamping jaw and a hydraulic cylinder.
4. The device for automatic assembly of the installation of the planet carrier assembly of the washing machine according to claim 1, characterized in that the spindle ejection station (6) comprises a drive motor and a vacuum cleaner.
5. The apparatus for the automatic assembly of the mounting of the planet carrier assembly of a washing machine according to claim 1, characterized in that said gear shaft oiling station (7) has an automatic oiling machine and said gear automatic assembly station (8) has a plurality of high precision sensors and servos.
6. The apparatus for the automatic assembly of the mounting of the planet carrier assembly of a washing machine according to claim 1, characterized in that said three-point spin riveting station (10) has a three-point riveting machine, said blanking station (11) being composed of an electric motor and a transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922103280.XU CN211192845U (en) | 2019-11-29 | 2019-11-29 | Equipment for automatically assembling planet carrier assembly of washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922103280.XU CN211192845U (en) | 2019-11-29 | 2019-11-29 | Equipment for automatically assembling planet carrier assembly of washing machine |
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| Publication Number | Publication Date |
|---|---|
| CN211192845U true CN211192845U (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922103280.XU Active CN211192845U (en) | 2019-11-29 | 2019-11-29 | Equipment for automatically assembling planet carrier assembly of washing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757161A (en) * | 2019-11-29 | 2020-02-07 | 无锡星月科技有限公司 | Equipment for automatically assembling planet carrier assembly of washing machine |
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2019
- 2019-11-29 CN CN201922103280.XU patent/CN211192845U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757161A (en) * | 2019-11-29 | 2020-02-07 | 无锡星月科技有限公司 | Equipment for automatically assembling planet carrier assembly of washing machine |
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