CN210456431U - Turning device for mattress quality inspection - Google Patents
Turning device for mattress quality inspection Download PDFInfo
- Publication number
- CN210456431U CN210456431U CN201921369874.9U CN201921369874U CN210456431U CN 210456431 U CN210456431 U CN 210456431U CN 201921369874 U CN201921369874 U CN 201921369874U CN 210456431 U CN210456431 U CN 210456431U
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- Prior art keywords
- frame
- mattress
- roll
- hydraulic cylinder
- turnover
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- 238000007689 inspection Methods 0.000 title claims abstract description 15
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000003908 quality control method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
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Abstract
The utility model provides a turnover device for mattress quality inspection, which has simple structure and convenient use and can stably turn over the mattress, comprising a frame and a turnover frame which is rotationally arranged on the frame and is used for turning over the mattress, the two turnover frames are provided, one ends of the two turnover frames opposite to each other are rotary connecting ends, the machine frame is provided with a first driving mechanism which can enable the two turnover frames to simultaneously rotate oppositely, the first driving mechanism comprises a hydraulic cylinder, one end of the hydraulic cylinder is hinged with one of the roll-over stands, the other end of the hydraulic cylinder is hinged with the frame, two sides of the rotary connecting end of the roll-over stand are fixedly connected with a rotating shaft, the rotating shaft on one side is rotatably arranged in the rack in a penetrating mode, gears are coaxially arranged at the free end of the rotating shaft on the penetrating side, and the two gears connected to different overturning frames are meshed with each other.
Description
Technical Field
The utility model relates to a mattress processing field, in particular to turning device is used in mattress quality testing.
Background
The mattress is always the concern in people's life, and along with the gradual renewal of technique, the spring mattress receives more and more attention. The process flow for manufacturing the spring mattress comprises spring threading, blanking, palm fiber mat laying, surrounding edges and inspection. Spring threading: the spring threading is a process of integrally connecting the coil springs in the spring mattress. The spring is wound by 70# carbon steel with the diameter of 1.2 mm-1.6 mm, the diameter of the wound spring is slightly larger than the diameter of the penetrated spring, and the gap of the wound spring is within 2 mm. When the springs are wound, the upper and lower coils of adjacent spiral springs in the spring mattress are respectively connected into a mattress spring core in a criss-cross mode. Then, the two ends of the steel wire penetrating through the spring are bent and tightly fixed on the spring ring by using a steel wire pliers. It is simple, fast, firm and reliable.
At present, in the processing process of a mattress, in order to hem four edges of a quilting mattress and hem an inner sleeve of the mattress which is sleeved with the inner sleeve in a front sleeve process, the mattress needs to be pulled manually to rotate and hem, in addition, in a quality inspection process, the hemming quality of the mattress needs to be inspected, and the mattress needs to be pulled manually to rotate and inspect, so that a large amount of manual labor is consumed; in order to solve the above problems, application No. 201621301581.3 discloses a mattress processing device, which comprises a conveying unit including a conveying bracket, conveying rollers mounted on the conveying bracket, and a conveying motor for driving the conveying rollers to rotate, wherein the conveying rollers are driven by a sprocket; the jacking unit comprises a jacking frame arranged on the conveying support and a jacking cylinder for driving the jacking frame to reciprocate up and down; the overturning unit comprises an overturning frame arranged on the conveying support, one end of the overturning frame is hinged to the conveying support, the overturning frame can be driven by an overturning cylinder to overturn up and down along a hinge joint between the overturning frame and the conveying support, conveying rollers at two ends of the overturning frame are single-side chain wheel rollers, and other conveying rollers are chain wheel rollers at two ends. The utility model has the advantages that: through the setting of jacking unit and upset unit, can realize the automatic jacking and the upset of mattress, make things convenient for subsequent processing, reduce hand labor. But the following defects still exist when the material is used:
the mattress makes progress the upset along with the roll-over stand and is greater than 90 degrees after, the mattress can directly fall down on the opposite side mesa under the effect of dead weight, causes great vibrations, makes the mattress take place to damage easily simultaneously, if make the slow whereabouts of mattress, then needs the staff artifical support and make the slow whereabouts of mattress, because mattress itself is heavier, the mode of supporting through the manual work makes the operation degree of difficulty of its whereabouts great to lost the original meaning of roll-over stand, the practicality is relatively poor.
Secondly, be located mattress roll-over stand and rotate the connecting end department and do not have the shielding piece, lead to the mattress easily in the upset process, its lower extreme slides towards the roll-over stand outside, leads to the upset to fail.
SUMMERY OF THE UTILITY MODEL
Therefore, to foretell problem, the utility model provides a simple structure, convenient to use can carry out the mattress turning device for quality control of stable upset to the mattress.
In order to realize the technical problem, the utility model adopts the solution that the turnover device for mattress quality inspection comprises a frame, two turnover frames which are arranged on the frame in a rotating way and are used for turning over the mattress, wherein one ends of the two turnover frames which are opposite to each other are rotating connecting ends, and a first driving mechanism which can enable the two turnover frames to rotate in opposite directions is arranged on the frame.
The further improvement is that: the first driving mechanism comprises a hydraulic cylinder, one end of the hydraulic cylinder is hinged to the turnover frame, the other end of the hydraulic cylinder is hinged to the frame, rotating ends of the turnover frame are fixedly connected to two sides of each rotating end, the rotating shafts are rotated to penetrate through the frame, the free ends of the rotating shafts are coaxially provided with gears, and the gears are connected to different turnover frames in a meshed mode.
The further improvement is that: the roll-over stand is characterized in that a plurality of driving rollers are rotatably arranged on the stand and located on two sides of the length direction of the roll-over stand, and a second driving mechanism capable of driving the driving rollers to rotate is further arranged on the stand.
The further improvement is that: the second actuating mechanism includes the motor, the both sides of drive roller have linked firmly the pivot, the pivot is rotated and is worn to locate the frame, the belt pulley has been linked firmly in the pivot, and is a plurality of around being equipped with driving belt on the belt pulley, the motor is rather than one the pivot on the drive roller is connected.
The further improvement is that: the frame inner wall just is located the both sides of roll-over stand width direction are rotated and are provided with a plurality of free rollers, the frame inner wall just is located two it is provided with free roller to rotate between the roll-over stand.
The further improvement is that: the frame can be provided with two lifting plates and a hydraulic cylinder in a vertically sliding manner, and the joint of the lifting plates and the hydraulic cylinder can be arranged in a rotating manner.
By adopting the technical scheme, the beneficial effects of the utility model are that:
the utility model discloses simple structure, high durability and convenient use, setting up through the gear can make two roll-over stands rotate in opposite directions simultaneously, thereby make the slow whereabouts of mattress after the upset, avoid the mattress to damage the mattress in free fall under the effect of dead weight on the one hand, or avoid making the trouble that its slow whereabouts produced through artificial mode, reduce the operation degree of difficulty, on the other hand, when the roll-over stands of both sides rotate in opposite directions simultaneously, it rotates the link and can form a V font contained angle structure, the phenomenon that mattress bottom roll-off leads to the upset failure has been avoided effectively, and the work efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a turning device for quality inspection of a mattress according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the turning state of the turning frame of the turning device for quality inspection of a mattress according to the embodiment of the present invention.
Fig. 3 is a top view of the turning device for quality inspection of mattress according to the embodiment of the present invention.
In the figure: the automatic lifting device comprises a rack 1, a turnover frame 2, a free roller 3, hydraulic cylinders 4 and 5, a limiting plate 6, a driving roller 7, a lifting plate 8, a free roller 9, a motor 10, a gear 11, a transmission belt 12 and a belt pulley 13.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
Example (b):
referring to fig. 1-3, the embodiment of the utility model discloses a mattress turning device for quality control, including frame 1, rotate set up in roll-over stand 2 and pneumatic cylinder 4 that are used for the upset mattress in the frame 1, roll-over stand 2 has two, two the one end that roll-over stand 2 opposed each other is for rotating the link, roll-over stand 2's rotation link both sides have linked firmly the pivot, one of them side the pivot is rotated and is worn to locate frame 1 wears out the side the free end of pivot is coaxial to be provided with gear 11, and two are connected in different roll-over stands 2 gear 11 meshes mutually, one end and one of them of pneumatic cylinder 4 roll-over stand 2 is articulated, the other end of pneumatic cylinder 4 with frame 1 is articulated, it can make to link firmly in frame 1 roll-over stand 2 is located horizontal position's limiting plate 6.
The two roll-over stands 2 are linked through the two gears 11, when the mattress is turned, when the roll-over stand 2 at the driving side is driven by the hydraulic cylinder 4 to rotate, the roll-over stand 2 at the driving side drives the mattress to turn, the other roll-over stand 2 at the driven side can simultaneously rotate in opposite directions through the arrangement of the gears 11, when the two roll-over stands 2 simultaneously rotate to a position slightly exceeding 90 degrees with the horizontal plane, the mattress inclines from the roll-over stand 2 at the driving side to the roll-over stand 2 at the driven side, the hydraulic cylinder 4 resets again, so that the turned mattress slowly falls along with the roll-over stand 2, on one hand, the mattress is prevented from freely falling under the action of self weight to damage the mattress, or the trouble caused by slow falling through a manual mode is avoided, the operation difficulty is reduced, on the other hand, when the roll-over stands 2 at the two sides simultaneously rotate in opposite directions, the rotating connecting ends of the roll-, effectively avoids the phenomenon of failure in overturning caused by the sliding-out of the bottom of the mattress and improves the operation efficiency.
For the initiative transportation of mattress, rotatable a plurality of drive rollers 7 and the motor 10 of being provided with in the frame 1, drive roller 7 is located 2 length direction's of roll-over stand both sides, the both sides of drive roller 7 have linked firmly the pivot, the pivot is rotated and is worn to locate frame 1, linked firmly belt pulley 13 in the pivot, it is a plurality of around being equipped with driving belt 12 on the belt pulley 13, motor 10 and one of them the pivot on the drive roller 7 is connected, 1 inner wall of frame just is located 2 width direction's of roll-over stand both sides are rotated and are provided with a plurality of free rollers 9, 1 inner wall of frame just is located two rotate between the roll-over stand 2 and are provided with free roller 3.
In order to facilitate the peripheral inspection of the mattress, two lifting plates 8 and a hydraulic cylinder 5 are arranged on the machine frame 1 in a vertically sliding manner, and the joint of the lifting plates 8 and the hydraulic cylinder 5 can be arranged in a rotating manner.
Modifications and variations of the present invention are within the scope of the claims and are not limited by the disclosure of the embodiments.
Claims (6)
1. The utility model provides a turning device for mattress quality control, includes the frame, rotate set up in the roll-over stand that is used for upset mattress in the frame, its characterized in that: the turnover frame has two, and two the one end that the turnover frame is opposed to each other is the rotation link, be equipped with in the frame and make two the turnover frame is the pivoted first actuating mechanism in opposite directions simultaneously.
2. The turning device for mattress quality inspection according to claim 1, characterized in that: the first driving mechanism comprises a hydraulic cylinder, one end of the hydraulic cylinder is hinged to the turnover frame, the other end of the hydraulic cylinder is hinged to the frame, rotating ends of the turnover frame are fixedly connected to two sides of each rotating end, the rotating shafts are rotated to penetrate through the frame, the free ends of the rotating shafts are coaxially provided with gears, and the gears are connected to different turnover frames in a meshed mode.
3. The turning device for mattress quality inspection according to claim 1 or 2, characterized in that: the roll-over stand is characterized in that a plurality of driving rollers are rotatably arranged on the stand and located on two sides of the length direction of the roll-over stand, and a second driving mechanism capable of driving the driving rollers to rotate is further arranged on the stand.
4. The turning device for mattress quality inspection according to claim 3, characterized in that: the second actuating mechanism includes the motor, the both sides of drive roller have linked firmly the pivot, the pivot is rotated and is worn to locate the frame, the belt pulley has been linked firmly in the pivot, and is a plurality of around being equipped with driving belt on the belt pulley, the motor is rather than one the pivot on the drive roller is connected.
5. The turning device for mattress quality inspection according to claim 3, characterized in that: the frame inner wall just is located the both sides of roll-over stand width direction are rotated and are provided with a plurality of free rollers, the frame inner wall just is located two it is provided with free roller to rotate between the roll-over stand.
6. The turning device for mattress quality inspection according to claim 1, characterized in that: the frame can be provided with two lifting plates and a hydraulic cylinder in a vertically sliding manner, and the joint of the lifting plates and the hydraulic cylinder can be arranged in a rotating manner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921369874.9U CN210456431U (en) | 2019-08-22 | 2019-08-22 | Turning device for mattress quality inspection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921369874.9U CN210456431U (en) | 2019-08-22 | 2019-08-22 | Turning device for mattress quality inspection |
Publications (1)
Publication Number | Publication Date |
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CN210456431U true CN210456431U (en) | 2020-05-05 |
Family
ID=70453170
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201921369874.9U Expired - Fee Related CN210456431U (en) | 2019-08-22 | 2019-08-22 | Turning device for mattress quality inspection |
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CN (1) | CN210456431U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112456092A (en) * | 2020-12-16 | 2021-03-09 | 博创(惠州)智能自动化设备有限公司 | Belt type turnover machine |
CN114538044A (en) * | 2022-02-28 | 2022-05-27 | 天能电池集团(安徽)有限公司 | Automatic battery turnover device for storage battery assembly line |
CN115846995A (en) * | 2022-12-19 | 2023-03-28 | 上海维益埃电器成套有限公司 | Large-scale automatic welding turning device |
-
2019
- 2019-08-22 CN CN201921369874.9U patent/CN210456431U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112456092A (en) * | 2020-12-16 | 2021-03-09 | 博创(惠州)智能自动化设备有限公司 | Belt type turnover machine |
CN114538044A (en) * | 2022-02-28 | 2022-05-27 | 天能电池集团(安徽)有限公司 | Automatic battery turnover device for storage battery assembly line |
CN115846995A (en) * | 2022-12-19 | 2023-03-28 | 上海维益埃电器成套有限公司 | Large-scale automatic welding turning device |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200505 |