CN210454115U - Automatic gilt system of oil can lid - Google Patents

Automatic gilt system of oil can lid Download PDF

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Publication number
CN210454115U
CN210454115U CN201920807732.XU CN201920807732U CN210454115U CN 210454115 U CN210454115 U CN 210454115U CN 201920807732 U CN201920807732 U CN 201920807732U CN 210454115 U CN210454115 U CN 210454115U
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China
Prior art keywords
oil
gold stamping
cover
station
lid
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CN201920807732.XU
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Chinese (zh)
Inventor
诸南扬
王克福
蒋大平
郭雨苍
应权佳
王富旭
陈勇
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Zhejiang Qiao Shi Intelligent Industry Co ltd
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Zhejiang Qiao Shi Intelligent Industry Co ltd
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Abstract

An automatic gold stamping system for an oil can lid belongs to the technical field of gold stamping and comprises an oil can lid feeding disc, an oil can lid discharging groove, a gold stamping machine, an oil can lid rotary disc, a piece taking mechanical arm A, a visual detection device and a piece taking mechanical arm B, wherein 1 product station is respectively arranged above the oil can lid feeding disc, the gold stamping machine, the visual detection device and the piece taking mechanical arm B, and the number of the product stations is 4, namely a station A, a station B, a station C and a station D; 4 workpiece tables are uniformly arranged on the periphery of the oil can cover rotating disc, and when the oil can cover rotating disc rotates, the 4 workpiece tables rotate along with the oil can cover rotating disc and are respectively positioned on 4 product stations; the gold stamping machine comprises a hot plate, an optical fiber sensor, a stamping cylinder and a control box; the utility model has the advantages that: automatic gold stamping, improved production efficiency and safe operation.

Description

Automatic gilt system of oil can lid
Technical Field
The utility model relates to a gilt system of oil pot lid, in particular to automatic gilt system of oil pot lid belongs to gilt technical field.
Background
The oil pot cover is an important part of the oil storage pot for automobile braking, the annual demand of customers is large, and the annual demand of the society to the company is more than 200 thousands. In the production processes of gold stamping, assembling, inspecting and packaging of the oil can cover, the gold stamping process is also an important process, the manual operation and production efficiency are low, and the gold stamping machine is operated at high temperature, so that people are easily injured and potential safety hazards exist; and the conditions of misoperation and wrong packaging of the product cause unqualified products to flow out, and customer complaints occur sometimes.
SUMMERY OF THE UTILITY MODEL
The utility model aims at above-mentioned prior art in, gilt process is accomplished by manual operation, inefficiency, the defect that has the potential safety hazard, provides an automatic gilt system of oil pot lid, can reach automatic gilt, the safe purpose of operation.
In order to realize the purpose, the utility model adopts the technical scheme that: an automatic gold stamping system for an oil can lid comprises an oil can lid feeding disc and a gold stamping machine, wherein an oil can lid discharging groove is formed in one side of the oil can lid feeding disc, and the oil can lid feeding disc vibrates an oil can lid to be fed into the discharging groove;
the automatic feeding device comprises an oil can cover turntable, a piece taking mechanical arm A, a visual detection device and a piece taking mechanical arm B, wherein the oil can cover turntable, the piece taking mechanical arm A, the visual detection device and the piece taking mechanical arm B are arranged on the periphery of the oil can cover turntable in sequence in an anticlockwise direction; a manipulator B guide rail is arranged on one side of the workpiece taking manipulator B; the oil can cover feeding disc is arranged behind the oil can cover rotating disc, the stamping machine is arranged at the left of the oil can cover rotating disc, the visual detection equipment is arranged in front of the oil can cover rotating disc, and the workpiece taking mechanical arm B is arranged at the right of the oil can cover rotating disc; the part taking manipulator A is arranged between the oil can cover feeding disc and the main rotary disc;
1 product station is respectively arranged above the oil can cover rotary disc corresponding to the oil can cover feeding disc, the stamping machine, the visual detection equipment and the piece taking mechanical arm B, and 4 product stations are provided, namely a station A, a station B, a station C and a station D; 4 workpiece tables are uniformly arranged on the periphery of the oil can cover rotating disc, and when the oil can cover rotating disc rotates, the 4 workpiece tables rotate along with the oil can cover rotating disc and are respectively positioned on 4 product stations;
the gold stamping machine comprises a hot plate, an optical fiber sensor, a stamping cylinder and a control box; the hot plate is arranged in the middle of the stamping machine, the workpiece table is arranged below the hot plate, and the oil pot cover product is placed on the workpiece table; the optical fiber sensor is arranged behind the workpiece table; the pressing cylinder is arranged above the hot plate and is fixedly connected with the hot plate; the control box is arranged above the rear part of the stamping machine; when the oil pot cover rotating disc rotates, the oil pot cover rotates to the position B and below the hot plate along with the workpiece table, the optical fiber sensor senses the oil pot cover and sends a signal to the control box, and the control box controls the pressing cylinder to descend for hot stamping.
The gold stamping machine also comprises a gold stamping paper roll material rotating shaft, a gold stamping paper roll material and a gold stamping paper rolling motor, wherein the gold stamping paper roll material is transversely arranged between the oil can cover and the hot plate, one end of the gold stamping paper roll material is the gold stamping paper roll material rotating shaft, the other end of the gold stamping paper roll material is the gold stamping paper waste material rotating shaft, and the gold stamping paper rolling motor is arranged beside the gold stamping paper roll material rotating shaft; after 1 time of gold stamping, the gold stamping paper rolling motor is started for 1 time, so that the gold stamping paper roll material moves forward for 1 position.
One side of the upper tray of the oil can cover is provided with an oil can cover charging hole.
The visual detection equipment comprises a visual detection sensor, and the model is as follows: In-Sight 2000.
The visual detection equipment further comprises a product photographing device (common technology and no longer repeated), a visual detection process is provided after gold stamping is finished, each gold stamped product is photographed, the photograph is compared with that of a standard sample piece, and the equipment automatically judges whether the product is qualified or not.
And the automatic gold stamping system of the oil can cover is provided with a gold stamping system protective cover (not comprising the oil can cover feeding disc) at the periphery and above the oil can cover feeding disc.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the production efficiency is improved, the labor intensity is reduced, the product quality can be ensured, the requirements of mass production are met, and the requirements of modern management are met;
2) the operation is safe, the phenomenon that the bronzing machine often hurts people when operated at high temperature is overcome, and the potential safety hazard that people are easily scalded is eliminated;
3) the conditions of misoperation and wrong packaging of products can not occur, and the embarrassing situation of customer complaints caused by the outflow of unqualified products can be avoided.
Drawings
FIG. 1 is a schematic diagram of: the utility model discloses a schematic plan view;
FIG. 2 is a diagram of: the utility model discloses a structural plan view (excluding the oil pot cover charging tray and the gold stamping system protective cover);
FIG. 3 is a diagram of: a top view of the gilding press;
FIG. 4 is a diagram of: the main view of the gilding press.
Description of reference numerals: the automatic stamping device comprises an oil can cover 1, a feeding tray 2, a stamping machine 3, a hot plate 301, an optical fiber sensor 302, a stamping cylinder 303, a control box 304, a gold stamping paper coil rotating shaft 305, a gold stamping paper rolling motor 306, a gold stamping paper waste rotating shaft 307, a discharging groove 4, an oil can cover turntable 5, a workpiece taking manipulator A6, a visual detection device 7, a visual detection sensor 701, a workpiece taking manipulator B8, a manipulator B guide rail 9, a workpiece table 10, a station A11, a station B12, a station C13, a station D14, an oil can cover charging opening 15, a feeding tray protective cover 16 and a gold stamping system protective cover 17.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the present invention.
As shown in fig. 1 to 4, an automatic gold stamping system for an oil can lid 1 comprises an upper tray 2 of the oil can lid 1 and a gold stamping machine 3, wherein a discharge chute 4 of the oil can lid 1 is arranged on one side of the upper tray 2 of the oil can lid 1, and the upper tray 2 of the oil can lid 1 vibrates to feed the oil can lid 1 to the discharge chute 4;
the automatic feeding device comprises an oil can cover turntable 5, a piece taking manipulator A6, a visual detection device 7 and a piece taking manipulator B8, wherein the oil can cover 1 is provided with a feeding disc 2, a stamping machine 3, the visual detection device 7 and the piece taking manipulator B8 which are sequentially arranged on the periphery of the oil can cover turntable 5 in an anticlockwise direction; a manipulator B guide rail 9 is arranged on one side of the workpiece taking manipulator B8; an upper tray 2 of the oil can cover 1 is arranged behind a rotating disc 5 of the oil can cover, a stamping machine 3 is arranged at the left of the rotating disc 5 of the oil can cover, a visual detection device 7 is arranged in front of the rotating disc 5 of the oil can cover, and a piece taking manipulator B8 is arranged at the right of the rotating disc 5 of the oil can cover; the part taking manipulator A6 is arranged between the upper material plate 2 of the oil can cover 1 and the main turntable 4;
1 product station is respectively arranged above the oil can cover rotating disc 5 corresponding to the oil can cover 1 feeding disc 2, the stamping machine 3, the visual detection equipment 7 and the piece taking manipulator B8, and 4 product stations are provided, namely a station A11, a station B12, a station C13 and a station D14; 4 workpiece tables 10 are uniformly arranged on the periphery of the oil kettle cover rotating disc 5, and when the oil kettle cover rotating disc 5 rotates, the 4 workpiece tables 10 rotate along with the oil kettle cover rotating disc and are respectively positioned on 4 product stations;
the stamping machine 3 comprises a hot plate 301, an optical fiber sensor 302, a stamping cylinder 303 and a control box 304; the hot plate 301 is positioned in the middle of the stamping machine 3, the workpiece table 10 is positioned below the hot plate 301, and the product of the oil pot cover 1 is placed on the workpiece table 10; the optical fiber sensor 302 is arranged behind the workpiece table 10; the pressing cylinder 303 is arranged above the hot plate 301 and is fixedly connected with the hot plate 301; the control box is arranged above the rear part of the stamping machine 3; when the oil pot cover rotating disc 5 rotates, the oil pot cover 1 rotates to the position B12 and below the hot plate 301 along with the workpiece table 10, the optical fiber sensor 302 senses the oil pot cover 1 and then sends a signal to the control box 304, and the control box 304 controls the pressing cylinder 303 to descend for performing hot stamping.
The gold stamping machine 3 further comprises a gold stamping paper roll material rotating shaft 305, a gold stamping paper roll material (not shown in the figure) and a gold stamping paper rolling motor 306, wherein the gold stamping paper roll material is transversely arranged between the oil pot cover 1 and the hot plate 301, one end of the gold stamping paper roll material is the gold stamping paper roll material rotating shaft 305, the other end of the gold stamping paper roll material is the gold stamping paper waste material rotating shaft 307, and the gold stamping paper rolling motor 306 is arranged beside the gold stamping paper roll material rotating shaft 305; after 1 time of gold stamping, the gold stamping paper rolling motor 306 is started for 1 time, so that the gold stamping paper roll material moves forward for 1 position.
One side of the upper tray 2 of the oil pot cover 1 is provided with an oil pot cover charging hole 15.
The vision inspection apparatus 7 includes a vision inspection sensor 701 of the type: In-Sight 2000.
The visual inspection equipment 7 further comprises a product photographing device (not shown in the figure, which is a common technology and is not described any more), after the gold stamping is finished, a visual inspection process is performed, each gold stamped product is photographed, the photograph is compared with that of a standard sample, and the equipment automatically judges whether the product is qualified or unqualified.
An upper tray protective cover 16 is arranged around and above the upper tray 2 of the oil can cover 1, and a gold stamping system protective cover 17 is arranged around and above the automatic gold stamping system of the oil can cover 1.
4 product stations, the function does in proper order:
1) the station A11 is a feeding station of the oil can cover 1, and the part taking manipulator A6 grabs and enlarges the oil can cover 1 from the discharging groove 4 of the oil can cover 1 to the workpiece table 10 of the station A11;
2) the station B12 is a gold stamping station, the oil can cover rotating disc 5 rotates to the station B12, the optical fiber sensor 302 senses the oil can cover 1 and then sends a signal to the control box 304, and the control box 304 controls the pressing cylinder 303 to descend for hot stamping;
3) the station C13 is a detection station after gold stamping, the oil can cover rotating disc 5 is rotated to the station C13, the vision detection sensor 701 detects the gold stamping effect, and the product is judged to be qualified or unqualified;
4) the station D14 is a product station, namely a conveying station of the oil-can lid 1 after gold stamping detection is qualified; when the rotary table 4 is transferred to the station D14, the manipulator puts the qualified products into the next assembly automation line (not shown in the figure), and the unqualified products are directly put into the unqualified product basket, so that the unqualified products are prevented from flowing into the next procedure, and the waste of other parts is increased.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the ordinary changes and replacements within the technical scope of the present invention should be covered by the protection scope of the present invention.

Claims (7)

1. The utility model provides an automatic gilt system of oilcan lid, includes oilcan lid charging tray and gilding press, oilcan lid charging tray one side is provided with the oilcan lid blown down tank, oilcan lid charging tray feeds the vibration of oilcan lid to the blown down tank, its characterized in that:
the automatic feeding device comprises an oil can cover turntable, a piece taking mechanical arm A, a visual detection device and a piece taking mechanical arm B, wherein the oil can cover turntable, the piece taking mechanical arm A, the visual detection device and the piece taking mechanical arm B are arranged on the periphery of the oil can cover turntable in sequence in an anticlockwise direction; a manipulator B guide rail is arranged on one side of the workpiece taking manipulator B; the oil can cover feeding disc is arranged behind the oil can cover rotating disc, the stamping machine is arranged at the left of the oil can cover rotating disc, the visual detection equipment is arranged in front of the oil can cover rotating disc, and the workpiece taking mechanical arm B is arranged at the right of the oil can cover rotating disc; the part taking manipulator A is arranged between the oil can cover feeding disc and the main rotary disc;
1 product station is respectively arranged above the oil can cover rotary disc corresponding to the oil can cover feeding disc, the stamping machine, the visual detection equipment and the piece taking mechanical arm B, and 4 product stations are provided, namely a station A, a station B, a station C and a station D; the oil pot lid carousel periphery evenly is provided with 4 work piece platforms, and when the oil pot lid carousel rotated, 4 work piece platforms rotated thereupon to be in 4 product stations respectively.
2. The automatic gold stamping system for the oil can lids as claimed in claim 1, wherein: the gold stamping machine comprises a hot plate, an optical fiber sensor, a stamping cylinder and a control box; the hot plate is arranged in the middle of the stamping machine, the workpiece table is arranged below the hot plate, and the oil pot cover product is placed on the workpiece table; the optical fiber sensor is arranged behind the workpiece table; the pressing cylinder is arranged above the hot plate and is fixedly connected with the hot plate; the control box is arranged above the rear part of the stamping machine.
3. The automatic gold stamping system for the oil can lids as claimed in claim 2, wherein: the gold stamping machine further comprises a gold stamping paper roll material rotating shaft, a gold stamping paper roll material and a gold stamping paper rolling motor, wherein the gold stamping paper roll material is transversely arranged between the oil pot cover and the hot plate, one end of the gold stamping paper roll material is the gold stamping paper roll material rotating shaft, the other end of the gold stamping paper roll material is the gold stamping paper waste material rotating shaft, and the gold stamping paper rolling motor is arranged beside the gold stamping paper roll material rotating shaft.
4. The automatic gold stamping system for the oil can lids as claimed in claim 1, wherein: one side of the upper tray of the oil can cover is provided with an oil can cover charging hole.
5. The automatic gold stamping system for the oil can lids as claimed in claim 1, wherein: the visual detection equipment comprises a visual detection sensor, and the model is as follows: In-Sight 2000.
6. The automatic gold stamping system for the oil can lids as claimed in claim 1, wherein: the visual inspection equipment also comprises a product photographing device.
7. The automatic gold stamping system for the oil can lids as claimed in claim 1, wherein: the method comprises the following steps of; and the automatic gold stamping system of the oil can cover is provided with gold stamping system protective covers around and above the automatic gold stamping system.
CN201920807732.XU 2019-05-31 2019-05-31 Automatic gilt system of oil can lid Active CN210454115U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920807732.XU CN210454115U (en) 2019-05-31 2019-05-31 Automatic gilt system of oil can lid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920807732.XU CN210454115U (en) 2019-05-31 2019-05-31 Automatic gilt system of oil can lid

Publications (1)

Publication Number Publication Date
CN210454115U true CN210454115U (en) 2020-05-05

Family

ID=70439067

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920807732.XU Active CN210454115U (en) 2019-05-31 2019-05-31 Automatic gilt system of oil can lid

Country Status (1)

Country Link
CN (1) CN210454115U (en)

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