CN210339347U

CN210339347U - Flexible production line for stacking, loading and feeding magnetic shoe into kiln under forming

Info

Publication number: CN210339347U
Application number: CN201921062509.3U
Authority: CN
Inventors: 牛利博
Original assignee: Hengdian Group DMEGC Magnetics Co Ltd
Current assignee: Hengdian Group DMEGC Magnetics Co Ltd
Priority date: 2019-07-09
Filing date: 2019-07-09
Publication date: 2020-04-17
Anticipated expiration: 2029-07-09

Abstract

The utility model discloses a magnetic shoe takes shape to stack the flexible production line that dress alms bowl advances kiln down, including the electric kiln, the transfer chain intermediate position of electric kiln is equipped with the kiln side and refutes and connect the elevating platform, and the transfer chain top of electric kiln is equipped with double-deck transfer chain, and double-deck transfer chain is located the one side that the kiln side refutes and connect the elevating platform, and double-deck transfer chain is kept away from the one end that the kiln side refuted and is connected the elevating platform and has been placed double-deck transition elevating platform, and hoisting robot has been placed to double. The sagger is used as a carrier of the product, so that the product defect caused by the falling of the product in the turnover process due to the prior flat plate type burning board can be completely avoided, and the product yield is improved; the utility model discloses use the sagger as the carrier after, no longer use the activity pillar to support upper strata and lower floor when advancing the kiln now, two-layer can directly pile up.

Description

Flexible production line for stacking, loading and feeding magnetic shoe into kiln under forming

Technical Field

The utility model belongs to the technical field of the magnetic shoe is manufactured, concretely relates to magnetic shoe takes shape to stack down and adorns alms bowl and advance flexible production line of kiln.

Background

Due to the innovation of the production process of the magnetic shoe, the sintering mode of the kiln is changed from the original one-layer stacking to one-layer, two-layer or one-layer and two-layer mixed stacking sintering mode. The utilization rate of the kiln is greatly improved, but the disadvantages brought by the fact that 3 movable supporting columns are used for supporting the burning bearing plate between two layers and the original blank arrangement mode is changed for the uniformity of the sintering atmosphere. The original dense arrangement is changed into blank arrangement modes such as interval arrangement, splayed arrangement and the like. The original automatic equipment can not solve the problem. In addition, in order to meet the requirements of customers, the magnetic shoe product develops an outer arc strong magnetic product, and the difference in the production process is that the product is extruded by a press in the past and then is discharged in a manner that an inner arc faces downwards, and the outer arc strong magnetic product is discharged in a manner that an outer arc faces downwards. The downward discharge mode of outer arc face is unfavorable for stacking that a plurality of products do not have the protection, and former automatic device can't solve this problem. In addition, the main production equipment, namely a press and a kiln, only needs to switch a mould to adjust various parameters when the model of the magnetic shoe is changed, and the flexibility is extremely high. The subsequent equipment such as blank discharging, tray loading, conveying and the like also needs to be increased in flexibility to adapt to the trend of more machines and less machines in the current industry. In order to solve the problems of two-layer loading and burning, different-mode blank discharging and outward arc downward discharging and multiple-model adaptation, a flexible production line needs to be developed urgently.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a magnetic shoe takes shape to stack the flexible production line that the dress alms bowl advances the kiln down to solve the problem that proposes among the above-mentioned background art. The utility model provides a flexible production line that magnetic shoe takes shape to stack down dress alms bowl and advance kiln has greatly reduced artificial use amount, low cost and the high characteristics of stability.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a fold flexible production line that dress alms bowl advances kiln under magnetic shoe takes shape, including the electric kiln, the transfer chain intermediate position of electric kiln is equipped with the kiln side and refutes and connect the elevating platform, and the transfer chain top of electric kiln is equipped with double-deck transfer chain, double-deck transfer chain is located one side that the elevating platform was refuted and connect to the kiln side, double-deck transfer chain is kept away from the one end that the kiln side was refuted and is connect the elevating platform and has been placed double-deck transition elevating platform, hoisting robot has been placed to double-deck transition elevating platform's opposite side, a plurality of press has been placed to hoisting robot's both sides, one side that the press is close to hoisting robot is equipped with down stacks the base machine, hoisting robot's inside is placed empty real alms bowl switch, one side that the kiln side was refuted and is connected.

The utility model discloses in furtherly lower stack row base machine is including arranging base machine frame, the horizontal migration module, the promotion module, the dog, brush hair mechanism, the flange, release the module, remove frame and product support, wherein, the top sliding connection of row base machine frame has the removal frame, be connected with the horizontal migration module in the row base machine frame, the slider and the removal frame of horizontal migration module are connected, the front side that removes the frame is connected with the product and holds in the palm, the bottom that the product held in the palm is connected with the flange, and the top that the product held in the palm is connected with the dog, the top that the product held in the palm still is connected with brush hair mechanism, still be connected with on the removal frame and hold in the palm corresponding promotion module with the product, one side of removing the frame.

The utility model discloses in furtherly hoisting robot includes hoisting robot frame, six robots of hoist and mount, empty casket alms bowl clamp is got the tool, empty casket alms bowl clamp gets the cylinder, stack the magnetic shoe clamp and get the electric jar and stack the magnetic shoe clamp and get the tool, wherein, the below of hoisting robot frame is fixed with six robots of hoist and mount, the output of hoist and mount six robots is fixed with respectively that empty casket alms bowl clamp gets the cylinder and stacks the magnetic shoe clamp and get the electric jar, and empty casket alms bowl clamp gets the cylinder and stacks the magnetic shoe clamp and gets the electric jar and be located the both sides that the output is relative respectively, the output that empty casket alms bowl clamp got the cylinder is fixed with that empty casket alms bowl clamp gets the tool, the output that the magnetic shoe clamp got the electric jar is fixed with.

The utility model discloses in furtherly empty real alms bowl switch includes empty real alms bowl switch frame, corner belt, full saggar transfer chain, empty casket alms bowl supplied material transfer chain, dress alms bowl mechanism, empty casket alms bowl supplied material inductor, empty casket alms bowl clamp gets belt and corner position sensor, wherein, the top of empty real alms bowl switch frame is fixed with full saggar transfer chain, the top of full saggar transfer chain is fixed with empty saggar supplied material transfer chain, the intermediate position of empty casket alms bowl supplied material transfer chain is fixed with empty saggar bowl clamp and gets the belt, the both sides of full saggar transfer chain are equipped with the dress alms bowl mechanism of a plurality of mutual symmetries, and the both sides that correspond dress alms bowl mechanism in the side of full saggar transfer chain are fixed with the corner belt, empty casket alms bowl supplied material transfer chain is close to empty casket alm.

The utility model discloses in furtherly dress alms bowl mechanism has placed the saggar including the sensor that targets in place, dress alms bowl station conveyer belt, saggar locating piece and saggar, wherein dress alms bowl station conveyer belt's top, and dress alms bowl station conveyer belt is different in the one end top of full saggar transfer chain to be fixed with the saggar locating piece, and the other end that dress alms bowl station conveyer belt both sides correspond the saggar is fixed with the sensor that targets in place.

In the utility model, the double-layer transition lifting platform further comprises a double-layer transition lifting platform frame, a blocking cylinder, a blocking plate, a feeding sensor, a lower layer roller, a discharging sensor, an upper layer roller, a servo motor, a screw rod and a guide rail, wherein a guide rail is fixed on the double-layer transition lifting platform frame, the lower layer roller and the upper layer roller are welded on the fixed frame, the upper layer roller is positioned above the lower layer roller, the fixing frame is connected with the double-layer transition lifting platform frame in a sliding way through the guide rail, a servo motor is also fixed on the double-layer transition lifting platform frame, the output end of the servo motor is connected with a screw rod, the screw rod is connected with the fixing frame through thread meshing, the feeding ends of the lower layer roller and the upper layer roller are respectively fixed with a feeding sensor, and the discharge ends of the lower layer roller and the upper layer roller are respectively fixed with a discharge sensor, and the feed ends and the discharge ends of the lower layer roller and the upper layer roller are respectively fixed with a limit component.

The utility model discloses in furtherly spacing subassembly blocks the cylinder and fixes on the mount including blockking cylinder and barrier plate, blocks to be connected with the barrier plate on the output of cylinder.

The utility model discloses in furtherly kiln robot includes kiln robot frame, magnetic shoe product case, kiln six robots down, saggar anchor clamps cylinder, saggar splint and powder case down, wherein, magnetic shoe product case and powder case have been placed respectively to the both sides of kiln robot frame down, and the top of kiln robot frame down is fixed with kiln six robots down, is fixed with saggar anchor clamps on kiln six robots's the output shaft down, and the both ends of saggar anchor clamps one side are fixed with saggar anchor clamps cylinder respectively, are fixed with the saggar splint on the output shaft of saggar anchor clamps cylinder.

The utility model discloses in furtherly, the magnetic shoe take shape under stack dress alms bowl advance the realization method of the flexible production line of kiln, including following step:

after being pressed and formed, the magnetic shoe is taken out from the die by a blank taking machine and is not placed on a belt line, and the magnetic shoe is directly placed on a lower stacking blank arranging machine according to each row of the die;

secondly, the hoisting robot places the magnetic tiles stacked on the lower stacking and blank arranging machine on a sagger corresponding to the empty and solid sagger exchanger;

conveying the saggars filled with the magnetic tile products to a lower layer roller of a double-layer transition lifting platform through a full saggar conveying line, meanwhile, conveying the saggars with the magnetic tile products to an upper layer roller of the double-layer transition lifting platform in the opposite direction, lifting the double-layer transition lifting platform to a preset position, conveying the saggars filled with the magnetic tile products to a lower layer of a double-layer conveying line of the kiln section, and meanwhile, connecting empty saggars on the upper layer of the double-layer conveying line of the kiln section;

conveying the sagger filled with the magnetic shoe products to a manual arrangement position through a kiln side connection lifting platform to be conveyed to a kiln inlet of a kiln in a reverse direction, manually arranging the magnetic shoes into a loading and burning mode required by the magnetic shoes of the type, wherein the loading and burning mode is in a splayed shape, and then stacking the sagger in two layers according to the loading and burning mode of the kiln;

and fifthly, sintering the saggar filled with the magnetic tile products in the kiln, then turning the saggar to the position of a kiln-discharging robot in a zigzag manner, clamping the saggar filled with the magnetic tile products by the robot, pouring the products into a magnetic tile product box, then conveying the empty saggar to the position of a powder box, shaking the saggar to enable magnetic powder and small magnetic blocks in the saggar to be filled into the powder box, preventing the magnetic tiles from being poured or generating poor quality when the magnetic tiles are filled next time, then conveying the empty saggar to the upper layer of a double-layer conveying line of the kiln section by the robot, and conveying the empty saggar to a blank discharging area of a press.

The utility model discloses in furtherly, magnetic shoe take shape down the realization method of the flexible production line of stacking dress alms bowl and advancing kiln, lower stacking row base machine is including arranging base machine frame, the horizontal migration module, promote the module, the dog, brush hair mechanism, the flange, release module, remove the frame and product support, wherein, the top sliding connection of row base machine frame has the removal frame, be connected with the horizontal migration module in the row base machine frame, the slider and the removal frame of horizontal migration module are connected, the front side of removing the frame is connected with the product support, the bottom of product support is connected with the flange, and the top of product support is connected with the dog, the top of product support still is connected with brush hair mechanism, still be connected with the promotion module corresponding with the product support on the removal frame, one side of removing the frame is connected with the release module, the hoist robot includes hoist and mount robot frame, hoist and mount six robots, empty casket alms bowl clamp is got and is got the, The automatic feeding device comprises an empty saggar clamping cylinder, a stacking magnetic tile clamping electric cylinder and a stacking magnetic tile clamping jig, wherein a six-axis hoisting robot is fixed below a rack of the hoisting robot, the output ends of the six-axis hoisting robot are respectively fixed with the empty saggar clamping cylinder and the stacking magnetic tile clamping electric cylinder, the empty saggar clamping cylinder and the stacking magnetic tile clamping electric cylinder are respectively positioned at two opposite sides of the output ends, the output end of the empty saggar clamping cylinder is fixed with the empty saggar clamping jig, the output end of the stacking magnetic tile clamping electric cylinder is fixed with the stacking magnetic tile clamping jig, the empty saggar exchanger comprises an empty saggar exchanger rack, a corner belt, a full saggar conveying line, an empty saggar feeding conveying line, a saggar loading mechanism, an empty saggar feeding inductor, an empty saggar clamping belt and a corner position sensor, a full saggar conveying line is fixed above the rack of the empty saggar exchanger, and an empty saggar feeding line is, the middle position of the empty sagger feeding conveying line is fixedly provided with an empty sagger clamping belt, two sides of the full sagger conveying line are provided with a plurality of mutually symmetrical sagger loading mechanisms, the side surface of the full sagger conveying line is fixedly provided with corner belts corresponding to two sides of the sagger loading mechanisms, two sides of the empty sagger feeding conveying line, which are close to one end of the empty sagger clamping belt, are fixedly provided with empty sagger feeding sensors, each sagger loading mechanism comprises an in-place sensor, a sagger loading station conveying belt, a sagger positioning block and a sagger, wherein the sagger is placed above the sagger loading station conveying belt, the sagger positioning block is fixed above one end of the sagger loading station conveying belt, which is different from the full sagger conveying line, the other end of the two sides of the sagger loading station conveying belt is fixedly provided with the in-place sensor, and the double-layer transition lifting platform comprises a double-layer transition lifting, The upper roller, a servo motor, a screw rod and a guide rail are fixed on the double-layer transition lifting platform rack, the lower roller and the upper roller are welded on a fixing frame, the upper roller is positioned above the lower roller, the fixing frame is in sliding connection with the double-layer transition lifting platform rack through the guide rail, the servo motor is further fixed on the double-layer transition lifting platform rack, the output end of the servo motor is connected with the screw rod, the screw rod is connected with the fixing frame through threaded engagement, the feed ends of the lower roller and the upper roller are respectively fixed with a feed sensor, the discharge ends of the lower roller and the upper roller are respectively fixed with a discharge sensor, the feed ends and the discharge ends of the lower roller and the upper roller are respectively fixed with a limiting assembly, the limiting assembly comprises a blocking cylinder and a blocking plate, the blocking cylinder is fixed on the fixing frame, the output end of the blocking cylinder is connected with the blocking plate, the lower kiln robot comprises a, The magnetic shoe product box, the six-shaft robot that descends, sagger anchor clamps cylinder, sagger splint and powder case, wherein, magnetic shoe product box and powder case have been placed respectively to the both sides of kiln robot frame down, and the top of kiln robot frame down is fixed with kiln six-shaft robot down, is fixed with the sagger anchor clamps on kiln six-shaft robot's the output shaft down, and the both ends of sagger anchor clamps one side are fixed with sagger anchor clamps cylinder respectively, are fixed with the sagger splint on the output shaft of sagger anchor clamps cylinder.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the sagger is used as a carrier of the product, so that the product defect caused by the falling of the product in the turnover process due to the prior flat plate type burning board can be completely avoided, and the product yield is improved;

2. after the saggar is used as a carrier, the upper layer and the lower layer in the kiln entering process are not supported by a movable support, and the two layers can be directly stacked;

3. the utility model can perfectly solve the problem that the outer arc strong magnetic products are not convenient to stack and arrange the trays;

4. the utility model is suitable for the blank taking and discharging, tray loading, carrying and sintering of all models of products, and has strong flexibility;

5. the utility model discloses degree of automation is high, great increase the efficiency of production, reduced staff's intensity of labour.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the bottom stacking and blank arranging machine of the present invention;

fig. 3 is a schematic structural view of the hoisting robot of the present invention;

fig. 4 is an enlarged schematic structural view of the hoisting six-axis robot in fig. 3 according to the present invention;

fig. 5 is a schematic structural diagram of the hollow-solid bowl exchanger of the present invention;

fig. 6 is a schematic structural view of the double-layer transition lifting platform of the present invention;

FIG. 7 is a schematic structural view of the kiln lowering robot of the present invention;

fig. 8 is a schematic structural view of the position relationship among the empty-solid bowl exchanger, the hoisting robot, the lower stacking and blank discharging machine and the press of the present invention;

FIG. 9 is a schematic structural view of the brushing mechanism of the present invention;

fig. 10 is a schematic structural view of the frame of the blank discharging machine of the present invention;

FIG. 11 is a schematic structural view of a product tray of the present invention;

fig. 12 is a schematic structural view of the push-out module of the present invention;

fig. 13 is a schematic structural view of the lifting module of the present invention;

in the figure: 1. a double-layer conveying line; 2. a hollow-solid bowl exchanger; 21. a hollow-solid bowl exchanger frame; 22. corner belts; 23. a full sagger conveyor line; 24. an empty sagger feeding conveyor line; 25. a bowl loading mechanism; 251. an in-position sensor; 252. a conveying belt of a pot loading station; 253. a sagger positioning block; 254. a sagger; 26. a hollow box bowl feeding sensor; 27. the empty saggar clamps the belt; 28. a rotation angle sensor; 3. hoisting the robot; 31. hoisting the robot frame; 32. hoisting a six-axis robot; 33. an empty sagger clamping jig; 34. an empty sagger clamping cylinder; 35. stacking magnetic shoes to clamp the electric cylinder; 36. stacking the magnetic shoes to clamp the jig; 4. a lower stacking and blank arranging machine; 41. a frame of a blank arranging machine; 42. a horizontal moving module; 43. a lifting module; 44. a stopper; 45. a brushing mechanism; 46. blocking edges; 47. a push-out module; 48. a movable frame; 49. a product support; 5. a press; 6. a double-layer transition lifting platform; 61. a double-layer transition elevating platform frame; 62. a blocking cylinder; 63. a blocking plate; 64. a feed sensor; 65. a lower layer roller; 66. a discharge sensor; 67. an upper layer roller; 68. a servo motor; 69. a screw rod; 610. a guide rail; 7. the kiln side is connected with a lifting platform; 8. electric kiln; 9. a kiln discharging robot; 91. a kiln discharging robot frame; 92. a magnetic shoe product box; 93. a kiln descending six-axis robot; 94. a sagger clamp; 95. a sagger clamp cylinder; 96. a sagger clamp plate; 97. a powder box; 10. and (5) manually arranging the positions.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-13, the present invention provides the following technical solutions: the utility model provides a fold flexible production line that dress alms bowl advances kiln under magnetic shoe takes shape, including electric kiln 8, electric kiln 8's transfer chain intermediate position is equipped with the kiln side and refutes elevating platform 7, and electric kiln 8's transfer chain top is equipped with double-deck transfer chain 1, double-deck transfer chain 1 is located one side that the kiln side refutes elevating platform 7, double-deck transition elevating platform 6 has been placed to double-deck transfer chain 1 keeps away from the one end that the kiln side refutes and connects elevating platform 7, hoisting robot 3 has been placed to double-deck transition elevating platform 6's opposite side, a plurality of press 5 has been placed to hoisting robot 3's both sides, one side that press 5 is close to hoisting robot 3 is equipped with down and stacks row base machine 4, empty real alms bowl switch 2 is placed to hoisting robot 3's inside, one side that the kiln side refutes and connects elevating platform 7 is equipped with down kiln robot 9, the position that one side of double.

Further, the lower stacking blank discharging machine 4 comprises a blank discharging machine frame 41, a horizontal moving module 42, a lifting module 43, a stop dog 44, a brushing mechanism 45, a retaining edge 46, a pushing module 47, a moving frame 48 and a product support 49, wherein the moving frame 48 is connected to the upper portion of the blank discharging machine frame 41 in a sliding mode, the horizontal moving module 42 is connected to the blank discharging machine frame 41, a sliding block of the horizontal moving module 42 is connected with the moving frame 48, the product support 49 is connected to the front side of the moving frame 48, the retaining edge 46 is connected to the bottom of the product support 49, the stop dog 44 is connected to the top of the product support 49, the brushing mechanism 45 is connected to the top of the product support 49, the lifting module 43 corresponding to the product support 49 is connected to the moving frame 48, and the pushing module 47 is connected to one side of the moving frame 48.

Further, the hoisting robot 3 includes a hoisting robot frame 31, a hoisting six-axis robot 32, an empty box bowl clamping jig 33, an empty box bowl clamping cylinder 34, a stacking magnetic shoe clamping electric cylinder 35 and a stacking magnetic shoe clamping jig 36, wherein the hoisting six-axis robot 32 is fixed below the hoisting robot frame 31, the output ends of the hoisting six-axis robot 32 are respectively fixed with the empty box bowl clamping cylinder 34 and the stacking magnetic shoe clamping electric cylinder 35, the empty box bowl clamping cylinder 34 and the stacking magnetic shoe clamping electric cylinder 35 are respectively located on two opposite sides of the output end, the output end of the empty box bowl clamping cylinder 34 is fixed with the empty box bowl clamping jig 33, and the output end of the stacking magnetic shoe clamping electric cylinder 35 is fixed with the stacking magnetic shoe clamping jig 36.

Further, the empty-solid bowl switch 2 comprises an empty-solid bowl switch frame 21, a corner belt 22, a full-bowl conveying line 23, an empty-box bowl feeding conveying line 24, a bowl loading mechanism 25, an empty-box bowl feeding sensor 26, an empty-box bowl clamping belt 27 and a corner position sensor 28, wherein the full-bowl conveying line 23 is fixed above the empty-solid bowl switch frame 21, the empty-box bowl feeding conveying line 24 is fixed above the full-bowl conveying line 23, the empty-box bowl feeding conveying line 24 is fixed at the middle position of the empty-box bowl clamping belt 27, a plurality of symmetrical bowl loading mechanisms 25 are arranged on two sides of the full-bowl conveying line 23, the corner belts 22 are fixed on two sides of the full-box bowl conveying line 23 corresponding to the bowl loading mechanisms 25, and the empty-box bowl feeding conveying line 24 is fixed with the empty-box bowl feeding sensors 26 on two sides near one end of the empty-box bowl clamping belt 27.

Further, the pot loading mechanism 25 comprises an in-place sensor 251, a pot loading station conveyor belt 252, a sagger positioning block 253 and a sagger 254, wherein the sagger 254 is placed above the pot loading station conveyor belt 252, the sagger positioning block 253 is fixed above one end of the pot loading station conveyor belt 252, which is different from the full sagger conveyor line 23, and the in-place sensor 251 is fixed at the other end of the two sides of the pot loading station conveyor belt 252, which corresponds to the sagger 254.

Further, the double-layer transition lifting platform 6 comprises a double-layer transition lifting platform frame 61, a blocking cylinder 62, a blocking plate 63, a feeding sensor 64, a lower layer roller 65, a discharging sensor 66, an upper layer roller 67, a servo motor 68, a screw rod 69 and a guide rail 610, wherein the guide rail 610 is fixed on the double-layer transition lifting platform frame 61, the lower layer roller 65 and the upper layer roller 67 are welded on a fixing frame, the upper layer roller 67 is positioned above the lower layer roller 65, the fixing frame is in sliding connection with the double-layer transition lifting platform frame 61 through the guide rail 610, the servo motor 68 is further fixed on the double-layer transition lifting platform frame 61, the output end of the servo motor 68 is connected with the screw rod 69, the screw rod 69 is in threaded engagement connection with the fixing frame, the feeding ends of the lower layer roller 65 and the upper layer roller 67 are respectively fixed with the feeding sensor 64, and the discharging ends of the lower layer roller 65, the feed end and the discharge end of the lower layer roller 65 and the upper layer roller 67 are also respectively fixed with a limiting component.

Further, the limiting assembly comprises a blocking cylinder 62 and a blocking plate 63, the blocking cylinder 62 is fixed on the fixing frame, and the output end of the blocking cylinder 62 is connected with the blocking plate 63.

Further, the kiln descending robot 9 includes a kiln descending robot frame 91, a magnetic shoe product box 92, a kiln descending six-axis robot 93, a sagger clamp 94, a sagger clamp cylinder 95, a sagger clamp plate 96 and a powder box 97, wherein the magnetic shoe product box 92 and the powder box 97 are respectively placed on two sides of the kiln descending robot frame 91, the kiln descending six-axis robot 93 is fixed above the kiln descending robot frame 91, the sagger clamp 94 is fixed on an output shaft of the kiln descending six-axis robot 93, the sagger clamp cylinder 95 is respectively fixed on two ends of one side of the sagger clamp 94, and the sagger clamp plate 96 is fixed on the output shaft of the sagger clamp cylinder 95.

Further, the utility model discloses a magnetic shoe takes shape to stack the realization method of putting into flexible production line of alms bowl kiln under, including following step:

firstly, after the magnetic tiles are pressed and formed, the magnetic tiles are taken out from the die by a blank taking machine and are not placed on a belt line, the lower stacking blank discharging machine 4 is directly placed according to each row of the die, a lifting module 43 of the lower stacking blank discharging machine 4 automatically descends to the position of the height of one magnetic tile after being placed in one row, meanwhile, the lower stacking blank discharging machine 4 moves to the position of the second row of the magnetic tiles of the blank taking machine by a horizontal moving module 42, the blank taking machine puts down the second row of the magnetic tiles after moving to the right position until the magnetic tiles are completely placed, a blocking edge 46 is arranged on the lower stacking blank discharging machine 4, the blocking edge 46 can adjust the distance according to the external dimension of the magnetic tiles, the number of the blocking edge 46 can be increased or reduced to correspond to the number of cavities of the die, the mode of discharging the inner arc or discharging the outer arc of the magnetic tiles after the chamber of the blocking edge 46 is increased can be adapted, and a brushing mechanism 45 is arranged at the position where the magnetic tiles are put down to, after the magnetic tiles of the type are enough contained in the saggar and sintered for one line, the lifting module 43 descends to the set lowest position, the horizontal moving module 42 drives the lower blank stacking and arranging machine 4 to move outwards to the preset position to facilitate clamping by a subsequent robot, the pushing module 47 simultaneously moves to the central position of the stacked magnetic tiles, the electric cylinder placed on the pushing module 47 pushes out for a fixed distance, the hoisting robot 3 moves to the preset position beside the lower blank stacking and arranging machine 4 to clamp the stacked magnetic tiles pushed out by the pushing module 47, but not clamps, two side edges of the clamp only perform the function of blocking edges, the pushing module 47 pushes out the stacked magnetic tiles to the clamp of the hoisting robot 3 again, the robot clamp clamps clamp the stacked magnetic tiles, then the stacked magnetic tiles are placed on the saggar corresponding to the empty saggar exchanger 2, after the saggar is filled with a plurality of preset rows of magnetic tiles, the belt runs to convey the saggar filled with the magnetic tiles to a saggar conveying line, meanwhile, the other end clamp of the hoisting robot 3 clamps the empty box bowl on the upper layer and then places the empty box bowl at the corresponding blank arranging position, and the next circulation action is started. One mobile robot is responsible for loading magnetic shoes of 4 presses and carrying empty boxes and bowls;

secondly, the hoisting robot 3 places the magnetic tiles stacked on the lower stacking and blank arranging machine 4 on the saggars corresponding to the empty and solid saggar exchanger 2;

thirdly, conveying the saggars filled with the magnetic tile products to a lower layer roller 65 of the double-layer transition lifting platform 6 through the full saggar conveying line 23, meanwhile conveying the saggars with empty upper layers to an upper layer roller 67 of the double-layer transition lifting platform 6 in the opposite direction, lifting the double-layer transition lifting platform 6 to a preset position, conveying the saggars filled with the magnetic tile products to a lower layer of the double-layer conveying line 1 of the kiln section, and meanwhile, connecting empty saggars on the upper layer of the double-layer conveying line 1 of the kiln section;

fourthly, the sagger filled with the magnetic shoe products is conveyed to a manual arranging position 10 through a kiln side connection lifting platform 7 in the reverse direction to be conveyed to a kiln inlet of the kiln, the magnetic shoes are manually arranged into a loading and burning mode required by the magnetic shoes of the type, such as a splayed shape, and then the sagger is stacked in two layers according to the loading and burning mode of the kiln;

and fifthly, sintering the saggars filled with the magnetic tile products in the kiln, then turning the saggars to the position of a kiln-unloading robot 9 in a zigzag manner, clamping the saggars filled with the magnetic tile products by the robot, dumping the products into a magnetic tile product box 92, then conveying the empty saggars to the position of a powder box 97, shaking the saggars to enable magnetic powder and small magnetic blocks in the saggars to be loaded into the powder box 97, preventing the magnetic tiles from being dumped or generating poor quality when the magnetic tiles are loaded next time, then conveying the empty saggars to the upper layer of a double-layer conveying line 1 of the kiln section by the robot, and conveying the empty saggars to a blank discharging area of a press through.

The model of the double-layer conveying line 1 in the embodiment is KSH01-50-B400-L1500-500-30-G-B, and is sold by Yihe manufacturers; the in-place sensor 251 is model E3Z-B812M, sold by Ohiorong manufacturers; the empty box bowl incoming material sensor 26 is model E3Z-B812M, sold by Ohlong manufacturers; the corner position sensor 28 is model number E3Z-B812M, sold by Ohiorong manufacturers; the model of the empty box bowl clamping cylinder 34 is MHL2-40D, and is sold by SMC manufacturers; the model of the electric clamping cylinder 35 for the stacked magnetic shoes is LEHF40K2-80L-R3, and is sold by SMC manufacturers; the horizontal moving module 42 is of the type YBSC6b-10-800-BR-P-10-N-C-3, and is sold by Yihe manufacturers; the lifting module 43 is of the type YBSC6b-5-500-BC-P-10-N-C-3, and is sold by Yihe manufacturers; the push-out module 47 is of the type LEYG25MS2A-100 and is sold by SMC manufacturers; the model of the press 5 is CS250, and is sold by Chengdu Sixing hydraulic manufacturing company Limited; the blocking cylinder 62 is model number WGU02-12-50-2, sold by Yihe manufacturer; the feed sensor 64 is model number E3Z-B812M, sold by Ohlong manufacturers; the model of the discharge sensor 66 is E3Z-B812M, sold by Ohlong manufacturers; the servo motor 68 is MHMJ082G1U, sold by panasonic corporation of japan; the model of the electric kiln 8 is RA13-118 x 4500 x 15/UM, sold by the 48 th research institute of Chinese electronic technology group; the sagger clamp cylinder 95 is model WGU02-16-30-2, sold by yihe manufacturers; the controller is model FX3U-128MR/ES-A, sold by Mitsubishi, Japan.

In conclusion, by means of the technical scheme of the utility model, the sagger is used as the carrier of the product, so that the product defect caused by the falling of the product in the turnover process due to the prior flat plate type burning board can be completely avoided, and the product yield is improved; after the saggar is used as a carrier, the movable support is not used for supporting the upper layer and the lower layer when the kiln enters, and the two layers can be directly stacked; the problem that the outer arc strong magnetic products are inconvenient to stack and arrange in a disc can be perfectly solved; the material is suitable for taking, arranging, loading, carrying and sintering of products of all models, and has strong flexibility; the automation degree is high, the production efficiency is greatly increased, and the labor intensity of workers is reduced; the above actions are all controlled by the controller.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a flexible production line that magnetic shoe takes shape down stack dress alms bowl and advance kiln, includes electric kiln (8), its characterized in that: the transfer chain intermediate position of electric kiln (8) is equipped with kiln side and refutes elevating platform (7), and the transfer chain top of electric kiln (8) is equipped with double-deck transfer chain (1), double-deck transfer chain (1) are located the one side that the kiln side refutes and connects elevating platform (7), double-deck transition elevating platform (6) have been placed to the one end that the kiln side was refuted and is connect elevating platform (7) is kept away from in double-deck transfer chain (1), hoisting robot (3) have been placed to the opposite side of double-deck transition elevating platform (6), a plurality of press (5) have been placed to the both sides of hoisting robot (3), one side that press (5) are close to hoisting robot (3) is equipped with down stacks base arranging machine (4), empty solid bowl switch (2) have been placed to the inside of hoisting robot (3), one side that the elevating platform (7) was refuted to the kiln side is equipped with down kiln robot (9), the position that one side of double-deck transfer chain (1).

2. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 1, characterized in that: the lower stacking blank arranging machine (4) comprises a blank arranging machine frame (41), a horizontal moving module (42), a lifting module (43), a stop block (44), a brushing mechanism (45), a flange (46), a pushing module (47), a moving frame (48) and a product support (49), wherein the moving frame (48) is connected above the blank arranging machine frame (41) in a sliding mode, the horizontal moving module (42) is connected onto the blank arranging machine frame (41), a sliding block of the horizontal moving module (42) is connected with the moving frame (48), the product support (49) is connected to the front side of the moving frame (48), the flange (46) is connected to the bottom of the product support (49), the stop block (44) is connected to the top of the product support (49), the brushing mechanism (45) is further connected to the top of the product support (49), and the lifting module (43) corresponding to the product support (49) is further connected onto the moving frame (48), one side of the movable frame (48) is connected with a push-out module (47).

3. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 1, characterized in that: hoist and mount robot (3) are including hoist and mount robot frame (31), hoist and mount six robot (32), empty casket alms bowl clamp is got tool (33), empty casket alms bowl clamp is got cylinder (34), it gets electric cylinder (35) and stack magnetic shoe clamp and gets tool (36) to stack the magnetic shoe clamp, wherein, the below of hoist and mount robot frame (31) is fixed with hoist and mount six robot (32), the output of hoist and mount six robot (32) is fixed with empty casket alms bowl respectively and gets cylinder (34) and stack magnetic shoe clamp and get electric cylinder (35), and empty casket alms bowl clamp is got cylinder (34) and is lain in the both sides that the output is relative respectively with stacking magnetic shoe clamp and get electric cylinder (35), the output that empty casket clamp was got cylinder (34) is fixed with empty casket bowl clamp and gets tool (33), the output that magnetic shoe clamp was got electric cylinder (35) is fixed with to stack and is put magnetic shoe clamp and gets tool (36).

4. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 1, characterized in that: the empty-solid-bowl switch (2) comprises an empty-solid-bowl switch frame (21), a corner belt (22), a full-bowl conveying line (23), an empty-bowl feeding conveying line (24), a bowl loading mechanism (25), an empty-bowl feeding sensor (26), an empty-bowl clamping belt (27) and a corner position sensor (28), wherein the full-bowl conveying line (23) is fixed above the empty-solid-bowl switch frame (21), the empty-bowl feeding conveying line (24) is fixed above the full-bowl conveying line (23), the empty-bowl clamping belt (27) is fixed in the middle of the empty-bowl feeding conveying line (24), a plurality of symmetrical bowl loading mechanisms (25) are arranged on two sides of the full-bowl conveying line (23), the corner belt (22) is fixed on two sides of the corresponding bowl loading mechanism (25) on the side of the full-bowl conveying line (23), and the corner belt (22) is fixed on two sides of the empty-bowl feeding conveying line (24) close to one end of the empty-bowl belt (27) (the empty-bowl feeding sensor is fixed on two sides of the empty- 26).

5. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 4, characterized in that: the sagger loading mechanism (25) comprises an in-place sensor (251), a sagger station conveying belt (252), a sagger positioning block (253) and a sagger (254), wherein the sagger (254) is placed above the sagger station conveying belt (252), the sagger positioning block (253) is fixed above one end, different from the full sagger conveying line (23), of the sagger station conveying belt (252), and the in-place sensor (251) is fixed at the other end, corresponding to the sagger (254), of the two sides of the sagger station conveying belt (252).

6. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 1, characterized in that: the double-layer transition lifting platform (6) comprises a double-layer transition lifting platform rack (61), a blocking cylinder (62), a blocking plate (63), a feeding sensor (64), a lower layer roller (65), a discharging sensor (66), an upper layer roller (67), a servo motor (68), a screw rod (69) and a guide rail (610), wherein the guide rail (610) is fixed on the double-layer transition lifting platform rack (61), the lower layer roller (65) and the upper layer roller (67) are welded on a fixed frame, the upper layer roller (67) is positioned above the lower layer roller (65), the fixed frame is in sliding connection with the double-layer transition lifting platform rack (61) through the guide rail (610), the servo motor (68) is further fixed on the double-layer transition lifting platform rack (61), the output end of the servo motor (68) is connected with the screw rod (69), the screw rod (69) is in threaded engagement connection with the fixed frame, the feeding sensors (64) are respectively fixed at the feeding ends of the lower layer roller (65) and the, and the discharge ends of the lower layer roller (65) and the upper layer roller (67) are respectively fixed with a discharge sensor (66), and the feed ends and the discharge ends of the lower layer roller (65) and the upper layer roller (67) are respectively fixed with a limit component.

7. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 6, characterized in that: the limiting assembly comprises a blocking cylinder (62) and a blocking plate (63), the blocking cylinder (62) is fixed on the fixing frame, and the output end of the blocking cylinder (62) is connected with the blocking plate (63).

8. The flexible production line for magnetic shoe forming bottom stacking pot loading kiln according to claim 1, characterized in that: kiln robot (9) are including kiln robot frame (91) down, magnetic shoe product case (92), kiln six axis robot (93) down, sagger anchor clamps (94), sagger anchor clamps cylinder (95), sagger splint (96) and powder case (97), wherein, magnetic shoe product case (92) and powder case (97) have been placed respectively to the both sides of kiln robot frame (91) down, and the top of kiln robot frame (91) is fixed with kiln six axis robot (93) down, be fixed with sagger anchor clamps (94) on the output shaft of kiln six axis robot (93) down, the both ends of sagger anchor clamps (94) one side are fixed with sagger anchor clamps cylinder (95) respectively, be fixed with sagger splint (96) on the output shaft of sagger anchor clamps cylinder (95).