CN210221503U - Be applied to test device of fuel tank heat insulating board strength test - Google Patents

Be applied to test device of fuel tank heat insulating board strength test Download PDF

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Publication number
CN210221503U
CN210221503U CN201921299576.7U CN201921299576U CN210221503U CN 210221503 U CN210221503 U CN 210221503U CN 201921299576 U CN201921299576 U CN 201921299576U CN 210221503 U CN210221503 U CN 210221503U
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test
fuel tank
eccentric wheel
eccentric
testing
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CN201921299576.7U
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Inventor
Lin Jiang
姜林
Liang Liu
刘亮
Hao Lyu
吕昊
Feng Yang
杨锋
Jie Yang
杨杰
Ling Yan
严玲
Yong Cao
曹勇
Hao Dai
戴昊
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Yapp Automotive Parts Co Ltd
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Yapp Automotive Parts Co Ltd
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Abstract

The utility model relates to a be applied to test device of fuel tank heat insulating board strength test, test device includes base, eccentric slewing mechanism and profile modeling support, eccentric slewing mechanism sets up on the base, profile modeling support 3 sets up on eccentric slewing mechanism. The technical scheme has compact and ingenious overall structural design and convenient operation, and can realize a quick and efficient test process; the utility model discloses can carry out intensity endurance test to the heat insulating board part, local endurance test is that traditional whole car verification method can not realize to, this scheme can realize the intensity endurance test to heat insulating board most region, can simulate traditional whole car verification method completely.

Description

Be applied to test device of fuel tank heat insulating board strength test
Technical Field
The invention relates to a test device, in particular to a test device applied to testing the strength of a heat insulation plate of a fuel tank, and belongs to the technical field of automobile part test devices.
Background
Generally, an exhaust pipe of an automobile passes through the lower part of a fuel tank, and in order to prevent the fuel tank from being baked by the high temperature of the exhaust pipe, a heat insulation plate needs to be arranged between the fuel tank and the exhaust pipe, and the heat insulation plate of the fuel tank is fixed by using a screw or a binding belt on the fuel tank. However, with the requirement of more and more light weight of automobiles, some main engine plants try to cancel the binding bands for fixing the heat insulation plate on the fuel tank, and the heat insulation plate is easy to fall off without the support of the binding bands. In the development process of the whole vehicle, the durability test of the whole vehicle is required to verify the durability of the heat insulation plate, and generally, the time of half a year is required.
In order to shorten the development period and reduce the failure risk of the thermal insulation board falling, the vibration durability of the thermal insulation board needs to be verified separately for the product development of the thermal insulation board, particularly for the thermal insulation board on a fuel tank without a binding band, but currently, no effective test device is available in the industry for testing, and the traditional whole vehicle verification method has the following defects:
1) the traditional finished automobile verification method has long experimental period and high cost;
2) in the traditional finished automobile verification, if the thermal insulation board falls off and fails, the optimized thermal insulation board cannot be verified quickly after the thermal insulation board is optimized, so that the development progress of the whole project is influenced;
3) the failure risk of the newly developed heat insulation plate cannot be verified at the early stage, so that the failure risk is higher in the verification of the whole vehicle; therefore, a new solution to solve the above technical problems is urgently needed.
Disclosure of Invention
The invention provides the test device applied to the strength test of the heat insulation plate of the fuel tank aiming at the problems in the prior art, and the technical scheme has compact and ingenious overall structural design and convenient operation and can realize a quick and efficient test process.
In order to achieve the purpose, the technical scheme of the invention is that the testing device applied to the strength test of the heat insulation plate of the fuel tank is characterized by comprising a base, an eccentric rotating mechanism and a profiling support, wherein the eccentric rotating mechanism is arranged on the base, and the profiling support is arranged on the eccentric rotating mechanism.
As an improvement of the invention, the base comprises an adjustable supporting leg and a roller, and the roller is arranged below the adjustable supporting leg and used for moving and fixing the experimental device.
As an improvement of the invention, the eccentric transmission mechanism comprises a movable bracket, a motor, an eccentric wheel, a connecting rod, an eccentric wheel disc and a fixed plate, wherein the fixed plate is arranged on the movable bracket, the eccentric wheel is arranged on the fixed plate, the motor is connected with the eccentric wheel, the motor provides power for the eccentric transmission mechanism, different eccentric wheel designs can provide different heat insulation plate frequency and displacement test conditions for the eccentric transmission mechanism, and the vertical displacement of the eccentric wheel after rotation is different, so different frequency test conditions can be brought.
As an improvement of the invention, the testing device further comprises a proximity sensor, the proximity sensor is arranged at the edge of the eccentric wheel and is used for testing the number of turns of the eccentric wheel, and the purpose of testing the motion period of the profiling support is achieved by testing the number of turns. The size of frequency and the size of displacement can be tested through proximity sensor, so alright in order to carry out real time monitoring, if the frequency deviation appears can in time adjust, and is convenient, succinct.
As an improvement of the invention, the eccentric wheel barrel connecting rod is connected with a profiling support, and the profiling support is manufactured according to the shape of the heat insulation plate and can be completely attached to the heat insulation plate. If the strength of different parts of the heat insulation plate is tested to be durable, different parts of the heat insulation plate can be tested by manufacturing different profiling supports, the operation is simple, and the cost is saved.
Compared with the prior art, the invention has the following beneficial effects: 1) the technical scheme designs a strength and durability test device for independently verifying the thermal insulation board so as to carry out quick, simple and effective verification; 2) the method can perform the strength endurance test on the local part of the heat insulation plate, the local endurance test cannot be realized by the traditional finished automobile verification method, and the scheme can realize the strength endurance test on most of the area of the heat insulation plate and can completely simulate the traditional finished automobile verification method.
Drawings
FIG. 1 is a schematic view of the main structure of the present invention;
FIG. 2 is a schematic view of a base structure;
FIGS. 3-5 are schematic views of an eccentric drive mechanism;
FIG. 6 is a schematic view of the movement process of the present invention;
in the figure: 1. the device comprises a base, 2, an eccentric rotating mechanism, 3, a profiling support, 11, an adjustable supporting leg, 12, a roller, 21, an eccentric wheel, 22, a connecting rod, 23, an eccentric wheel disc, 24, a proximity sensor, 25, a motor, 26 and a fixing plate.
The specific implementation mode is as follows:
for the purpose of enhancing an understanding of the present invention, the present embodiment will be described in detail below with reference to the accompanying drawings.
Example 1: referring to fig. 1, a test device applied to the strength test of a heat insulation plate of a fuel tank comprises a base 1, an eccentric rotating mechanism 2 and a profiling support 3, wherein the eccentric rotating mechanism is arranged on the base 1, the profiling support 3 is arranged on the eccentric rotating mechanism, the base 1 comprises an adjustable support leg 11 and a roller 12, the roller is arranged below the adjustable support leg and used for moving and fixing the test device, the eccentric transmission mechanism comprises a movable support, a motor 25, an eccentric wheel 21, a connecting rod 22, an eccentric wheel disc 23 and a fixed plate 26, the movable support is provided with the fixed plate, the eccentric wheel is arranged on the fixed plate, the motor is connected with the eccentric wheel, the motor provides the power of the invention, different eccentric wheel designs can provide different heat insulation plate frequencies and displacement test conditions of the invention, and the up-down displacement of the eccentric wheel after the eccentric wheel rotates is different, therefore, different frequency test conditions can be brought, and the test device also comprises a proximity sensor 24 which is arranged at the edge of the eccentric wheel and aims to test the number of turns of the eccentric wheel, and the aim of testing the motion period of the profiling support is fulfilled by testing the number of turns. The proximity sensor can test the frequency and the displacement, so that real-time monitoring can be realized, and if the frequency has deviation, the frequency can be timely adjusted, so that the device is convenient and simple; the eccentric wheel barrel connecting rod is connected with a profiling support, and the profiling support is manufactured according to the shape of the heat insulation plate and can be completely attached to the heat insulation plate. If the strength of different parts of the heat insulation plate is tested to be durable, different parts of the heat insulation plate can be tested by manufacturing different profiling supports, the operation is simple, and the cost is saved. As shown in fig. 4. The technical scheme solves the problems that the failure period of the traditional finished automobile verification heat insulation plate is long and the optimized scheme cannot be verified in time, and also solves the problem that the traditional finished automobile verification heat insulation plate cannot be locally verified. The invention can test the local part of the heat insulation board on the oil tank and can also test the whole heat insulation board on the oil tank.
The working process is as follows: referring to fig. 1-6, the protocol is run as follows: mounting a profiling support at a selected position of the heat insulation plate, and assembling the profiling support with the oil tank; fixing an oil tank with a heat insulation plate on a test bench, and connecting a profiling support with a connecting rod; starting a power supply, driving an eccentric mechanism by a servo motor, and checking the operation times through a central console by the aid of the up-and-down movement of the heat insulation plate according to the set frequency and displacement; the state of the experimental sample piece is checked regularly, the running times when the failure occurs are recorded, and the service life of the experimental sample piece is known according to the experimental results of the sample pieces in different states. After the test device is built, the motor can drive the eccentric wheel to rotate, the eccentric wheel can drive the profiling support to do reciprocating motion in the vertical direction through the connecting rod, the frequency and the displacement of the reciprocating motion are controlled through the design of the eccentric wheel, different frequencies and different displacements can be realized through different eccentric wheels, namely, different eccentric wheels designed by the test device can be suitable for different projects, the test device is efficient and universal, and the cost is saved. The movement process of the invention is shown in fig. 5, the scheme converts the traditional non-contact vibration into the displacement movement which is accurate to the local part, and the pertinence is stronger; through equivalent conversion, namely converting the non-contact vibration test into the contact test, the experimental method is simplified, and the development period is shortened; the cost is saved, in addition, the universal design is realized by designing different eccentric wheels and profiling supports, the universal design of different projects can be carried out, and the requirements of standardization and modular design can be met.
It should be noted that the above-mentioned embodiments are not intended to limit the scope of the present invention, and all equivalent modifications and substitutions based on the above-mentioned technical solutions are within the scope of the present invention as defined in the claims.

Claims (5)

1. The test device applied to the strength test of the heat insulation plate of the fuel tank is characterized by comprising a base, a test device and a test device,
Eccentric slewing mechanism and profile modeling support, eccentric slewing mechanism sets up on the base, the profile modeling support sets up
On the eccentric rotation mechanism.
2. Testing device applied to testing strength of thermal insulation board of fuel tank according to claim 1, characterized in that, the testing device is used for testing strength of thermal insulation board of fuel tank
The base comprises adjustable supporting legs and rollers, and the rollers are arranged below the adjustable supporting legs and used for moving the experimental device and
and (4) fixing.
3. Testing device applied to testing strength of thermal insulation board of fuel tank according to claim 2, characterized in that, the testing device is used for testing strength of thermal insulation board of fuel tank
The eccentric transmission mechanism comprises a movable bracket, a motor, an eccentric wheel, a connecting rod, an eccentric wheel disc and a fixed plate, wherein the movable bracket, the motor, the eccentric wheel, the connecting rod, the eccentric wheel disc and the fixed plate are arranged on the movable bracket
The bracket is provided with a fixed plate, the eccentric wheel is arranged on the fixed plate, the motor is connected with the eccentric wheel, and the motor provides power
Force.
4. The testing device applied to the strength test of the heat insulation plate of the fuel tank as recited in claim 2, wherein the testing device further comprises a proximity sensor, and the proximity sensor is arranged at the edge of the eccentric wheel.
5. The testing device applied to the testing of the strength of the heat insulation plate of the fuel tank as claimed in claim 3 or 4, wherein the eccentric wheel barrel connecting rod is connected with a profiling support.
CN201921299576.7U 2019-08-12 2019-08-12 Be applied to test device of fuel tank heat insulating board strength test Active CN210221503U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921299576.7U CN210221503U (en) 2019-08-12 2019-08-12 Be applied to test device of fuel tank heat insulating board strength test

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921299576.7U CN210221503U (en) 2019-08-12 2019-08-12 Be applied to test device of fuel tank heat insulating board strength test

Publications (1)

Publication Number Publication Date
CN210221503U true CN210221503U (en) 2020-03-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110426218A (en) * 2019-08-12 2019-11-08 亚普汽车部件股份有限公司 A kind of experimental rig applied to heat shield of fuel tank strength test
RU221364U1 (en) * 2023-04-26 2023-11-02 Федеральное государственное бюджетное образовательное учреждение высшего образования "Уральский институт Государственной противопожарной службы Министерства Российской Федерации по делам гражданской обороны, чрезвычайным ситуациям и ликвидации последствий стихийных бедствий" A device for monitoring and assessing the degree of influence of heat flow on facade thermal insulation composite systems with external plaster layers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110426218A (en) * 2019-08-12 2019-11-08 亚普汽车部件股份有限公司 A kind of experimental rig applied to heat shield of fuel tank strength test
RU221364U1 (en) * 2023-04-26 2023-11-02 Федеральное государственное бюджетное образовательное учреждение высшего образования "Уральский институт Государственной противопожарной службы Министерства Российской Федерации по делам гражданской обороны, чрезвычайным ситуациям и ликвидации последствий стихийных бедствий" A device for monitoring and assessing the degree of influence of heat flow on facade thermal insulation composite systems with external plaster layers

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