CN210214752U - Large-tonnage work piece tilting mechanism - Google Patents

Large-tonnage work piece tilting mechanism Download PDF

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Publication number
CN210214752U
CN210214752U CN201921001891.7U CN201921001891U CN210214752U CN 210214752 U CN210214752 U CN 210214752U CN 201921001891 U CN201921001891 U CN 201921001891U CN 210214752 U CN210214752 U CN 210214752U
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CN
China
Prior art keywords
turnover
support
assembly
plate
jack
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201921001891.7U
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Chinese (zh)
Inventor
Peng Liu
刘鹏
Baipeng Wu
吴百朋
changhu Zhang
张长虎
Jie Li
李�杰
Liang Yuan
袁亮
Longhui Cao
曹龙辉
Zhimei Zhao
赵志梅
Changjiang Niu
牛长江
Qiming Ren
任启明
Chengliang Qiu
邱成良
Bin Liu
刘滨
Li Yang
杨力
Chuanlin Zhang
张传琳
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Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Original Assignee
Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
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Publication date
Application filed by Shandong Energy Heavy Equipment Manufacturing Group Co Ltd filed Critical Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Priority to CN201921001891.7U priority Critical patent/CN210214752U/en
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Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a large-tonnage workpiece turnover mechanism, which comprises a bottom plate, a left turnover component and a right turnover component, wherein both ends of the bottom plate are provided with supporting frames, a plurality of supporting plates which are parallel to each other and are vertical to the supporting frames are arranged between the supporting frames, the left turnover component and the right turnover component are arranged oppositely and comprise turnover frames, back shaft and upset jack, the back shaft run through a plurality of backup pad upper portions perpendicularly in proper order and with backup pad fixed connection, the roll-over stand includes a plurality of interconnect's the upset support that is "L" shape structure, the upset support of left side upset subassembly and the alternate setting of the upset support of right side upset subassembly, the upset support includes the diaphragm and connects perpendicularly in the riser of diaphragm one end, the crossing rotatable perpendicular cover in department of diaphragm and riser is on the back shaft, the both ends of upset jack are articulated with the diaphragm of bottom plate and upset support respectively. The workpiece turnover mechanism uses the hydraulic pump station as a power source, operates on the ground, and is controllable in process, safe and reliable.

Description

Large-tonnage work piece tilting mechanism
Technical Field
The utility model relates to a work piece upset technical field especially relates to a large-tonnage work piece tilting mechanism.
Background
In the processes of mechanical production, processing or maintenance and the like, objects such as large structural members, heavy steel plates and the like are required to be turned over for 180 degrees, and most of the existing 180-degree turning machines adopt C-shaped structures or turning cranes. The C-shaped structure tilter uses a motor and a speed reducer as power sources, the safety is poor, the overturning force is small, the maximum overturning capacity is generally 10-20 tons, and the overturning is difficult to realize for 180-degree overturning of a heavy object of more than 40 tons. When the turnover crane overturns a large-tonnage workpiece, the turnover crane needs to be matched with a large-tonnage travelling crane and a hoisting sling, so that the limitation condition is more, the requirement on the sling is higher, the investment is large, and the safety of the off-ground operation is poor. To the above-mentioned problem, put forward the utility model discloses specially.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a large-tonnage work piece tilting mechanism, this work piece tilting mechanism application hydraulic power unit is as the power supply, operates on ground, and the process is controllable, safe and reliable.
In order to achieve the above object, the utility model provides a following technical scheme:
a large-tonnage workpiece turnover mechanism comprises a bottom plate, a left turnover assembly and a right turnover assembly, wherein support frames are arranged at two ends of the bottom plate, a plurality of support plates which are parallel to each other and are perpendicular to the support frames are arranged between the support frames, the left turnover assembly and the right turnover assembly are oppositely arranged and respectively comprise a turnover frame, a connecting plate, a support shaft and a turnover jack, the support shaft sequentially and vertically penetrates through the upper parts of the support plates and is fixedly connected with the support plates, the turnover frame comprises a plurality of turnover supports with L-shaped structures, the turnover supports of the left turnover assembly and the turnover supports of the right turnover assembly are alternately arranged, each turnover support comprises a transverse plate and a vertical plate which is vertically connected with one end of the transverse plate, the transverse plates of the turnover supports are mutually connected through the connecting plate, and the intersection of the transverse plates and the vertical plates is rotatably and, the two ends of the overturning jack are respectively hinged with the bottom plate and the transverse plate of the overturning support, and one end, far away from the vertical plate, of the transverse plate of the overturning support is arranged at the upper end of the support frame in a non-working state of the overturning support.
Preferably, the length of the turnover support vertical plate is smaller than the distance between the support shaft of the left turnover assembly and the support shaft of the right turnover assembly.
Preferably, the overturning jacks of the left overturning component and the overturning jacks of the right overturning component are both arranged to be two, the two overturning jacks of the left overturning component are arranged at two ends of the overturning frame of the left overturning component, and the two overturning jacks of the right overturning component are arranged at two ends of the overturning frame of the right overturning component.
Preferably, the support frame is of an inverted-mountain-shaped structure, a first reinforcing rib plate is connected between the support frame and the support plate, and a second reinforcing rib plate is arranged in the support frame.
Preferably, an installation cylinder with an opening is fixedly installed at one end between two adjacent transverse plates of the left turnover assembly and between two adjacent transverse plates of the right turnover assembly, the opening end of the installation cylinder is fixedly installed between the two adjacent transverse plates, a clamping jack is arranged in the installation cylinder, one end of the clamping jack is connected to the bottom end of the installation cylinder through a pin shaft, and a piston rod at the other end can extend out of the installation cylinder.
Preferably, all weld on the diaphragm of left side upset subassembly and on the diaphragm of right side upset subassembly and be provided with an open-ended installation section of thick bamboo, the open end of installation section of thick bamboo welds in the diaphragm lower extreme, the diaphragm with the junction of installation section of thick bamboo seted up with the opening assorted through-hole of installation section of thick bamboo, be provided with in the installation section of thick bamboo and press from both sides tight jack, the one end that presss from both sides tight jack through the round pin hub connection in the bottom of installation section of thick bamboo, the through-hole of installation section of thick bamboo and diaphragm can be stretched out to the piston.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model provides a large-tonnage workpiece turnover mechanism, which adopts a side-turning mode, reduces the turning radius, utilizes a turnover jack to turn over, has reliable performance, has controllable speed in the whole turnover process, can be stopped at any time, and ensures the safety and reliability of the large-tonnage workpiece during turnover; secondly, the whole overturning process is carried out on the ground, so that the constraint of a travelling crane and a lifting appliance is eliminated, and the device is safer and more practical; thirdly, the turnover mechanism has reliable strength and large turnover angle, and can realize 180-degree turnover of 100 tons of large objects.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings described below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the large-tonnage workpiece turnover mechanism in a non-working state.
FIG. 2 is a schematic structural view of the working state of the large-tonnage workpiece turnover mechanism of the present invention
In the figure: 1-bottom plate, 2-support frame, 21-second deep floor, 22-first deep floor, 3-backup pad, 4-left upset subassembly, 5-right upset subassembly, 51-diaphragm, 52-riser, 6-connecting plate, 7-back shaft, 8-upset jack.
Detailed Description
The core of the utility model is to provide a large-tonnage workpiece turnover mechanism.
In order to make the technical solution of the present invention better understood by those skilled in the art, the following description is given with reference to the accompanying drawings of the present invention for clear and complete description of the technical solution of the present invention. Based on the embodiments in the present application, other similar embodiments obtained by persons of ordinary skill in the art without any creative effort shall fall within the protection scope of the present application. In addition, directional terms such as "upper", "lower", "left", "right", etc. in the following embodiments are directions with reference to the drawings only, and thus, the directional terms are used for the purpose of illustrating the present invention and not for the purpose of limiting the same.
Example 1
As shown in fig. 1 and 2, the large-tonnage workpiece turnover mechanism provided in this embodiment includes a bottom plate 1, a left turnover assembly 4 and a right turnover assembly 5, support frames 2 are provided at both ends of the bottom plate 1, a plurality of support plates 3 parallel to each other and perpendicular to the support frames 2 are provided between the support frames 2, in this embodiment, the number of the support plates 3 is 3, the support frames 2 are set to be of inverted "mountain" shaped structures, a first rib plate 22 is connected between each support plate 3 and the support frame 2, a second rib plate 21 is provided in the support frame 2, and the stability of the turnover mechanism support is enhanced by the first rib plate 22 and the second rib plate 21.
Left side upset subassembly 4 and right side upset subassembly 5 set up relatively and all include the roll-over stand, connecting plate 6, back shaft 7 and 2 upset jacks 8, back shaft 7 run through a plurality of 3 upper portions of backup pad perpendicularly in proper order and with backup pad 3 fixed connection, the roll-over stand includes the upset support of a plurality of "L" shape structures, the upset support includes diaphragm 51 and connects perpendicularly in the riser 52 of diaphragm 51 one end, the crossing rotatable perpendicular cover in back shaft 7 of department of diaphragm 51 and riser 52, the diaphragm 51 of a plurality of upset supports passes through connecting plate 6 interconnect. The upset support is under the non-operating condition, and the support frame 2 upper end is arranged in to the one end that the riser 52 was kept away from to the diaphragm 51 of upset support, and this makes the work piece when arranging in on the diaphragm 51, and support frame 2 has the supporting role to diaphragm 51, increases tilting mechanism's stability.
In this embodiment, the turning support of the left turning assembly 4 is set to 6, the turning support of the right turning assembly 5 is set to 4, the 6 transverse plates 51 of the left turning assembly 4 and the 4 transverse plates 51 of the right turning assembly 5 are connected with each other through the connecting plate 6, the connecting plate 6 of the left turning assembly 4 and the connecting plate 6 of the right turning assembly 5 are set to 2, and the two ends of the transverse plates 51 are respectively arranged.
The upset support of left side upset subassembly 4 and the alternate setting of upset support of right side upset subassembly 5, the mode that sets up alternately has realized the work piece and has turned over between the roll-over stand of left side upset subassembly 4 and the roll-over stand of right side upset subassembly 5 and make the roll-over stand of left side upset subassembly 4 and the roll-over stand of right side upset subassembly 5 not influence each other when the upset.
Two ends of two turning jacks 8 of the left turning component 4 are respectively hinged with the bottom plate 1 on one side of the left turning component 4 and the transverse plate 51 of the left turning component 4 and are arranged at two ends of the turning frame of the left turning component 4, and two turning jacks 8 of the right turning component 5 are respectively hinged with the bottom plate 1 on the side of the right turning component 5 and the transverse plate 51 of the right turning component 5 and are arranged at two ends of the turning frame of the right turning component 5.
Further, the length of the turning support vertical plate 52 is smaller than the distance between the supporting shaft 7 of the left turning component 4 and the supporting shaft 7 of the right turning component 5, so that the vertical plate 52 can be smoothly turned to the horizontal position without being blocked by the supporting shaft 7.
Further, all weld on the diaphragm 51 of left side upset subassembly 4 and on the diaphragm 51 of right side upset subassembly 5 and be provided with the open-ended installation section of thick bamboo, the open end of installation section of thick bamboo welds in diaphragm 51 lower extreme, diaphragm 51 and the junction of installation section of thick bamboo seted up with the opening assorted through-hole of installation section of thick bamboo, be provided with in the installation section of thick bamboo and press from both sides tight jack, the one end that presss from both sides tight jack is through selling the hub connection in the bottom of installation section of thick bamboo, the piston rod of the other end can stretch out the through-hole of installation section. When the workpiece is turned to the vertical position, because the thicknesses of different workpieces are different, the gap between the workpiece and the opposite turning frame is different, and after the workpiece is turned to the vertical position, the workpiece is pushed onto the opposite turning frame by the clamping jack and is clamped, so that the workpiece cannot slide or suddenly fall when being turned continuously.
At this tilting mechanism during operation, at first the turning frame of left side upset subassembly 4 or right side upset subassembly 5 overturns 90 degrees under the effect of upset jack 8, in this embodiment, use the turning frame of right side upset subassembly 5 to overturn 90 degrees under the effect of upset jack 8 as the example, the roll-over stand upset 90 degrees back of right side upset subassembly 5, place the work piece in the roll-over stand of left side upset subassembly 4, the roll-over stand of left side upset subassembly 4 overturns 90 degrees under the effect of upset jack 8, weld the tight jack action of clamp in the installation section of thick bamboo on left side upset subassembly 4 diaphragm 51 this moment, push away the work piece to the roll-over stand of right side upset subassembly 5 and press from both sides tightly, the shrink of roll-over jack 8 of right side upset subassembly 5, drive the work piece upset down until the level, the upset work of work piece has been accomplished from this.
Example 2
The utility model discloses still provide another kind of large-tonnage work piece tilting mechanism, in this embodiment, work piece tilting mechanism be the same as the work piece tilting mechanism of embodiment 1 on an average, the difference is: equal fixed mounting has one end to be provided with an open-ended installation section of thick bamboo between two adjacent diaphragms 51 of left side upset subassembly 4 and between two adjacent diaphragms 51 of right side upset subassembly 5, and the open end fixed mounting of an installation section of thick bamboo is provided with the tight jack of clamp between two adjacent diaphragms 51 in the installation section of thick bamboo, and the one end of the tight jack of clamp is through round pin hub connection in the bottom of an installation section of thick bamboo, and the installation section of thick bamboo can be stretched out to the piston rod of the other end.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. A large-tonnage workpiece turnover mechanism is characterized by comprising a bottom plate, a left turnover assembly and a right turnover assembly, wherein support frames are arranged at two ends of the bottom plate, a plurality of support plates which are parallel to each other and perpendicular to the support frames are arranged between the support frames, the left turnover assembly and the right turnover assembly are oppositely arranged and respectively comprise a turnover frame, a connecting plate, a support shaft and a turnover jack, the support shaft sequentially and vertically penetrates through the upper parts of the support plates and is fixedly connected with the support plates, the turnover frame comprises a plurality of turnover supports with L-shaped structures, the turnover support frame of the left turnover assembly and the turnover support frame of the right turnover assembly are alternately arranged, the turnover support frame comprises transverse plates and vertical plates which are vertically connected with one ends of the transverse plates, the transverse plates of the turnover supports are mutually connected through the connecting plate, and the intersection parts of the transverse plates and the vertical plates are rotatably and, the two ends of the overturning jack are respectively hinged with the bottom plate and the transverse plate of the overturning support, and one end, far away from the vertical plate, of the transverse plate of the overturning support is arranged at the upper end of the support frame in a non-working state of the overturning support.
2. The large-tonnage workpiece turnover mechanism of claim 1, wherein the length of said turnover support riser is less than the distance between the support axis of said left turnover assembly and the support axis of said right turnover assembly.
3. The large-tonnage workpiece turnover mechanism as set forth in claim 2, wherein the turnover jack of the left turnover assembly and the turnover jack of the right turnover assembly are both provided in two numbers, the two turnover jacks of the left turnover assembly are disposed at both ends of the turnover frame of the left turnover assembly, and the two turnover jacks of the right turnover assembly are both provided at both ends of the turnover frame of the right turnover assembly.
4. The large-tonnage workpiece turnover mechanism according to claim 3, wherein the support frame is arranged in an inverted "mountain" shape, a first reinforcing rib plate is connected between the support frame and the support plate, and a second reinforcing rib plate is arranged in the support frame.
5. The large-tonnage workpiece turnover mechanism as recited in claim 2, 3 or 4, wherein an installation cylinder with an opening at one end is fixedly installed between two adjacent transverse plates of the left turnover assembly and between two adjacent transverse plates of the right turnover assembly, the opening end of the installation cylinder is fixedly installed between two adjacent transverse plates, a clamping jack is arranged in the installation cylinder, one end of the clamping jack is connected to the bottom end of the installation cylinder through a pin shaft, and a piston rod at the other end can extend out of the installation cylinder.
6. The large-tonnage workpiece turnover mechanism as recited in claim 2, 3 or 4, wherein mounting cylinders with openings at one ends are welded on the transverse plate of the left turnover assembly and the transverse plate of the right turnover assembly, the open ends of the mounting cylinders are welded at the lower ends of the transverse plates, through holes matched with the openings of the mounting cylinders are formed at the connecting positions of the transverse plates and the mounting cylinders, clamping jacks are arranged in the mounting cylinders, one ends of the clamping jacks are connected to the bottom ends of the mounting cylinders through pin shafts, and piston rods at the other ends can extend out of the through holes of the mounting cylinders and the transverse plates.
CN201921001891.7U 2019-06-28 2019-06-28 Large-tonnage work piece tilting mechanism Expired - Fee Related CN210214752U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921001891.7U CN210214752U (en) 2019-06-28 2019-06-28 Large-tonnage work piece tilting mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921001891.7U CN210214752U (en) 2019-06-28 2019-06-28 Large-tonnage work piece tilting mechanism

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CN210214752U true CN210214752U (en) 2020-03-31

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111300123A (en) * 2020-04-10 2020-06-19 上海宝业机电科技有限公司 Workpiece turnover device
CN112958986A (en) * 2021-02-08 2021-06-15 中国铁建重工集团股份有限公司 Steel pipe ring overturning tool
CN113603035A (en) * 2021-08-16 2021-11-05 兖矿东华重工有限公司 Overturning platform and overturning method
CN113664784A (en) * 2021-08-30 2021-11-19 珠海仕高玛机械设备有限公司 0-180-degree turnover machine for large box parts
CN114455521A (en) * 2022-03-29 2022-05-10 中铁十四局集团青岛工程有限公司 Special-shaped structure prefabricated part continuous overturning device and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111300123A (en) * 2020-04-10 2020-06-19 上海宝业机电科技有限公司 Workpiece turnover device
CN112958986A (en) * 2021-02-08 2021-06-15 中国铁建重工集团股份有限公司 Steel pipe ring overturning tool
CN113603035A (en) * 2021-08-16 2021-11-05 兖矿东华重工有限公司 Overturning platform and overturning method
CN113664784A (en) * 2021-08-30 2021-11-19 珠海仕高玛机械设备有限公司 0-180-degree turnover machine for large box parts
CN114455521A (en) * 2022-03-29 2022-05-10 中铁十四局集团青岛工程有限公司 Special-shaped structure prefabricated part continuous overturning device and method

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Granted publication date: 20200331