CN210187754U

CN210187754U - Battery core grading and sorting equipment

Info

Publication number: CN210187754U
Application number: CN201920713280.9U
Authority: CN
Inventors: Ningjun Feng; 封宁君
Original assignee: Suzhou Good Software Technology Co Ltd
Current assignee: Suzhou Good Software Technology Co Ltd
Priority date: 2019-05-17
Filing date: 2019-05-17
Publication date: 2020-03-27
Anticipated expiration: 2029-05-17

Abstract

The utility model discloses a cell grading sorting device, wherein a feeding assembly line is arranged at the front end of a detection mechanism and is provided with a code sweeping mechanism, a sorting and discharging device is arranged at the rear end of the detection mechanism and comprises a clamp mechanism, a sorting mechanism and a first charging tray lifting mechanism, the sorting mechanism is arranged below a pair of clamp mechanisms, a cell sorting part comprises a driving motor, a left-handed screw and a right-handed screw which are symmetrically and rotatably arranged, a gap is arranged between the left-handed screw and the right-handed screw and synchronously rotate with each other, a base is provided with a bin communicated with the gap, and the first charging tray lifting mechanism is arranged at one side of the clamp mechanism far away from the feeding assembly line, the utility model can clamp the same whole row of the charging tray or a plurality of adjacent/spaced cells in the whole row according to the information and grade of the cells, and regularly arrange the cells into an adjacent row for convenient grabbing through the cell sorting part, the material taking and discharging device replaces manual work, and is high in grading sorting efficiency and high in precision.

Description

Battery core grading and sorting equipment

Technical Field

The utility model relates to an electricity core letter sorting technical field especially relates to an electricity core stepping letter sorting equipment.

Background

Along with the development of society and the progress of science and technology, intelligent and automatic production workshops and production equipment are more and more used for replacing manual operation to improve production efficiency, and during the precise and continuous production and processing processes, the actions of feeding, blanking, arranging and the like of semi-finished products, finished products and other materials need to be carried out by related equipment.

Electric core is for storage and transportation convenience, adopts the matrix to arrange often on the charging tray, and its stepping and letter sorting work often adopt the manual work to go on, has both influenced the precision of stepping, simultaneously because lie in the charging tray behind the stepping electric core of same row probably belongs to different grades, and the manual work is lower in sorting the charging tray again, can't realize quick letter sorting.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an electricity core sorting equipment that grades, press from both sides and get the mechanism and can press from both sides according to the information and the grade clamp of electricity core and get a plurality of electricity cores of same grade of adjacent/spaced in this charging tray on same whole row, or a whole row, arrange portion with it regular one row adjacent so that snatch through electric core, replace artifical single material, blowing of getting, the sorting efficiency that grades is fast, the precision is high.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a battery cell grading and sorting device comprises a feeding assembly line and a detection mechanism, wherein the detection mechanism is arranged on the feeding assembly line, the feeding assembly line is arranged on one side of the front end of the detection mechanism and is provided with a code sweeping mechanism, at least two sorting and discharging devices are arranged on one side of the rear end of the detection mechanism, each sorting and discharging device comprises a clamp mechanism, a sorting mechanism and a first material tray lifting mechanism, the clamp mechanisms are symmetrically arranged on the same side of the feeding assembly line, the sorting mechanism is arranged below the clamp mechanisms, the sorting mechanism comprises at least one battery cell sorting part, the battery cell sorting part comprises a base, a driving motor, a left-handed screw and a right-handed screw which are symmetrically and rotatably arranged, a passing gap for moving a battery cell is arranged between the left-handed screw and the right-handed screw, and the left-handed screw and the right-handed screw are connected with the driving motor to rotate, keep away from driving motor one side on the base and be equipped with and be linked together through the gap and be used for collecting the feed bin of electric core, first charging tray hoist mechanism sets up in the one side of keeping away from the anchor clamps mechanism of material loading assembly line.

As further optimization, one side of the bin far away from the driving motor is provided with a stop block, the side wall of the bin is provided with a kidney-shaped groove, the starting end and the tail end of the bin are respectively provided with a motor and a force value sensor, a transmission lead screw connected with the force value sensor is arranged on an output shaft of the motor, and a guide plate which penetrates through the kidney-shaped groove and is connected with the stop block is sleeved on the transmission lead screw.

As further optimization, be equipped with the guide bar between the head end of feed bin and the tail end, be equipped with the guiding hole on the deflector, the deflector passes through the nested guide bar that the guiding hole can slide.

As a further optimization, the number of the cell arrangement parts is one to three.

As a further optimization, the fixture mechanism comprises a triaxial movement platform and a grabbing mechanism, the grabbing mechanism comprises a mounting plate, a telescopic cylinder, a top plate, a vertical plate, guide rods, an I-shaped connecting piece, clamping jaw fixing blocks and a pneumatic finger, the telescopic cylinder is fixed on one side of the lower end of the mounting plate, the top plate is fixed on the other side of the mounting plate, the vertical plate is fixed between the telescopic cylinder and the top plate, a pair of guide rods is arranged between the vertical plate and the top plate, the upper end face of each clamping jaw fixing block is provided with a slot horizontally penetrating through the body of the clamping jaw fixing block, the middle part of the slot is provided with a square slot for accommodating the end part of the I-shaped connecting piece, the lower end of each clamping jaw fixing block is fixed with the pneumatic finger, the clamping jaw fixing blocks can be connected in series on the guide rods in a sliding manner, the telescopic cylinder is connected with the clamping jaw fixing block close to the telescopic cylinder.

As a further optimization, the first tray lifting mechanism comprises a vertical moving part, a horizontal moving part and a push plate, wherein the horizontal moving part can be arranged on the vertical moving part in a vertically sliding manner, and the push plate can be arranged on the horizontal moving part in a horizontally sliding manner.

As a further optimization, one side of the first material tray lifting mechanism, which is far away from the feeding assembly line, is provided with a discharging assembly line.

As a further optimization, the number of the arranging and blanking devices is two to five.

As further optimization, still include mutually perpendicular and continuous well way assembly line and terminal assembly line, well way assembly line passes through second charging tray hoist mechanism and links to each other with the material loading assembly line end, be equipped with on the terminal assembly line with the arrangement unloader quantity assorted be used for with the charging tray propelling movement to the pushing equipment on the first charging tray hoist mechanism.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the battery cell matrixes are arranged in the material tray for feeding, the information and the grade of each battery cell on the material tray are recorded through the code scanning mechanism and the detection mechanism, the clamping mechanism can clamp and clamp a plurality of battery cells of the same grade on the material tray in the same row or adjacent/spaced in the same row according to the information and the grade, the battery cells are arranged into an adjacent row for grabbing through the battery cell arranging part, manual single material taking and placing is replaced, the grading sorting efficiency is high, and the precision is high;

2. the clamping mechanism is provided with slots through the upper end face of the clamping jaw fixing block, square slots are arranged in the slots, the 'I' -shaped connecting pieces are embedded into the slots on the two adjacent clamping jaw fixing blocks, the clamping mechanism is pushed or reset through the telescopic air cylinder, two end parts, close to each other, of the two adjacent 'I' -shaped connecting pieces can be abutted or have gaps in the same square slot, two pneumatic fingers are driven to be close or have certain gaps through the clamping jaw fixing blocks, and the distance between the clamping jaws is variable.

Drawings

Fig. 1 is a structural diagram of the present invention.

Fig. 2 is the structure diagram of the utility model discloses arrangement unloader and unloading assembly line.

Fig. 3 is the combined structure diagram of the feeding assembly line, the second tray lifting mechanism, the middle-channel assembly line and the terminal assembly line.

Fig. 4 is a structural diagram of the first tray lifting mechanism of the present invention.

Fig. 5 is a structural diagram of the battery cell arranging part of the present invention.

Fig. 6 is an enlarged view of a portion a in fig. 5.

Fig. 7 is a structural diagram of the clamp mechanism of the present invention.

Fig. 8 is a structural diagram of the grabbing mechanism of the present invention.

Fig. 9 is a connecting structure diagram of the telescopic cylinder and the clamping jaw fixing block of the present invention.

Fig. 10 is an enlarged view at B in fig. 9.

Figure 11 is a structural diagram of the clamping jaw fixing block of the utility model.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in fig. 1 to 11, a battery cell grading sorting apparatus includes a loading assembly line 1 and a detection mechanism 3, the detection mechanism 3 is disposed on the loading assembly line 1, a code sweeping mechanism 2 is disposed on one side of the loading assembly line 1, which is located at the front end of the detection mechanism 3, and at least two sorting and blanking devices 4 are disposed on one side of the rear end of the detection mechanism 3, the code sweeping mechanism is disposed on a rack 10, the sorting and blanking devices 4 include a clamp mechanism 41, a sorting mechanism 42 and a first tray lifting mechanism 43, the pair of clamp mechanisms 41 are symmetrically disposed on the same side of the loading assembly line 1, the sorting mechanism 42 is disposed below the pair of clamp mechanisms 41 and is also disposed on the rack 10, the sorting mechanism 42 includes at least one battery cell sorting portion 421, the battery cell sorting portion 421 includes a base 4211, a driving motor 4212, a left-handed screw 4213 and a right-handed screw 4214, a passing gap 4210 for moving the battery core 100 is formed between the left-handed screw 4213 and the right-handed screw 4214, the left-handed screw 4213 and the right-handed screw 4214 are connected with a driving motor 4212 to rotate synchronously, a storage bin 4216 communicated with the passing gap 4210 and used for collecting the battery core is arranged on one side of the base 4211 far away from the driving motor 4212, and the first tray lifting mechanism 43 is arranged on one side of the clamp mechanism 41 far away from the material feeding assembly line 1.

A plurality of electric cores 100 are arranged in a material tray in a matrix form, the material tray is transmitted through a material loading assembly line, a certain distance is reserved among the electric cores, the electric cores in the material tray are positioned and marked through a code scanning mechanism and then enter a detection mechanism, conduction detection is carried out between a probe corresponding to each electric core and each electric core on the detection mechanism, the standard corresponding to each electric core can be detected, the standard corresponding to each electric core is matched with product information obtained by the previous code scanning mechanism and continuously runs on the material loading assembly line, a plurality of arranging and blanking devices can correspond to different grades of the electric cores, when the material tray runs to one side of the corresponding arranging and blanking device, a clamp mechanism grabs the electric cores belonging to the grade in the same row of the material tray according to the detection information, the number of the grabbed electric cores can be one whole row, or a plurality of adjacent or spaced electric cores in the same row and places the electric cores in a passing gap between a left, because the formation ring channel of symmetry between the two, can be with electric core positioning in this ring channel, relative rotation through levogyration screw rod and dextrorotation screw rod, can drive the electric core that is located the ring channel and remove to the feed bin direction, and get into in the feed bin, because electric core is not necessarily continuous after the front process detects and places between levogyration screw rod and dextrorotation screw rod, so in the rotatory impetus effect through levogyration screw rod and dextrorotation screw rod can once be regular entering feed bin, electric core moves to the feed bin tail end after butt each other in the feed bin, and inseparable range forms a whole row in the feed bin, make things convenient for the next process to press from both sides and get the mechanism and place in the charging tray that is located first charging tray hoist mechanism after grabbing.

A stop 42161 is arranged on one side of the storage bin 4216 far away from the driving motor 4212, a kidney-shaped groove 42162 is arranged on the side wall of the storage bin 4216, a motor 4217 and a force value sensor 4218 are respectively arranged at the beginning end and the tail end of the storage bin 4216, a transmission screw rod 42171 connected with the force value sensor 4218 is arranged on an output shaft of the motor 4217, and a guide plate 42163 penetrating through the kidney-shaped groove 42162 and then connected with the stop 42161 is sleeved on the transmission screw rod 42171.

A guide rod 42172 is arranged between the head end and the tail end of the storage bin 4216, a guide hole 42164 is arranged on the guide plate 42163, and the guide plate 42163 can be slidably nested on the guide rod 42172 through the guide hole 42164; the number of the battery cell arranging parts 421 is one to three, and the number is increased or decreased according to different grading sorting amounts.

The dog is located the tail end in the feed bin, in the full feed bin of cylinder collection and with dog looks butt, the dog passes through the deflector and links to each other with the transmission lead screw, the transmission lead screw links to each other with the power value sensor, the dog receives the thrust of cylinder after, pass through the deflector with pressure, the transmission lead screw transmits for the power value sensor, the power value sensor receives behind great pressure, rotate through PLC driving motor, drive transmission lead screw rotates and makes the deflector move the dog in order to be synchronous in a left side, the linear velocity of dextrorotation screw rod carries out the micro-migration after, drive arrangement and motor stall in step simultaneously, it leads to the product impaired to prevent that the mutual extrusion of cylinder in the feed bin from leading.

The clamp mechanism 41 comprises a three-axis motion platform and a grabbing mechanism 412, the grabbing mechanism 412 comprises a mounting plate 4121, a telescopic cylinder 4122, a top plate 4124, a vertical plate 4123, a guide rod 4125, an I-shaped connecting piece 4128, a clamping jaw fixing block 4126 and a pneumatic finger 4127, the telescopic cylinder 4122 is fixed on one side of the lower end of the mounting plate 4121, the top plate 4124 is fixed on the other side of the mounting plate 4121, the vertical plate 4123 is fixed between the telescopic cylinder 4122 and the top plate 4124, a pair of guide rods 4125 is arranged between the vertical plate 4124 and the top plate 4126, a slot 41261 horizontally penetrating through a body is arranged on the upper end face of the clamping jaw fixing block 4126, a square groove 41262 used for accommodating the end part of the I-shaped connecting piece 4128 is arranged in the middle of the slot 41261, the pneumatic finger 4127 is fixed on the lower end of the clamping jaw fixing block 4126, the clamping jaw fixing blocks 4126 are connected in series on the guide rods 4125 in a, the telescopic cylinder 4122 is connected to its adjacent jaw fixing block 4126.

The three-axis motion platform comprises an X-axis motion system 11, a Y-axis motion system 12 and a Z-axis motion system 13, a mounting plate 21 is fixed on the Z-axis motion system 13, the three motion systems adopt a motor to drive a sliding block to slide on a lead screw, and the three motion systems drive a grabbing mechanism to accurately move in a three-dimensional space under the synergistic action. A certain gap is reserved between the cells in the same row in the charging tray, the discharged cells are placed in the charging tray again and are also provided with a certain gap, the cells do not have a gap on the arranging mechanism, the three stages in the front, middle and rear have two different arrangement states, therefore, the grabbing mechanism can correspondingly adjust the grabbing action according to the cell arrangement state, a plurality of clamping jaw fixing blocks can be connected in series on a pair of horizontal guide rods in a sliding manner, the lower end of each clamping jaw is provided with a pneumatic finger for clamping the cell 100, two adjacent clamping jaws are connected through an I-shaped connecting piece which is nested in two adjacent slots, the end part of the I-shaped connecting piece is nested in two adjacent square slots respectively, firstly, when the telescopic cylinder works, the telescopic end of the telescopic cylinder pushes each clamping jaw fixing block to move in the direction away from the telescopic cylinder until the side walls of the two adjacent clamping jaws are abutted, this moment is a working condition, secondly, when telescopic cylinder resets, its flexible end drives the first clamping jaw fixed block rather than being connected and moves to being close to its direction, clamping jaw fixed block behind it loops through "worker" word connecting piece transmission and makes its body move to being close to telescopic cylinder direction, because the tip of "worker" word connecting piece is located square inslot, square inslot has spacing and positioning action, can make two tip of "worker" word connecting piece joint respectively on the relative both sides in two square inslots and have certain clearance in the motion process, thereby make and produce certain clearance between two adjacent clamping jaw fixed blocks, be another kind of working condition this moment, consequently, the clamping jaw can be changed into the state that has certain clearance between the two adjacent by adjacent state, realize that the clamping jaw interval is variable.

The first tray lifting mechanism 43 comprises a vertical moving part 431, a horizontal moving part 432 and a push plate 433, wherein the horizontal moving part 432 is arranged on the vertical moving part 431 in a vertically sliding manner, and the push plate 433 is arranged on the horizontal moving part 432 in a horizontally sliding manner; first charging tray hoist mechanism 43 keeps away from material loading assembly line 1 one side and is equipped with unloading assembly line 5, has horizontal migration portion on the first charging tray hoist mechanism, can drive the push pedal and push away the charging tray to the unloading assembly line.

The number of the sorting and blanking devices 4 is two to five, and the corresponding number is set according to the grade detected by the battery cell.

This electric core stepping letter sorting equipment still includes mutually perpendicular and the continuous well way assembly line 62 and terminal assembly line 63, and well way assembly line 62 links to each other with the 1 end of material loading assembly line through second charging tray hoist mechanism 61, is equipped with on the terminal assembly line 63 with 4 number assorted pushing equipment 631 that are used for on the charging tray propelling movement to first charging tray hoist mechanism 43 of arrangement unloader, and second charging tray hoist mechanism has the same structure with first charging tray hoist mechanism.

The feeding assembly line, the second material tray lifting mechanism, the middle-channel assembly line, the tail-end assembly line and the first material tray lifting mechanism form a backflow shunting line of the material tray, when the electric core on the material tray is detected, the electric core is conveyed on the feeding assembly line and passes through a plurality of arranging and discharging devices, the electric core is completely taken out, the electric core runs to the second material tray lifting mechanism, the electric core is pushed into the middle-channel assembly line after the horizontal moving part is driven by the vertical moving part to descend, the electric core runs to the tail end of the electric core and is pushed to the tail-end assembly line by the pushing mechanism on the middle-channel assembly line, the material tray conveyed on the tail-end assembly line pushes the material tray to the first material tray pushing mechanism through the pushing mechanism according to the number of the material trays on each arranging and discharging device, the first material tray pushing mechanism drives the material tray to ascend, the clamping mechanism can place the whole row of electric core in the material tray, the, the pushing mechanism and the horizontal movement part have the same structure, and the motor drives the screw rod to drive the push plate to move horizontally, so that the pushing action is realized.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a battery core stepping letter sorting equipment, includes material loading waterline (1) and detection mechanism (3), a serial communication port, detection mechanism (3) set up on material loading waterline (1), front end one side that material loading waterline (1) is located detection mechanism (3) is equipped with sweeps a yard mechanism (2), and its rear end one side that is located detection mechanism (3) is equipped with two at least arrangement unloader (4), arrangement unloader (4) are including anchor clamps mechanism (41), arrangement mechanism (42) and first charging tray hoist mechanism (43), and is a pair of the setting in the homonymy of material loading waterline (1) of anchor clamps mechanism (41) symmetry, arrangement mechanism (42) set up the below between a pair of anchor clamps mechanism (41), and this arrangement mechanism (42) include at least one battery core arrangement portion (421), battery core arrangement portion (421) include base (4211), Driving motor (4212) and left-handed screw (4213) and right-handed screw (4214) of symmetry and rotatable setting, it is used for passing through gap (4210) that electric core removed to have between left-handed screw (4213) and right-handed screw (4214), left-handed screw (4213) and right-handed screw (4214) link to each other synchronous revolution with driving motor (4212), keep away from driving motor (4212) one side on base (4211) and be equipped with and be linked together and be used for collecting feed bin (4216) of electric core through gap (4210), first charging tray hoist mechanism (43) set up in the one side of keeping away from anchor clamps mechanism (41) of material loading waterline (1).

2. The battery cell grading and sorting equipment according to claim 1, wherein a stopper (42161) is arranged on one side of the storage bin (4216) far away from the driving motor (4212), a kidney-shaped groove (42162) is formed in the side wall of the storage bin, a motor (4217) and a force value sensor (4218) are respectively arranged at the beginning end and the tail end of the storage bin (4216), a transmission screw rod (42171) connected with the force value sensor (4218) is arranged on an output shaft of the motor (4217), and a guide plate (42163) penetrating through the kidney-shaped groove (42162) and then connected with the stopper (42161) is sleeved on the transmission screw rod (42171).

3. The battery cell grading and sorting equipment according to claim 2, wherein a guide rod (42172) is arranged between the head end and the tail end of the storage bin (4216), a guide hole (42164) is arranged on the guide plate (42163), and the guide plate (42163) is slidably nested on the guide rod (42172) through the guide hole (42164).

4. The battery cell grading and sorting apparatus according to claim 3, wherein the number of the battery cell sorting parts (421) is one to three.

5. The battery cell grading and sorting equipment according to claim 1, wherein the clamp mechanism (41) comprises a triaxial moving platform and a grabbing mechanism (412), the grabbing mechanism (412) comprises a mounting plate (4121), a telescopic cylinder (4122), a top plate (4124), a vertical plate (4123), guide rods (4125), an I-shaped connector (4128), a clamping jaw fixing block (4126) and pneumatic fingers (4127), the telescopic cylinder (4122) is fixed on one side of the lower end of the mounting plate (4121), the top plate (4124) is fixed on the other side of the mounting plate (4121), the vertical plate (4123) is fixed between the telescopic cylinder (4122) and the top plate (4124), a pair of guide rods (4125) is arranged between the vertical plate and the top plate (4124), a slot (41261) horizontally penetrating through the body of the clamping jaw fixing block (4126) is arranged on the upper end face, a slot (41261) is provided in the middle part with a slot (41262) for accommodating the end of the I-shaped connector (4128), the pneumatic finger (4127) is fixed at the lower end of each clamping jaw fixing block (4126), the clamping jaw fixing blocks (4126) can be connected in series on the guide rod (4125) in a sliding mode, two adjacent clamping jaw fixing blocks (4126) are connected through an I-shaped connecting piece (4128) correspondingly embedded into the slots (41261) of the clamping jaw fixing blocks respectively, and the telescopic cylinder (4122) is connected with the clamping jaw fixing blocks (4126) adjacent to the telescopic cylinder.

6. The battery cell grading and sorting equipment according to claim 1, wherein the first tray lifting mechanism (43) comprises a vertical moving part (431), a horizontal moving part (432) and a pushing plate (433), the horizontal moving part (432) is slidably arranged on the vertical moving part (431) up and down, and the pushing plate (433) is slidably arranged on the horizontal moving part (432) horizontally.

7. The battery cell grading and sorting equipment according to claim 1, wherein a blanking assembly line (5) is arranged on one side of the first tray lifting mechanism (43) away from the feeding assembly line (1).

8. The battery cell grading and sorting equipment according to any one of claims 1 to 7, wherein the number of the finishing and blanking devices (4) is two to five.

9. The battery cell grading and sorting equipment according to claim 1, further comprising a middle-channel assembly line (62) and a tail-end assembly line (63) which are perpendicular to each other and connected with each other, wherein the middle-channel assembly line (62) is connected with the tail end of the feeding assembly line (1) through a second tray lifting mechanism (61), and the tail-end assembly line (63) is provided with material pushing mechanisms (631) which are matched with the sorting and blanking devices (4) in number and used for pushing the trays onto the first tray lifting mechanism (43).