CN210084467U - Plate-shaped stacked material discharging device based on image acquisition - Google Patents

Plate-shaped stacked material discharging device based on image acquisition Download PDF

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Publication number
CN210084467U
CN210084467U CN201921004581.0U CN201921004581U CN210084467U CN 210084467 U CN210084467 U CN 210084467U CN 201921004581 U CN201921004581 U CN 201921004581U CN 210084467 U CN210084467 U CN 210084467U
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storage box
plate
material storage
shaped
shifting block
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Expired - Fee Related
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CN201921004581.0U
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Chinese (zh)
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朱福珍
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Heilongjiang University
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Heilongjiang University
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Abstract

A plate-shaped stacked material discharging device based on image acquisition belongs to the field of material discharging. The utility model discloses a solve and how to provide a simple structure, reduce area, can unload single material fast and carry out the problem of the discharge apparatus who monitors to the material unloading in-process. The motor is positioned below the slide rail and drives the slide block to reciprocate in the slide rail through the crank rocker mechanism, so as to drive the shifting block to reciprocate on the slide rail; the shifting block with the buffering function is used for pushing a plate-shaped material on the bottommost layer in the material storage box out of the material storage box. The utility model discloses mainly used unloads the plate-like material who piles up.

Description

Plate-shaped stacked material discharging device based on image acquisition
Technical Field
The utility model belongs to the material field of unloading, concretely relates to platelike dismounting device who piles up material.
Background
Before the processing and use of the plate-shaped materials in a small production workshop, the plate-shaped materials need to be unloaded, and movable loading and unloading equipment, such as forklift and other loading and unloading equipment, is suitable for unloading the materials in a pile and is difficult to unload the single materials; for the fixed material unloading equipment, a plurality of starting motors are needed to cooperate simultaneously, the occupied area is wide, the problems of complex structure and high cost exist, the unloading equipment is mainly used for unloading large-scale materials, the fixed material unloading equipment is subjected to image acquisition through a camera, whether the materials are damaged or not can be judged through the acquired images, the damaged materials are marked, and the unloading device for monitoring the materials while unloading is not arranged in the prior art, so that the unloading device which is simple in structure, can quickly unload the single materials and can monitor the materials in the unloading process is urgently needed.
SUMMERY OF THE UTILITY MODEL
The utility model relates to a solve and how to provide a simple structure, reduce area, can unload single material fast and carry out the problem of the discharge apparatus who monitors to the material unloading in-process, the utility model provides a plate-like material discharge apparatus that piles up based on image acquisition.
The plate-shaped stacked material discharging device based on image acquisition comprises a motor, a crank rocker mechanism, a slide rail, a slide block, a shifting block with a buffering function, a material storage box, a camera, a guide plate and a spraying device;
the slide block is stored in the slide rail, and a shifting block with a buffering function is fixed on the front side wall of the slide block;
the side wall of the slide rail is fixed at the bottom of the material storage box, and the slide rail is laid in a vertical plane where the slide rail is located;
the material storage box is hung above the crank rocker mechanism and is used for stacking plate-shaped materials;
the motor is positioned below the slide rail and drives the slide block to reciprocate in the slide rail through the crank rocker mechanism, so that the shifting block with the buffering function is driven to reciprocate on the slide rail;
the shifting block with the buffering function is used for pushing a plate-shaped material at the bottommost layer in the material storage box out of the material storage box;
the guide plate is arranged at a material outlet of the material storage box and is positioned below the material storage box;
the guide plate inclines downwards and is used for guiding out a plate-shaped material at the bottommost layer;
the spraying device is fixed on the guide plate;
the camera is used for collecting images of the plate-shaped materials pushed out from the material storage box and uploading the images to the terminal controller, the terminal controller judges whether the pushed plate-shaped materials at the bottommost layer are damaged or not according to the collected images, and when the pushed plate-shaped materials at the bottommost layer are determined to be damaged, the spraying device marks the plate-shaped materials.
Preferably, the crank and rocker mechanism comprises a base, a crank and a rocker;
the base is positioned below the motor, and a fixed shaft is arranged on the side wall of the base;
the crank is provided with a strip-shaped through hole;
one end of the rocker is fixedly connected with an output shaft of the motor, and the other end of the rocker is embedded in the strip-shaped through hole and can reciprocate in the strip-shaped through hole;
one end of the crank is rotatably connected with the fixed shaft on the side wall of the base, and the other end of the crank is rotatably connected with the fixed shaft on the rear wall surface of the sliding block.
Preferably, the shifting block with the buffering function comprises a shifting head, a buffering spring and a buffering seat;
a base rod is fixed on the buffer seat, and the top end of the base rod extends into the buffer seat from the bottom end of the shifting block;
the buffer spring is sleeved on the base rod and extruded between the shifting block and the bottom surface of the buffer seat, and the shifting block can slide up and down relative to the base rod.
Preferably, the material storage box is a see-through box body with an upper opening;
the bottom surface of the material storage box is provided with a notch, the opening direction of the notch is the movement direction of the shifting block with the buffering function, and the shifting block with the buffering function is matched with the notch and can reciprocate in the notch;
the opening length of the opening is equal to the length of the bottom surface of the material storage box;
an outlet is formed in the front wall surface of the material storage box and used for releasing the plate-shaped material at the bottommost layer;
a poking opening is formed in the rear wall surface of the material storage box and can accommodate a poking surface of a poking block with a buffering function;
the poking surface of the poking block with the buffering function enters the opening through the poking opening.
Preferably, the material storage box is one-piece;
the material storage box comprises a rectangular upper opening groove body and 4 angle steels, wherein the 4 angle steels are arranged at 4 corners of the rectangular upper opening groove body and form a rectangle in a closed mode;
4 angle steels extend out of the rectangular upper opening groove body.
Principle analysis: the motor is positioned below the slide rail and drives the slide block to reciprocate in the slide rail through the crank rocker mechanism, so as to drive the shifting block to reciprocate on the slide rail;
one reciprocating motion of the shifting block can push out a plate-shaped material;
when the output shaft of the motor rotates from 0 degree to 180 degrees, the shifting block moves from one end of the slide rail to the other end, and a plate-shaped material at the bottommost layer is discharged;
when the output shaft of the motor rotates from 180 degrees to 360 degrees, the shifting block moves from the other end of the slide rail to one end (namely, the initial position);
when the output shaft of the motor rotates for one circle, a plate-shaped material is discharged, and the discharging speed is high.
The camera collects images of the plate-shaped materials pushed out from the material storage box and uploads the images to the terminal controller, the terminal controller judges whether the pushed plate-shaped material at the bottommost layer is damaged or not according to the collected images, and when the pushed plate-shaped material at the bottommost layer is determined to be damaged, the spraying device marks the plate-shaped material.
The utility model discloses the beneficial effect who brings is:
on one hand, all parts of the discharging device are distributed in a vertical plane on the whole, so that the occupied area of the discharging device is reduced on the whole;
in a second aspect, the discharging device of the utility model has a simple structure, and the rotating of the crank rocker mechanism drives the shifting block to move, so that the plate-shaped material at the bottom layer can be pushed out of the material storage box, and the single discharging of the material is realized;
in the third aspect, the motor of the discharging device is used less, and the mechanical transmission relationship is utilized, so that the movement of the shifting block can be realized, and the cost is further reduced economically;
in the fourth aspect, a plate-shaped material can be discharged by reciprocating the shifting block every time, and the material discharging speed is high.
And in the fifth aspect, the damage condition of the material can be monitored and marked in the discharging process.
Drawings
Fig. 1 is a state diagram of a plate-shaped stacked material discharging device based on image acquisition according to the present invention when a shifting block with a buffering function is at an initial position;
fig. 2 is a state diagram of the plate-shaped stacked material unloading device based on image acquisition, according to the present invention, when the shifting block with the buffering function moves forward and pushes the plate-shaped material at the bottom out of the material storage box;
fig. 3 is a state diagram of the discharging device for stacked plate-shaped materials based on image acquisition according to the present invention, in the process that the shifting block with the buffering function moves backwards after the plate-shaped materials at the bottom layer are pushed out of the material storage box;
fig. 4 is a schematic structural diagram of a dial block with a buffering function.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but the present invention is not limited thereto.
Referring to fig. 1 to 3, the present embodiment is described, and the plate-shaped stacked material discharging device based on image acquisition in the present embodiment includes a motor 1, a crank rocker mechanism 2, a slide rail 3, a slide block 4, a shifting block 5 with a buffering function, a material storage box 6, a camera 7, a guide plate 9, and a spraying device 10;
the slide block 4 is stored in the slide rail 3, and the front side wall of the slide block 4 is fixed with a shifting block 5 with a buffering function;
the side wall of the slide rail 3 is fixed at the bottom of the material storage box 6, and the slide rail 3 is laid in the vertical plane where the slide rail is located;
the material storage box 6 is hoisted above the crank rocker mechanism 2, and plate-shaped materials are stacked in the material storage box 6;
the motor 1 is positioned below the slide rail 3 and drives the slide block 4 to reciprocate in the slide rail 3 through the crank rocker mechanism 2, so as to drive the shifting block 5 with the buffering function to reciprocate on the slide rail 3;
the shifting block 5 with the buffering function is used for pushing a plate-shaped material 8 at the bottommost layer in the material storage box 6 out of the material storage box 6;
the guide plate 9 is arranged at a material outlet of the material storage box 6 and is positioned below the material storage box 6;
the guide plate 9 inclines downwards and is used for guiding out the plate-shaped material 8 at the bottommost layer;
the spraying device 10 is fixed on the guide plate 9;
the camera 7 is used for collecting images of the plate-shaped materials pushed out from the material storage box 6 and uploading the images to the terminal controller, the terminal controller judges whether the pushed plate-shaped material 8 at the bottommost layer is damaged or not according to the collected images, and when the pushed plate-shaped material 8 at the bottommost layer is determined to be damaged, the spraying device 10 marks the plate-shaped materials.
In the embodiment, on one hand, all the parts of the discharging device are arranged in a vertical plane on the whole, so that the occupied area of the discharging device is reduced on the whole; on the other hand, discharge apparatus simple structure, through the motion of crank rocker mechanism 2 rotation drive shifting block 5, can release material storage box 6 with a plate material 8 of bottom, and can only go out a plate material at every turn, reduce the quantity of motor to utilize mechanical transmission relation, can realize shifting block 5's motion, further reduce cost on the economy.
The bottom end of the guide plate 9 can be in contact with the ground or in a suspended state, and a material receiving device or a material receiving platform can be arranged at the bottom end of the guide plate 9.
One reciprocating motion of the shifting block 5 can push out a plate-shaped material 8; when the output shaft of the motor 1 rotates for one circle, the shifting block 5 makes one reciprocating motion, when the output shaft of the motor 1 rotates from 0 degree to 180 degrees, the shifting block 5 moves from one end of the slide rail 3 to the other end, when the output shaft of the motor 1 rotates from 180 degrees to 360 degrees, the shifting block 5 moves from the other end of the slide rail 3 to one end (namely, the initial position), and when the output shaft of the motor 1 rotates for one circle, one plate-shaped material 8 is discharged, so that the discharging speed is high.
The camera 7 is used for collecting images of the plate-shaped materials pushed out from the material storage box 6, the terminal controller judges whether a bottom plate-shaped material 8 pushed out is damaged or not according to the collected images, and the terminal controller judges whether the material is damaged or not according to the collected images and realizes the purpose in the prior art.
When the shifting block 5 is at the initial position, the state diagram of the plate-shaped stacked material discharging device based on image acquisition is shown in fig. 1;
when the shifting block 5 moves to the other end of the slide rail 3 (namely, a material outlet of the material storage box 6), a state diagram of the plate-shaped stacked material discharging device based on image acquisition is shown in FIG. 2;
in the process that the shifting block 5 moves from the other end of the slide rail 3 to one end of the slide rail 3, the state diagram of the plate-shaped stacked material discharging device based on image acquisition is shown in fig. 3.
Referring to fig. 1 to 3, the preferred embodiment is described, in which a crank and rocker mechanism 2 includes a base 2-1, a crank 2-2, and a rocker 2-3;
the base 2-1 is positioned below the motor 1, and a fixed shaft is arranged on the side wall of the base 2-1;
the crank 2-2 is provided with a strip-shaped through hole 2-2-1;
one end of the rocker 2-3 is fixedly connected with an output shaft of the motor 1, and the other end of the rocker 2-3 is embedded in the strip-shaped through hole 2-2-1 and can reciprocate in the strip-shaped through hole 2-2-1;
one end of the crank 2-2 is rotationally connected with a fixed shaft on the side wall of the base 2-1, and the other end is rotationally connected with a fixed shaft on the rear wall surface of the sliding block 4.
In the embodiment, the crank-rocker mechanism 2 has a simple structure and is convenient to realize, the other end of the rocker 2-3 rotates 360 degrees by taking the output shaft of the motor as a base point, and the rotation of the other end of the rocker 2-3 drives the crank 2-2 to move, so that the shifting block 5 is driven to move.
Referring to fig. 4, the preferred embodiment is described, in which the dial 5 with the buffering function comprises a dial 5-1, a buffering spring 5-2 and a buffering seat 5-3;
a base rod is fixed on the buffer seat 5-3, and the top end of the base rod extends into the base rod from the bottom end of the shifting block 5-1;
the buffer spring 5-2 is sleeved on the base rod and is extruded between the shifting block 5-1 and the bottom surface of the buffer seat 5-3, and the shifting block 5-1 can slide up and down relative to the base rod.
In the preferred embodiment, the shifting block 5-1 can move in the vertical direction, after the shifting surface of the shifting block 5-1 is contacted with one end surface of the bottommost plate-shaped material 8, the plate-shaped material above the shifting block 5-1 is pushed to move by the aid of gravity, the shifting block 5-1 is extruded by the aid of the gravity, the buffer spring 5-2 is in a compressed state, the shifting block 5-1 is buffered by the buffer spring 5-2 in the advancing process, the buffer spring 5-2 is in a compressed state in the whole moving process of the shifting block 5-1 below the material storage box 6, when the shifting block 5-1 moves to the position outside the rear side wall of the material storage box 6, the shifting block 5-1 pops upwards, and the buffer spring 5-2 is in a non-extruded state.
Referring to fig. 2, the preferred embodiment will be described, in which the material storage box 6 is a transparent box with an upper opening;
the bottom surface of the material storage box 6 is provided with a notch 6-1, the opening direction of the notch 6-1 is the movement direction of the shifting block 5 with the buffering function, and the shifting block 5 with the buffering function is matched with the notch 6-1 and can reciprocate in the notch 6-1;
the opening length of the opening 6-1 is equal to the length of the bottom surface of the material storage box 6;
an outlet is arranged on the front wall surface of the material storage box 6 and is used for releasing a plate-shaped material 8 at the bottommost layer;
the rear wall surface of the material storage box 6 is provided with a poking opening 6-2, and the poking opening 6-2 can accommodate a poking surface of a poking block 5 with a buffering function;
the poking surface of the poking block 5 with the buffering function enters the opening 6-1 through the poking opening 6-2.
In the preferred embodiment, the toggle surface of the toggle block 5 is contacted with one end surface of the plate-shaped material 8 at the bottommost layer through the toggle opening 6-2, and moves from the rear wall surface of the material storage box 6 to the front wall surface of the material storage box 6 along the opening direction of the notch 6-1, so as to push the plate-shaped material 8 at the bottommost layer out of the material storage box 6.
An outlet is arranged on the front wall surface of the material storage box 6, the width and the height of the outlet are matched with the height and the width of the plate-shaped material, and one plate-shaped material can be released each time.
Referring to fig. 2, the present preferred embodiment is described, in which the material storage box 6 is a single piece;
the material storage box 6 comprises a rectangular upper opening groove body and 4 angle steels, and the 4 angle steels are arranged at 4 corners of the rectangular upper opening groove body and form a rectangle in a closed mode;
4 angle steels extend out of the rectangular upper opening groove body.
In this preferred embodiment, 4 angle steels stretch out the upper shed cell body of rectangle for upper shed cell body top is in the fretwork state, is convenient for observe the deposit capacity of the material of depositing in the material case 6.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.

Claims (5)

1. The plate-shaped stacked material discharging device based on image acquisition is characterized by comprising a motor (1), a crank rocker mechanism (2), a sliding rail (3), a sliding block (4), a shifting block (5) with a buffering function, a material storage box (6), a camera (7), a guide plate (9) and a spraying device (10);
the sliding block (4) is stored in the sliding rail (3), and a shifting block (5) with a buffering function is fixed on the front side wall of the sliding block (4);
the side wall of the sliding rail (3) is fixed at the bottom of the material storage box (6), and the sliding rail (3) is laid in the vertical plane where the sliding rail is located;
the material storage box (6) is hoisted above the crank rocker mechanism (2), and plate-shaped materials are stacked in the material storage box (6);
the motor (1) is positioned below the sliding rail (3), and drives the sliding block (4) to reciprocate in the sliding rail (3) through the crank rocker mechanism (2), so as to drive the shifting block (5) with the buffering function to reciprocate on the sliding rail (3);
the shifting block (5) with the buffering function is used for pushing a plate-shaped material (8) at the bottommost layer in the material storage box (6) out of the material storage box (6);
the guide plate (9) is arranged at a material outlet of the material storage box (6) and is positioned below the material storage box (6);
the guide plate (9) inclines downwards and is used for guiding out a plate-shaped material (8) at the bottommost layer;
the spraying device (10) is fixed on the guide plate (9);
the camera (7) is used for collecting images of the plate-shaped materials pushed out from the material storage box (6) and uploading the images to the terminal controller, the terminal controller judges whether the pushed plate-shaped material (8) on the bottommost layer is damaged or not according to the collected images, and when the pushed plate-shaped material (8) on the bottommost layer is determined to be damaged, the spraying device (10) marks the plate-shaped materials.
2. The image acquisition-based plate-like stacked material discharge apparatus according to claim 1, characterized in that the crank-rocker mechanism (2) comprises a base (2-1), a crank (2-2) and a rocker (2-3);
the base (2-1) is positioned below the motor (1), and a fixed shaft is arranged on the side wall of the base (2-1);
the crank (2-2) is provided with a strip-shaped through hole (2-2-1);
one end of the rocker (2-3) is fixedly connected with an output shaft of the motor (1), and the other end of the rocker (2-3) is embedded in the strip-shaped through hole (2-2-1) and can reciprocate in the strip-shaped through hole (2-2-1);
one end of the crank (2-2) is rotationally connected with a fixed shaft on the side wall of the base (2-1), and the other end of the crank is rotationally connected with a fixed shaft on the rear wall surface of the sliding block (4).
3. The image acquisition-based plate-shaped stacked material discharging device according to claim 1, wherein the shifting block (5) with the buffering function comprises a shifting head (5-1), a buffering spring (5-2) and a buffering seat (5-3);
a base rod is fixed on the buffer seat (5-3), and the top end of the base rod extends into the base rod from the bottom end of the shifting block (5-1);
the buffer spring (5-2) is sleeved on the base rod and is extruded between the shifting block (5-1) and the bottom surface of the buffer seat (5-3), and the shifting block (5-1) can slide up and down relative to the base rod.
4. The image acquisition-based plate-like stacked material discharge apparatus according to claim 1, wherein the material storage box (6) is a see-through upper-opening box body;
the bottom surface of the material storage box (6) is provided with an opening (6-1), the opening direction of the opening (6-1) is the movement direction of the shifting block (5) with the buffering function, and the shifting block (5) with the buffering function is matched with the opening (6-1) and can reciprocate in the opening (6-1);
the opening length of the opening (6-1) is equal to the length of the bottom surface of the material storage box (6);
an outlet is formed in the front wall surface of the material storage box (6) and used for releasing a plate-shaped material (8) at the bottommost layer;
the rear wall surface of the material storage box (6) is provided with a poking opening (6-2), and the poking opening (6-2) can accommodate a poking surface of a poking block (5) with a buffering function;
the poking surface of the poking block (5) with the buffering function enters the opening (6-1) through the poking opening (6-2).
5. The image acquisition-based plate-like stack material discharge apparatus according to claim 4, characterized in that the material storage box (6) is in one piece;
the material storage box (6) comprises a rectangular upper opening groove body and 4 angle steels, and the 4 angle steels are arranged at 4 corners of the rectangular upper opening groove body and form a rectangle in a closed mode;
4 angle steels extend out of the rectangular upper opening groove body.
CN201921004581.0U 2019-06-28 2019-06-28 Plate-shaped stacked material discharging device based on image acquisition Expired - Fee Related CN210084467U (en)

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CN201921004581.0U CN210084467U (en) 2019-06-28 2019-06-28 Plate-shaped stacked material discharging device based on image acquisition

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Application Number Priority Date Filing Date Title
CN201921004581.0U CN210084467U (en) 2019-06-28 2019-06-28 Plate-shaped stacked material discharging device based on image acquisition

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111703649A (en) * 2020-06-24 2020-09-25 潘晓芳 Eye shadow boxing equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111703649A (en) * 2020-06-24 2020-09-25 潘晓芳 Eye shadow boxing equipment

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