CN210072402U

CN210072402U - Production line automation monitoring control system

Info

Publication number: CN210072402U
Application number: CN201921227793.5U
Authority: CN
Inventors: 李自拓
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-07-31
Filing date: 2019-07-31
Publication date: 2020-02-14
Anticipated expiration: 2029-07-31

Abstract

The utility model provides a production line automation monitoring control system, including main control unit, transmission band and a plurality of processing manipulator, main control unit connects the drive arrangement and each processing manipulator of transmission band respectively, and each processing manipulator is equipped with the suggestion device of being connected with main control unit, still including dismantling the spare manipulator of removal and establishing at the terminal image acquisition device of transmission band, main control unit connects spare manipulator and image acquisition device respectively. When a certain processing mechanical arm breaks down, the image information of the product collected by the image collecting device and the pre-stored standard image information can be distinguished, the main controller can distinguish the processing mechanical arm which breaks down accordingly, the prompting device which corresponds to the mechanical arm is controlled to send out a prompt, the main controller also controls the standby mechanical arm to move to the processing mechanical arm which breaks down according to the prompt, the processing mechanical arm which breaks down is replaced, and therefore a worker can maintain the processing mechanical arm which breaks down without closing the whole production line.

Description

Production line automation monitoring control system

Technical Field

The utility model relates to an automated production technical field, in particular to production line automation monitor and control system.

Background

The production line is a route which is passed by the production process of the product, namely, a route which is formed by a series of production line activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. As the function and structure of the production line become more and more complex, the higher the probability of the production line breaking down, the higher the risk, and many accidents such as overload carrying, electric leakage, short circuit of electric wires, etc. are brought. Therefore, the safety design of the production line is more and more emphasized in the production design, and the improvement of the safety of the production line is imperative.

Automobile parts need carry out the processing of multichannel process, every process needs to use different processing machinery hand, the used processing machinery hand of a certain process of automobile parts production line breaks down, but do not influence the operation of whole production line, this trouble is difficult to discover, if do not in time discover the trouble, then automobile parts can become the waste product because of the processing that lacks this trouble, cause very big loss, in addition, when maintaining the trouble processing machinery hand of a certain process part of production line, if close whole production line, then can influence machining efficiency, it is very inconvenient.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide a production line monitoring control system's hardware architecture for software engineer to make software engineer program the back to the controller in this hardware architecture, production line monitoring control system can in time discover the fault procedure of production line, and need not to close whole production line when maintaining the fault procedure.

For solving the technical problem, the utility model provides a production line automation monitoring control system, including main control unit, transmission band and a plurality of processing manipulator that distribute along the transmission band, main control unit connects the drive arrangement and each processing manipulator of transmission band respectively, and each processing manipulator is equipped with the suggestion device of being connected with main control unit, still including dismantling the standby machine hand of removal and establishing the image acquisition device at the transmission band end, main control unit connects standby machine hand and image acquisition device respectively.

Preferably, the standby manipulator is mounted on a guide rail provided along the conveyor belt by a moving mechanism.

Preferably, the master controller is a PLC controller.

Preferably, the standby robot is identical in structure to the processing robot.

Preferably, the standby robot and the processing robot are both universal robots.

Preferably, the prompting device is a prompting lamp.

The utility model provides a hardware structure has following beneficial effect: because the automatic monitoring control system of the production line is provided with the spare mechanical arm which can be detached and moved and the image acquisition device which is arranged at the tail end of the transmission belt, after a software engineer programs a main controller in a hardware structure, if a certain processing mechanical arm which is distributed along the transmission belt breaks down, the corresponding process of the processing mechanical arm cannot be carried out, so that a processed product lacks the process and has defects in shape, when the product is conveyed to the tail end of the transmission belt, the image information of the product acquired by the image acquisition device is different from the pre-stored standard image information, the main controller can accordingly distinguish and judge the corresponding process which the product lacks, so as to find out the processing mechanical arm which breaks down and control the prompt device which corresponds to the mechanical arm to give out a prompt, so that a worker can find out the working procedure which breaks down in time on the production line, and the main controller also controls the spare mechanical arm to move to the processing mechanical arm, the processing mechanical arm replacing the fault works, so that a worker does not need to close the whole production line when repairing the processing mechanical arm with the fault.

Drawings

Fig. 1 is a top view of a production line automated supervisory control system.

Description of reference numerals: 1-conveying belt; 2-processing the mechanical arm; 3-a spare manipulator; 4-a drive device; 5-a moving mechanism; 6-a guide rail; 7-a warning light; and 8, an image acquisition device.

Detailed Description

Exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

As shown in fig. 1, the automatic monitoring and controlling system of the production line includes a main controller (not shown in the figure), a transmission belt 1, three processing robots 2 distributed along the transmission belt 1, and a standby robot 3 capable of moving along the transmission belt 1, wherein the transmission belt 1 is driven by a driving device 4, and the driving device 4 is a servo motor connected with the main controller. In this embodiment, the main controller is preferably a PLC controller, and the spare manipulator 3 is specifically installed on the guide rail 6 arranged along the transmission band 1 through the moving mechanism 5, so that the spare manipulator 3 can move along the transmission band 1 through the moving mechanism 5 and the guide rail 6, the moving mechanism 5 is connected with the main controller, and the moving mechanism 5 and the guide rail 6 are conventional technologies, and are not described herein again. In other embodiments, other motors may be used for the driving device 4 of the conveyor belt 1, and are not described herein.

Main control unit connects each processing manipulator 2 and spare manipulator 3 respectively, and each processing manipulator 2 is equipped with the warning light 7 of being connected with main control unit respectively, and the head end of transmission band 1 is located the upper end of fig. 1, and the tail end is located the lower extreme of fig. 1, and transmission band 1 end still is equipped with the image acquisition device 8 of being connected with main control unit, has the standard image information of the product after processing is accomplished in advance in the main control unit. In this embodiment, the processing robot 2 and the standby robot 3 have the same structure, and are all universal robots that can move in various directions to process products.

In the production line operation process, if a certain processing manipulator 2 distributed along the transmission belt 1 has a fault, the corresponding process of the processing manipulator 2 cannot be carried out, so that the processed product lacks the process and has defects in shape, when the product is conveyed to the tail end of the transmission belt 1, the image information is transmitted to the main controller after the image information of the product is collected by the image collecting device 8, the main controller compares the image information of the product collected by the image collecting device 8 with the pre-stored standard image information, the two image information are distinguished, the main controller can distinguish the corresponding process lacking the product according to the difference, so as to find out the processing manipulator 2 with the fault and control the prompting lamp 7 corresponding to the processing manipulator 2 to give out light for prompting, so that a worker can timely find out the fault process of the production line, the main controller also controls the spare manipulator 3 to move to the processing manipulator 2 with the fault according to the prompting, the processing robot 2 that has failed operates instead, so that the worker does not need to shut down the entire production line when performing maintenance on the processing robot 2 that has failed.

Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the protection scope of the present application, and although the present application is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present application without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. The utility model provides a production line automation monitoring control system, includes main control unit, transmission band and a plurality of processing machinery hand that distribute along the transmission band, main control unit connects the drive arrangement and each processing machinery hand of transmission band respectively, characterized by: each processing manipulator is equipped with the suggestion device of being connected with main control unit, still including dismantling the spare manipulator of removal and establishing at the terminal image acquisition device of transmission band, main control unit connects spare manipulator and image acquisition device respectively.

2. The production line automation monitoring and control system of claim 1, wherein: the standby manipulator is arranged on a guide rail arranged along the transmission belt through a moving mechanism.

3. The production line automation monitoring and control system of claim 1, wherein: the main controller is a PLC controller.

4. The production line automation monitoring and control system of claim 1, wherein: the spare manipulator and the processing manipulator have the same structure.

5. The production line automation monitoring and control system of claim 4, wherein: the standby manipulator and the processing manipulator are all universal manipulators.

6. The production line automation monitoring and control system of claim 1, wherein: the prompting device is a prompting lamp.