CN210059052U - Mechanical defective product removing device for flaky materials - Google Patents
Mechanical defective product removing device for flaky materials Download PDFInfo
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- CN210059052U CN210059052U CN201920918097.2U CN201920918097U CN210059052U CN 210059052 U CN210059052 U CN 210059052U CN 201920918097 U CN201920918097 U CN 201920918097U CN 210059052 U CN210059052 U CN 210059052U
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Abstract
The utility model discloses a mechanical substandard product removing devices for slice material, including transmission mechanism, substandard product rejection passageway and substandard product rejection mechanism, substandard product rejection passageway includes the space on the transmission mechanism, substandard product rejection mechanism includes substandard product rejection actuating device, substandard product rejection actuating device includes pushes down module and/or direction module, substandard product rejection actuating device is located substandard product rejection passageway top, substandard product rejection actuating device can reciprocate; when the defective product removing executing device extends downwards, the guide module is used for guiding the sheet materials to the defective product removing channel, and the pressing module is used for pressing the sheet materials downwards towards the defective product removing channel. The utility model discloses can be automatic, accurate reject the substandard product to sheet material more reliable and more stable to thickness, hardness are great.
Description
Technical Field
The utility model relates to a production technical field of slice materials such as plane printed matter, wrapping bag, paper, concretely relates to mechanical type substandard product removing devices for slice material.
Background
After sheet materials such as plane presswork, packaging bags, paper and the like are produced, the subsequent processes such as stacking, finishing, packaging, bundling and the like are required, the production process is ended, and the product can be delivered from a factory at any time.
However, during the preparation of the sheet-like material, there may be inferior products such as cutting errors, printing errors, defective heat-sealed edges, etc. This portion of the rejects must be removed before stacking and packing is done. In the existing production process of the sheet materials, the defective products are manually removed, manual removal is inevitable to leave out, the labor intensity is high, the efficiency is low, and meanwhile, the production cost is greatly increased.
The utility model provides a utility model people have applied for a patent that application number is CN201721404773.1, this patent discloses a wrapping bag substandard product removing devices, the device passes through air jet system and jets gas to the wrapping bag upper surface of carrying on the substandard product rejection path, the wrapping bag atress is rejected the route through the substandard product and is left the substandard product downwards and reject the route and drop, leave transmission device promptly to this reaches the purpose of rejecting the substandard product wrapping bag, so avoided traditional manual work to reject the great and inefficiency problem of substandard product wrapping bag amount of labour.
However, the above-mentioned defective product removing device adopts the mode of air-blowing removing, stability, reliability are not ideal enough, especially for the flaky material with great thickness, hardness, air-blowing removing may fail.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a mechanical type substandard product removing devices for slice material can be automatic, accurate reject the substandard product to thickness, the great slice material of hardness are more reliable and more stable.
In order to realize the above purpose, the utility model discloses a technical scheme:
the utility model discloses a mechanical substandard product removing devices for slice material, including transmission mechanism, substandard product rejection passageway and substandard product rejection mechanism, substandard product rejection passageway includes the space on the transmission mechanism, substandard product rejection mechanism includes substandard product rejection actuating device, substandard product rejection actuating device includes pushes down module and/or direction module, substandard product rejection actuating device is located substandard product rejection passageway top, substandard product rejection actuating device can reciprocate; when the defective product removing executing device extends downwards, the guide module is used for guiding the sheet materials to the defective product removing channel, and the pressing module is used for pressing the sheet materials downwards towards the defective product removing channel.
According to a preferable technical scheme, the surface of the guide module facing the transmission mechanism is an arc surface or an inclined surface, and when the defective product removing executing device extends downwards, the arc surface or the inclined surface of the guide module extends to the defective product removing channel from the rear upper part of the defective product removing channel.
As a preferred technical scheme, when the defective product removing executing device extends downwards, the pressing module extends into the defective product removing channel from above the defective product removing channel.
According to a preferable technical scheme, the defective product removing and executing device comprises a pressing module and a guide module, wherein the guide module is located behind the pressing module and is integrally arranged with the pressing module.
As a preferred technical scheme, the inferior product removing mechanism further comprises a inferior product removing driving device, and the inferior product removing driving device is used for driving the inferior product removing executing device to move up and down.
According to a preferable technical scheme, the defective product removing driving device is an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism, and a moving part of the defective product removing driving device is connected with a defective product removing executing device.
According to a preferable technical scheme, the transmission mechanism comprises a first-stage transmission mechanism and a second-stage transmission mechanism, a discharge end of the first-stage transmission mechanism is connected with a feed end of the second-stage transmission mechanism, and a gap between the discharge end of the first-stage transmission mechanism and the feed end of the second-stage transmission mechanism forms a defective product rejection channel.
As a preferable technical scheme, the device further comprises a shunting baffle which is vertically arranged above the transmission mechanism and parallel to the transmission direction of the transmission mechanism, and a shunting transmission channel is oppositely arranged between the shunting baffles for separating.
As a preferable technical scheme, the defective product rejecting mechanism is installed on the shunt baffle.
As a preferred technical scheme, defective product removing mechanisms are mounted on the branch baffle plates on two sides of the branch transmission channel.
As a preferred technical scheme, a pinch roller assembly is mounted on the shunt baffle and is positioned in the shunt transmission channel and used for pressing the flaky materials downwards to the transmission surface of the transmission mechanism.
As a preferred technical scheme, the pinch roller assembly comprises a roller and a roller mounting frame, the roller is mounted on the shunt baffle through the roller mounting frame, and the roller is close to or in contact with a transmission surface of the transmission mechanism.
According to a preferable technical scheme, the rollers are cylindrical rollers, the rollers are horizontally arranged and axially perpendicular to the transmission direction of the transmission mechanism, at least two rollers are arranged in one of the branch transmission channels, and the rollers are crosswise arranged on the branch baffles on two sides of the branch transmission channel along the transmission direction of the transmission mechanism.
Preferably, the shunt baffle is movable perpendicular to the transport direction of the transport mechanism.
The shunt baffle mounting beam spans above the conveying mechanism and is perpendicular to the conveying direction of the conveying mechanism, and the shunt baffle is axially movably mounted on the shunt baffle mounting beam along the shunt baffle mounting beam.
As a preferred technical scheme, the sheet material is a plane printed matter, a packaging bag or paper.
The utility model has the advantages that:
the utility model adopts a mechanical rejecting mode, a pressing module and/or a guiding module are/is arranged as a defective product rejecting execution device, and defective product flaky materials passing through a defective product rejecting channel are guided and/or pressed down, so that the defective product flaky materials fall from the defective product rejecting channel, and the defective products are automatically and accurately rejected; the utility model discloses reject the mode more reliable and more stable than the air blowing, especially to the great slice material of thickness, hardness, the effect is more excellent.
Drawings
Fig. 1 is a schematic structural view (perspective view) of a mechanical defective product removing device according to embodiment 1;
fig. 2 is a schematic structural view (a perspective view from another angle) of the mechanical defective product removing apparatus according to embodiment 1;
FIG. 3 is a schematic structural diagram of a single shunt baffle, and a defective product removing mechanism, a pinch roller assembly and a conveying mechanism mounted thereon in embodiment 1;
FIG. 4 is a schematic view showing the structure of the apparatus according to embodiment 1 before the defective item removing operation;
FIG. 5 is a schematic view showing the structure of the defective item removing operation in example 1;
FIG. 6 is an enlarged view of example 5 at A.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further explained with reference to the accompanying drawings.
The slice material can be the slice material of various forms such as plane printed matter, wrapping bag, paper, right the utility model discloses it is all suitable for.
The linking means that the two mechanisms are contacted or close to each other, so that the sheet material of the upstream mechanism can be smoothly conveyed to the downstream mechanism.
The substandard product refers to the substandard product that the slice material appears in preparation process usually, for example tailor mistake, typographical error, heat-seal limit nonconforming etc.. Under the special circumstances, the substandard product can also include in the transmission course owing to carry a small amount of accumulations that reasons such as pause lead to, in disorder slice material, rejects it, avoids the operation of its follow-up workshop section of influence.
The place ahead is the downstream direction that transport mechanism carried the slice material to advance, and the rear is the upstream direction that transport mechanism carried the slice material to advance. The back upper place is that some on the arcwall face or the inclined plane of guide module is located the top that the passageway was rejected to the substandard product in vertical direction, is located the rear that the passageway was rejected to the substandard product on the horizontal direction.
And/or indicate and or the optional relation, the substandard product is rejected actuating device and both can only include and push down the module, also can only include the direction module, can also include simultaneously and push down module and direction module.
Example 1
A mechanical defective product removing device according to embodiment 1 is shown in fig. 1 to 6, and includes a transmission mechanism 1, a defective product removing channel 2, and a defective product removing mechanism, where the defective product removing channel 2 includes a gap in the transmission mechanism 1, the defective product removing mechanism includes a defective product removing actuator, the defective product removing actuator includes a push-down module 4 and/or a guide module 5, the defective product removing actuator is located above the defective product removing channel 2, and the defective product removing actuator is movable up and down; when the defective product removing executing device extends downwards, the guiding module 5 is used for guiding the sheet materials to the defective product removing channel 2, and the pressing module 4 is used for pressing the sheet materials downwards towards the defective product removing channel 2.
Firstly, detecting the sheet materials by using a detection system, sending detection signals to a controller by using the detection system, and analyzing and judging the sheet materials to be good products or defective products by using the controller according to a set algorithm program; when the sheet materials conveyed on the conveying mechanism 1 are good products, the defective product removing executing device is retracted upwards, and the good sheet materials smoothly pass through the defective product removing channel 2 and cannot fall off the defective product removing channel 2; when defective sheet materials are found, the defective removal executing device extends downwards, and the defective sheet materials fall off the conveying mechanism 1 from the defective removal channel 2 (a gap on the conveying mechanism) by utilizing the guiding action of the guiding module 5 and/or the pressing action of the pressing module 4, so that the defective removal is completed.
As one of the structural forms of the guide module 5, the surface of the guide module 5 facing the conveying mechanism 1 is an arc surface or an inclined surface, and when the defective product removing actuator extends downward, the arc surface or the inclined surface of the guide module 5 extends from the rear upper side of the defective product removing channel 2 to the defective product removing channel 2. The arc-shaped surface or the inclined surface of the guide module 5 guides the sheet-shaped materials to the defective product removing channel 2, so that the sheet-shaped materials are discharged from the defective product removing channel 2 as indicated by arrows in fig. 6. When the guide module 5 executes the removing action, the sheet materials need to be extended out before reaching the defective product removing channel 2.
As one of the structural forms of the push-down module 4, when the defective item removal performing device is extended downward, the push-down module 4 is extended into the defective item removal passage 2 from above the defective item removal passage 2. The pressing module 4 presses the sheet material downward toward the defective product rejection channel 2, so that the sheet material is discharged from the defective product rejection channel 2. When the pushing module 4 executes the removing action, the sheet material needs to be extended out when reaching the defective product removing channel 2. In this embodiment, the push-down module 4 is in the shape of a bar block. Of course, the pressing module can also be designed into other shapes such as a rod shape, a strip shape and the like, as long as the purpose of pressing the flaky materials downwards towards the defective product removing channel can be achieved.
The substandard product is rejected actuating device and has both only been included and is pushed down module 4, also can only include direction module 5, all can reach the utility model discloses reject the purpose of substandard product. When the defective product removing and executing device comprises the pressing module 4 and the guiding module 5 at the same time, it is preferable that the guiding module 5 is located behind the pressing module 4, and the guiding module 5 and the pressing module 4 are integrally arranged in this embodiment. As shown in fig. 6, the left side of the dotted line is the guide module 5, and the right side of the dotted line is the push-down module 4, which are integrally disposed. The defective product removing and executing device comprises the pressing module 4 and the guiding module 5, the time precision requirement of removing action can be properly relaxed, and the defective product removing and executing device stretches out before or when the sheet materials reach the defective product removing channel, so that removing can be completed.
As one of the modes of the up-and-down movement of the inferior product removing actuator, the inferior product removing mechanism further includes a inferior product removing driving device 3, and the inferior product removing driving device 3 is used for driving the inferior product removing actuator to move up and down.
The defective product removing driving device 3 can be various devices capable of performing vertical reciprocating motion, such as an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear-rack transmission mechanism, a nut-screw mechanism, a motor-belt transmission mechanism and the like, and a moving part of the defective product removing driving device 3 is connected with the defective product removing executing device. In the present embodiment, a cylinder is used.
In this embodiment, the transmission mechanism 1 includes a first-stage transmission mechanism 1a and a second-stage transmission mechanism 1b, a discharge end of the first-stage transmission mechanism 1a is connected with a feed end of the second-stage transmission mechanism 1b, and a gap between the discharge end of the first-stage transmission mechanism 1a and the feed end of the second-stage transmission mechanism 1b forms a defective product rejection channel 2. Of course, the defective product removing channel may also adopt other design ideas, such as forming a slit gap in the middle of the transmission mechanism, so that the slit forms the defective product removing channel.
The mechanical defective product rejecting device further comprises shunt baffles 6, the shunt baffles 6 are vertically arranged above the transmission mechanism 1, the shunt baffles 6 are parallel to the transmission direction of the transmission mechanism 1, and shunt transmission channels are oppositely arranged between the shunt baffles 6. Because probably cut several rows of slice materials simultaneously in the anterior segment process, several when arranging the feeding simultaneously of slice material, along separate routes baffle 6 can play the spacing effect of direction along separate routes, ensures that the slice material keeps straight line transmission.
The defective product removing mechanism is mounted on the shunt baffle 6, and can be adjusted in a follow-up mode when the position of the shunt baffle 6 is adjusted, so that the position of the defective product removing mechanism does not need to be adjusted when the size and the specification of the sheet materials are switched, and time and labor are saved. In this embodiment, the defective product removing mechanism is installed in such a manner that the defective product removing drive device 3 is installed on the side surface of the branching baffle 6.
And defective product removing mechanisms are arranged on the shunting baffles 6 on the two sides of the shunting transmission channel. The inferior-quality product removing mechanism is arranged on two sides of the shunt transmission channel, and can always cover two ends of the flaky materials no matter how the width of the shunt transmission channel is adjusted, so that the inferior-quality product removing mechanism has uniform and stable effect on the flaky materials.
The utility model discloses a based on reject the substandard product in the slice material transportation process, fold, the problem of skidding that appear can interfere the substandard product and reject the operation in the slice material transportation process. Therefore, the utility model discloses install pinch roller subassembly 7 on the baffle 6 shut, pinch roller subassembly 7 is located and is used for pressing down the slice material to the transmission face of transmission device 1 in the transmission passage shut. The slice material is compressed tightly the exhibition by pinch roller assembly 7 when carrying to pinch roller assembly 7 and is flattened, plays the effect of supplementary transport, has solved fold, the problem of skidding in the slice material transportation process, and pinch roller assembly 7 can the follow-up adjustment when adjusting 6 positions of baffle along separate routes, need not the position of adjustment pinch roller assembly 7 equally when switching the big small dimension of slice material.
As one of the structural forms of the pinch roller assembly 7, the pinch roller assembly 7 comprises a roller 8 and a roller mounting bracket 9, the roller 8 is mounted on the shunt baffle 6 through the roller mounting bracket 9, and the roller 8 is close to or contacts the transmission surface of the transmission mechanism 1.
As one of the structural forms of the roller 8, the roller 8 is a cylindrical roller, the roller 8 is horizontally arranged, the axial direction of the roller 8 is perpendicular to the transmission direction of the transmission mechanism 1, at least two rollers 8 are arranged in one of the branch transmission channels, and the rollers 8 are crosswise installed on the branch baffles 6 at two sides of the branch transmission channel along the transmission direction of the transmission mechanism 1. The rollers 8 are arranged on the two sides of the shunting transmission channel in a crossed manner, so that the rollers 8 can always cover the two ends of the flaky materials no matter how the width of the shunting transmission channel is adjusted, and the flaky materials are uniformly and stably acted.
The shunting baffle 6 can move perpendicular to the conveying direction of the conveying mechanism 1, and when the size specification of the flaky materials is switched, the shunting baffle 6 is moved so as to adjust the width of the shunting conveying channel.
As one of the ways of moving the shunt baffle 6, a shunt baffle mounting beam 10 crossing above the transport mechanism 1 and perpendicular to the transport direction of the transport mechanism 1 is further included, and the shunt baffle 6 is mounted on the shunt baffle mounting beam 10 so as to be movable in the axial direction of the shunt baffle mounting beam 10. Movement of the shunt damper 6 on the shunt damper mounting beam 10 may be accomplished by a manual or automatic pitch mechanism 11 (e.g., a rack and pinion mechanism, etc.).
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (16)
1. The utility model provides a mechanical type substandard product removing devices for slice material which characterized in that: the device comprises a transmission mechanism, a defective product removing channel and a defective product removing mechanism, wherein the defective product removing channel comprises a gap on the transmission mechanism, the defective product removing mechanism comprises a defective product removing executing device, the defective product removing executing device comprises a pressing module and/or a guiding module, the defective product removing executing device is positioned above the defective product removing channel, and the defective product removing executing device can move up and down; when the defective product removing executing device extends downwards, the guide module is used for guiding the sheet materials to the defective product removing channel, and the pressing module is used for pressing the sheet materials downwards towards the defective product removing channel.
2. Mechanical rejects removal device for sheet material according to claim 1, characterized in that: the surface of the guide module facing the transmission mechanism is an arc surface or an inclined surface, and when the defective product removing executing device extends downwards, the arc surface or the inclined surface of the guide module extends to the defective product removing channel from the rear upper part of the defective product removing channel.
3. Mechanical rejects removal device for sheet material according to claim 1, characterized in that: when the defective product removing executing device extends downwards, the pressing module extends into the defective product removing channel from the upper part of the defective product removing channel.
4. Mechanical rejects removal device for sheet material according to claim 1, characterized in that: the defective product removing and executing device comprises a pressing module and a guide module, wherein the guide module is positioned behind the pressing module, and the guide module and the pressing module are integrally arranged.
5. The mechanical inferior product removing device for sheet materials according to any one of claims 1 to 4, wherein: the defective product removing mechanism further comprises a defective product removing driving device, and the defective product removing driving device is used for driving the defective product removing executing device to move up and down.
6. Mechanical rejects removal device for sheet material according to claim 5, characterized in that: the defective product removing driving device is an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism, and a moving part of the defective product removing driving device is connected with a defective product removing executing device.
7. The mechanical inferior product removing device for sheet materials according to any one of claims 1 to 4, wherein: the conveying mechanism comprises a first-stage conveying mechanism and a second-stage conveying mechanism, the discharge end of the first-stage conveying mechanism is connected with the feed end of the second-stage conveying mechanism, and a defective product rejecting channel is formed in a gap between the discharge end of the first-stage conveying mechanism and the feed end of the second-stage conveying mechanism.
8. The mechanical inferior product removing device for sheet materials according to any one of claims 1 to 4, wherein: the device is characterized by further comprising shunt baffles, wherein the shunt baffles are vertically arranged above the transmission mechanism and are parallel to the transmission direction of the transmission mechanism, and shunt transmission channels are oppositely arranged between the shunt baffles and separated.
9. Mechanical rejects removal device for sheet material according to claim 8, characterized in that: and the defective product removing mechanism is arranged on the shunt baffle.
10. Mechanical rejects removal device for sheet material according to claim 9, characterized in that: and defective product eliminating mechanisms are arranged on the shunting baffles on the two sides of the shunting transmission channel.
11. Mechanical rejects removal device for sheet material according to claim 8, characterized in that: and the shunt baffle is provided with a pinch roller assembly, and the pinch roller assembly is positioned in the shunt transmission channel and is used for pressing the flaky materials downwards to the transmission surface of the transmission mechanism.
12. Mechanical rejects removal device for sheet material according to claim 11, characterized in that: the pinch roller assembly comprises a roller and a roller mounting frame, the roller is mounted on the shunt baffle through the roller mounting frame, and the roller is close to or in contact with a transmission surface of the transmission mechanism.
13. Mechanical rejects removal device for sheet material according to claim 12, characterized in that: the roller wheels are cylindrical roller wheels, the roller wheels are horizontally arranged and the axial direction of the roller wheels is perpendicular to the transmission direction of the transmission mechanism, at least two roller wheels are arranged in one of the branch transmission channels, and the roller wheels are crosswise arranged on the branch baffles on two sides of the branch transmission channel along the transmission direction of the transmission mechanism.
14. Mechanical rejects removal device for sheet material according to claim 8, characterized in that: the shunt baffle is movable perpendicular to the transport direction of the transport mechanism.
15. Mechanical rejects removal device for sheet material according to claim 14, characterized in that: the device also comprises a shunt baffle mounting beam which spans over the conveying mechanism and is vertical to the conveying direction of the conveying mechanism, and the shunt baffle is axially movably mounted on the shunt baffle mounting beam along the shunt baffle mounting beam.
16. The mechanical inferior product removing device for sheet materials according to any one of claims 1 to 4, wherein: the sheet material is a plane printed matter, a packaging bag or paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920918097.2U CN210059052U (en) | 2019-06-18 | 2019-06-18 | Mechanical defective product removing device for flaky materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920918097.2U CN210059052U (en) | 2019-06-18 | 2019-06-18 | Mechanical defective product removing device for flaky materials |
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| CN210059052U true CN210059052U (en) | 2020-02-14 |
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| CN201920918097.2U Active CN210059052U (en) | 2019-06-18 | 2019-06-18 | Mechanical defective product removing device for flaky materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125049A (en) * | 2019-06-18 | 2019-08-16 | 四川卡库机器人科技有限公司 | A kind of mechanical bad part eject device for sheet material |
-
2019
- 2019-06-18 CN CN201920918097.2U patent/CN210059052U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125049A (en) * | 2019-06-18 | 2019-08-16 | 四川卡库机器人科技有限公司 | A kind of mechanical bad part eject device for sheet material |
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