CN210048213U - Diode batch inspection rolling device - Google Patents
Diode batch inspection rolling device Download PDFInfo
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- CN210048213U CN210048213U CN201920750737.3U CN201920750737U CN210048213U CN 210048213 U CN210048213 U CN 210048213U CN 201920750737 U CN201920750737 U CN 201920750737U CN 210048213 U CN210048213 U CN 210048213U
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Abstract
The utility model discloses a diode batch inspection rolling device, which comprises a base, wherein a rolling roller frame is fixedly arranged on the base, a diode material roll is wound on the rolling roller, a rolling motor is fixedly arranged on the base, a detection mechanism is fixedly arranged between the matching rollers, and an alarm is also fixedly arranged on the base; the detection mechanism comprises a detection box, a pair of shielding plates are fixedly arranged in the detection box, the distance between the shielding plates is 3mm, and a photosensitive sensor is fixedly arranged at the top of the detection box between the shielding plates; alarm, rolling motor and photosensitive sensor and PLC controller electric connection, the utility model discloses can inspect the emitting diode above that in the rolling, can in time discover can not luminous diode, inform in time remind the staff to change the rolling running roller when the rolling is rolled up to certain thickness to the diode, effectively guaranteed the outgoing quality that the diode was rolled up.
Description
Technical Field
The utility model relates to a diode coiling mechanism technical field specifically is a diode inspects rolling equipment in batches.
Background
The lamp belt winding device for processing the LED lamp, which is convenient to use and has the application number of 'CN 201821568626.2', comprises a base cabinet, wherein a limiting cleaning device is fixedly arranged on the left side of the top of the base cabinet, an entrance is formed in the right side of the top of the base cabinet in a penetrating manner, the base cabinet is connected with a movable plate in a sliding manner through a sliding groove formed in the two sides of the inner wall of the base cabinet, a thread sleeve is fixedly connected to the bottom of the movable plate, the base cabinet is rotatably connected with a screw rod through bearings arranged at the top and the bottom of the inner wall of the base cabinet, one side of the screw rod penetrates through the movable plate and passes through the thread sleeve, the device naturally descends through a winding disc due to the self gravity, a connecting magnet at the bottom of the winding disc enters the inside of a placing groove and is magnetically adsorbed with an electromagnet, so that the winding disc can be installed and fixed, the connecting magnet, the steps of mounting and fixing the winding disc are reduced.
But above-mentioned this LED lamp processing still has comparatively obvious defect with lamp area coiling mechanism in the use: 1. the device can only roll the LED lamp strip, but cannot detect the LEDs uniformly distributed on the LED lamp strip, and has a single use function; 2. the device can not prompt staff to timely take down the diode after rolling according to the rolling thickness, and the excessive rolling easily causes the internal light-emitting diode to be extruded to cause damage.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a diode inspects rolling equipment in batches to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a diode batch inspection winding device comprises a base, wherein a winding roller frame is fixedly mounted on the base, a winding roller is movably mounted on the winding roller frame, a diode material roll is wound on the winding roller, a driven synchronous pulley is also fixedly mounted on a wheel shaft of the winding roller and is connected with a driving synchronous pulley through a synchronous belt, the driving synchronous pulley is fixedly mounted on a driving shaft of a winding motor, the winding motor is fixedly mounted on the base, a pair of matched rollers are also fixedly mounted on the base, a detection mechanism is fixedly mounted between the matched rollers, and an alarm is also fixedly mounted on the base;
the detection mechanism comprises a detection box, extrusion roller frames are movably mounted on two sides of the top of the detection box, an extrusion spring is movably sleeved on a telescopic rod of each extrusion roller frame, one end of the extrusion spring is fixedly connected with each extrusion roller frame, one end of the extrusion spring, far away from each extrusion roller frame, is fixedly connected with the top of the detection box, a pair of shielding plates are fixedly mounted in the detection box, the distance between the shielding plates is 3mm, and a photosensitive sensor is fixedly mounted at the top of the detection box between the shielding plates;
the diode material roll passes through the matching roller and the detection mechanism and then is wound on the winding roller, and the diode material roll comprises a light-emitting diode component and a plastic material roll;
alarm, rolling motor and photosensitive sensor and PLC controller electric connection.
Preferably, a matching compression roller frame is fixedly arranged on the base, a pair of through holes are arranged on the matching compression roller frame, a telescopic connecting rod is movably arranged in the through hole, one end of the telescopic connecting rod, which is far away from the matched compression roller frame, is fixedly connected with the compression roller frame, a matching press roller is movably arranged in the press roller frame, a spring seat is fixedly arranged on the telescopic connecting rod, a second extrusion spring is fixedly arranged on the spring seat, one end of the second extrusion spring, which is far away from the spring seat, is fixedly connected with the matched compression roller frame, a limiting block is fixedly arranged at one end of the telescopic connecting rod, which is far away from the compression roller frame, an alarm tact switch matching block is fixedly arranged on the bottom limiting block, the alarm tact switch matching block is connected with the alarm tact switch on the movable frame in a matching mode, the movable frame is movably mounted on the base, and the alarm tact switch is electrically connected with the PLC.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model can check the light emitting diodes on the winding drum while winding, can find the non-luminous diodes in time, and effectively ensure the quality of the light emitting diodes at the outlet on the last process;
2. the utility model discloses can in time remind the staff to change the rolling running roller when the rolling is rolled up to certain thickness to the diode book on the rolling running roller, prevent that too much rolling from leading to inside emitting diode to extrude and damage, further guarantee the quality that the emitting diode book of export was rolled up.
The utility model discloses can inspect the emitting diode above that in the rolling, can in time discover can not luminous diode, inform in time remind the staff to change the rolling running roller when the rolling is rolled up to certain thickness to the diode, effectively guaranteed the outgoing of diode book material quality.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is the schematic view of the inside section of the detection box of the present invention.
In the figure: the device comprises a base 1, a winding roller frame 2, a winding roller wheel 3, a driven synchronous pulley wheel 4, a driving synchronous pulley wheel 5, a winding motor 6, a 7-fit roller frame, an 8-telescopic connecting rod, a 9-fit roller frame, a 10-fit roller wheel, a 11-spring seat, a 12-second extrusion spring, a 13-limiting block, a 14-alarm tact switch matching block, a 15-moving frame, a 16-alarm tact switch, a 17-alarm, an 18-diode material roll, a 19-fit roller wheel, a 20-detection mechanism, a 21-detection box, a 22-extrusion roller frame, a 23-extrusion spring, a 24-shielding plate, a 25-photosensor, a 26-LED component and a.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution:
a diode batch inspection winding device comprises a base 1, the base 1 is used as a bearing device of various parts, a winding roller frame 2 is fixedly arranged on the base 1, a winding roller 3 is movably arranged on the winding roller frame 2, a diode material roll 18 is wound on the winding roller 3 through the rotation of the winding roller 3, meanwhile, the rotation of the winding roller 3 drives the diode material roll 18 to be released from the unwinding roller, so that the diode material roll 18 is drawn to pass through a matching roller 19 and a detection mechanism 20, the surface of the diode material roll 18 is wound and inspected, a driven synchronous pulley 4 is also fixedly arranged on a wheel shaft of the winding roller 3, the driven synchronous pulley 4 rotates to drive the winding roller 3 to rotate, the driven synchronous pulley 4 is connected with a driving synchronous pulley 5 through a synchronous belt, the driving synchronous pulley 5 rotates to drive the driven synchronous pulley 4 to rotate, the driving synchronous belt wheel 5 is fixedly arranged on a driving shaft of the winding motor 6, the winding motor 6 rotates to drive the driving synchronous belt wheel 5 to rotate, the device selects a synchronous belt as a conveying belt, the belt slipping can be prevented through the arrangement of the synchronous belt, the winding motor 6 is fixedly arranged on the base 1, the HJ-KS103BJ servo motor produced by Mitsubishi company of Japan is selected as the working motor of the winding motor 6, the stability of the device operation can be effectively ensured through the arrangement of the servo motor, a pair of matching rollers 19 is also fixedly arranged on the base 1, a detection mechanism 20 is fixedly arranged between the matching rollers 19, the LED component 26 in the LED material roll 18 is detected by the detection mechanism 20, the base 1 is also fixedly provided with an alarm 17, the alarm 17 prompts the unqualified LED components 26 of the working personnel to pass through;
the detection mechanism 20 comprises a detection box 21, the detection box 21 is used as a bearing mechanism of the detection device, extrusion roller wheel frames 22 are movably arranged on two sides of the top of the detection box 21, the diode material roll 18 is extruded through the extrusion roller wheel frames 22, so that the diode material rolls 18 with different thicknesses are attached, an extrusion spring 23 is movably sleeved on a telescopic rod of the extrusion roller wheel frames 22, the extrusion spring 23 is used for extruding the extrusion roller wheel frames 22 downwards under the effect of no external force, so that the diode material roll 18 is attached to the bottom of a channel in the detection box 21, meanwhile, the interior of the detection box 21 can be sealed when the detection device is stopped, foreign matters are prevented from entering the interior of the detection box 21, one end of the extrusion spring 23 is fixedly connected with the extrusion roller wheel frames 22, one end of the extrusion spring 23, far away from the extrusion roller wheel frames 22, is fixedly connected with the top of the detection box, the distance between the shielding plates 24 is 3mm, the arrangement of the shielding plates 24 can prevent light emitted by the light-emitting diode assemblies 26 in a non-detection area from influencing the detection accuracy of the photosensitive sensor 25, the gap between the shielding plates 24 is 3mm, so that the condition that no non-detection light-emitting diode assembly 26 enters the area in the area is ensured, and therefore the detection effect is ensured, the photosensitive sensor 25 is fixedly arranged at the top of the detection box 21 between the shielding plates 24, the light-emitting condition of each light-emitting diode assembly 26 is detected by the working of the photosensitive sensor 25, when the non-light-emitting diode assembly 26 is detected, a signal is transmitted to the PLC, and the PLC controls the alarm 17 to work so as to prompt a worker to cut off the part of the non-working diode material roll 18 in time;
the diode material roll 18 passes through the matching roller 19 and the detection mechanism 20 and then is wound on the winding roller 3, the diode material roll 18 comprises light emitting diode components 26 and a plastic material roll 27, the light emitting diode components 26 are uniformly embedded in the plastic material roll 27 and are connected through electric wires, the light emitting diode components 26 in the embodiment are connected in parallel in the plastic material roll 27, and the light emitting of other light emitting diode components 26 cannot be influenced when one light emitting diode component 26 stops working;
Preferably, a matching compression roller frame 7 is fixedly installed on the base 1, a pair of through holes are formed in the matching compression roller frame 7, a telescopic connecting rod 8 is movably installed in each through hole, the telescopic connecting rod 8 can extend and contract in each through hole, one end, far away from the matching compression roller frame 7, of the telescopic connecting rod 8 is fixedly connected with the compression roller frame 9, a matching compression roller 10 is movably installed in each compression roller frame 9, the compactness of rolling can be guaranteed through the arrangement of the matching compression roller 10, meanwhile, when the rolling roller 3 gradually thickens, a diode material roll on the rolling roller 3 presses the matching compression roller 10 to move, so that the winding thickness of the diode material roll on the rolling roller 3 can be monitored through the movement amount of the matching compression roller 10, a spring seat 11 is fixedly installed on each telescopic connecting rod 8, a second extrusion spring 12 is fixedly installed on each spring seat 11, and the second extrusion spring 12 is used for extruding the compression roller frame 9 towards, one end of a second extrusion spring 12, which is far away from a spring seat 11, is fixedly connected with a matched compression roller frame 7, one end of a telescopic connecting rod 8, which is far away from a compression roller frame 9, is fixedly provided with a limiting block 13, the limiting block 13 is used for preventing the telescopic connecting rod 8 from being separated from a through hole, the bottom limiting block 13 is fixedly provided with an alarm tact switch matching block 14, the alarm tact switch matching block 14 is matched and connected with an alarm tact switch 16 on a movable frame 15, when the alarm tact switch matching block 14 is contacted with the alarm tact switch 16 on the movable frame 15, the alarm tact switch 16 transmits an electric signal to a PLC controller, the PLC controller triggers an alarm 17 to work, and informs a worker to replace a new winding roller 3 through the alarm 17, so that a diode material roll 18 with proper thickness is wound on each winding roller 3, and the diode material roll 18 is prevented from being wound too, remove frame 15 movable mounting on base 1, remove frame 15 and can remove on base 1, through removing winding thickness when removing frame 15 and can adjusting the warning to control alarm 17's work rolling thickness, still fixed mounting has alarm 17 on the base 1, thereby alarm 17 is used for taking place the reputation and indicates the staff, alarm 17 and warning dabs switch 16 electric connection.
The working principle is as follows: when the LED material roll is used, the diode material roll 18 penetrates through the matching roller 19 and the detection mechanism 20 to be wound on the winding roller 3, one end of the diode material roll 18 wound on the winding roller 3 is electrified, whether the LED components 26 wound between the winding roller 3 and the matching roller 19 emit light normally is checked, the device switch is turned on after all the light is emitted is confirmed, the PLC controller controls the winding motor 6 to rotate so as to wind the diode material roll 18, in the winding process, the photosensitive sensor 25 works so as to detect the light emitting condition of the LED components 26, when the PLC controller detects that the light emitting interval is abnormal, the winding motor 6 is controlled to stop rotating and the alarm 17 is controlled to work so as to prompt a worker that the LED components 26 are damaged, the worker cuts off the part of the diode material roll 18 which does not work, and the cut-off diode material rolls 18 at two ends are connected and then, when the diode material roll 18 reaches the moving thickness, the alarm tact switch 16 transmits an electric signal to the PLC controller, the PLC controller triggers the alarm 17 to work, and the alarm 17 informs workers of replacing the new winding roller 3, so that the diode material roll 18 with proper thickness is wound on each winding roller 3, and the diode material roll 18 is prevented from being wound too much to damage the light-emitting diode component 26 in the diode material roll 18 on the inner side.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides a diode batch inspection rolling equipment, includes base (1), its characterized in that: the winding machine is characterized in that a winding roller frame (2) is fixedly installed on the base (1), a winding roller (3) is movably installed on the winding roller frame (2), a diode material coil (18) is wound on the winding roller (3), a driven synchronous pulley (4) is fixedly installed on a wheel shaft of the winding roller (3), the driven synchronous pulley (4) is connected with a driving synchronous pulley (5) through a synchronous belt, the driving synchronous pulley (5) is fixedly installed on a driving shaft of a winding motor (6), the winding motor (6) is fixedly installed on the base (1), a pair of matching rollers (19) is fixedly installed on the base (1), a detection mechanism (20) is fixedly installed between the matching rollers (19), and an alarm (17) is fixedly installed on the base (1);
the detection mechanism (20) comprises a detection box (21), extrusion roller frames (22) are movably mounted on two sides of the top of the detection box (21), an extrusion spring (23) is movably sleeved on a telescopic rod of each extrusion roller frame (22), one end of each extrusion spring (23) is fixedly connected with each extrusion roller frame (22), one end, far away from each extrusion roller frame (22), of each extrusion spring (23) is fixedly connected with the top of the detection box (21), a pair of shielding plates (24) are fixedly mounted in the detection box (21), the distance between the shielding plates (24) is 3mm, and a photosensitive sensor (25) is fixedly mounted at the top of the detection box (21) between the shielding plates (24);
the diode material roll (18) penetrates through the matching roller (19) and the detection mechanism (20) and then is wound on the winding roller (3), and the diode material roll (18) comprises a light-emitting diode component (26) and a plastic material roll (27);
alarm (17), rolling motor (6) and photosensitive sensor (25) and PLC controller electric connection.
2. The diode batch inspection rolling device of claim 1, wherein: fixed mounting has cooperation compression roller frame (7) on base (1), a pair of through-hole has been seted up on cooperation compression roller frame (7), movable mounting has telescopic connecting rod (8) in the through-hole, telescopic connecting rod (8) are kept away from cooperation compression roller frame (7) one end and compression roller frame (9) fixed connection, movable mounting has cooperation compression roller (10) in compression roller frame (9), fixed mounting has spring holder (11) on telescopic connecting rod (8), fixed mounting has second extrusion spring (12) on spring holder (11), spring holder (11) one end and cooperation compression roller frame (7) fixed connection are kept away from in second extrusion spring (12), telescopic connecting rod (8) are kept away from compression roller frame (9) one end fixed mounting and are had stopper (13), bottom stopper (13) on fixed mounting have warning dabbing switch cooperation piece (14), warning dabbing switch cooperation piece (14) and moving the warning on frame (15) dabbing switch (16) and joining in marriage and join in marriage Close the connection, remove frame (15) movable mounting on base (1), warning dabbing switch (16) and PLC controller electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920750737.3U CN210048213U (en) | 2019-05-23 | 2019-05-23 | Diode batch inspection rolling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920750737.3U CN210048213U (en) | 2019-05-23 | 2019-05-23 | Diode batch inspection rolling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210048213U true CN210048213U (en) | 2020-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920750737.3U Active CN210048213U (en) | 2019-05-23 | 2019-05-23 | Diode batch inspection rolling device |
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| Country | Link |
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| CN (1) | CN210048213U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111977432A (en) * | 2020-09-14 | 2020-11-24 | 广州神盾智能装备科技有限公司 | Waterproofing membrane system of processing |
| CN116812636A (en) * | 2023-08-31 | 2023-09-29 | 广东斗原精密技术有限公司 | Steel belt winding equipment and application method thereof |
-
2019
- 2019-05-23 CN CN201920750737.3U patent/CN210048213U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111977432A (en) * | 2020-09-14 | 2020-11-24 | 广州神盾智能装备科技有限公司 | Waterproofing membrane system of processing |
| CN116812636A (en) * | 2023-08-31 | 2023-09-29 | 广东斗原精密技术有限公司 | Steel belt winding equipment and application method thereof |
| CN116812636B (en) * | 2023-08-31 | 2024-02-20 | 广东斗原精密技术有限公司 | Steel belt winding equipment and application method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220801 Address after: 233000 Huangshan Avenue, Longzihu District, Bengbu City, Anhui Province Patentee after: Anhui Jilun Electronics Co.,Ltd. Address before: 233700 north of Liyuan Avenue, Tongling modern industrial park, Bengbu, Guzhen County, Bengbu City, Anhui Province Patentee before: ANHUI WOTEBANG ELECTRONIC TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |