CN209935337U

CN209935337U - Cleaning machine with monitoring and early warning device

Info

Publication number: CN209935337U
Application number: CN201920347109.0U
Authority: CN
Inventors: 张太友
Original assignee: Sonic Technology (wuxi) Co Ltd
Current assignee: Sonic Technology (wuxi) Co Ltd
Priority date: 2019-03-19
Filing date: 2019-03-19
Publication date: 2020-01-14
Anticipated expiration: 2029-03-19

Abstract

The utility model discloses a cleaning machine with control early warning device, including lead screw, scavenge pipe, clean bench, baffle, travelling wheel, part, first cleaning roller, cleaning motor and first drive wheel, the lead screw passes through the bearing and installs the inside upside at the organism, and the lead screw passes movable block and organism and passes through shaft coupling and servo motor's rotor fixed mutually, and servo motor passes through the motor cabinet to be fixed in the motor incasement simultaneously, the movable block passes through the bolt and fixes mutually with the base of waterproof cylinder, and the telescopic link of waterproof cylinder passes through the bolt and fixes mutually with the installation box, the scavenge pipe passes through the support welding on the lateral wall of organism, and the scavenge pipe sets up to two sets of, and the nozzle spiro union is on the scavenge pipe simultaneously. This cleaning machine with control early warning device, the action wheel passes through the belt and drives first cleaning roller and second cleaning roller and rotate, and the brush hair on first cleaning roller and second cleaning roller surface washs the spot on the surface of part.

Description

Cleaning machine with monitoring and early warning device

Technical Field

The utility model relates to a part cleaning equipment science and technology technical field specifically is a cleaning machine with control early warning device.

Background

The parts which are machined are cleaned according to the process requirements to remove residual machining cutting or oil stains, and the traditional manual cleaning method adopted in the large-scale industrial production is time-consuming and labor-consuming, low in manual cleaning efficiency and poor in cleaning effect.

In order to overcome the disadvantages of the existing market, there is a need for an improved cleaning device.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem lie in overcoming prior art's mass industrial production and adopt traditional artificial cleaning's method to waste time and energy, and artificial cleaning efficiency is low, cleaning performance defect such as not good, provide a cleaning machine with control early warning device. Temperature sensor, PLC controller, second cleaning roller and first cleaning roller have simple structure, are convenient for realize, and the cleaning efficiency is high, and the cleaning performance is good, has realized characteristics such as the purpose to the detection of organism inside temperature and early warning.

In order to achieve the above object, the utility model provides a following technical scheme: a cleaning machine with a monitoring and early warning device comprises a lead screw, a cleaning pipe, a cleaning table, a baffle, traveling wheels, parts, a first cleaning roller, a cleaning motor and a first driving wheel, wherein the lead screw is installed on the upper side in the machine body through a bearing, the lead screw penetrates through a moving block and the machine body and is fixed with a rotor of a servo motor through a coupler, the servo motor is fixed in a motor box through a motor base, the moving block is fixed with a base of a waterproof cylinder through a bolt, a telescopic rod of the waterproof cylinder is fixed with an installation box through a bolt, the cleaning pipe is welded on the side wall of the machine body through a support, the cleaning pipe is divided into two groups, and a nozzle is screwed on the cleaning pipe; a sliding block is welded on the lower side of the cleaning table, the sliding block is matched with the sliding chute in size, and the sliding chute is welded on the fixed frame; the baffle is welded inside the machine body, the baffle and the filter plate are integrally formed, meanwhile, an inlet of the collecting tank is connected with the filter plate, a heater is installed inside the collecting tank, the temperature sensor is installed on the side wall of the collecting tank through a bolt, and meanwhile, the booster pump is communicated with the collecting tank through a pipeline; the travelling wheel is installed at the bottom of the machine body through a bolt, the operating box is installed on a base of the machine body through a bolt, the PLC is installed inside the operating box, the PLC is electrically connected with the storage battery, the alarm is installed inside the operating box through a bolt, the display screen is installed inside the operating box through a bolt, and the part is installed on the cleaning table through a clamp; the first cleaning roller is arranged on the lower side of the mounting box through a bearing, the second cleaning roller is arranged on the lower side of the mounting box through a bearing, and meanwhile, the second driving wheel is welded on a shaft lever of the second cleaning roller; the first driving wheel is welded on the shaft rod of the first cleaning roller, the first driving wheel is sleeved with a belt, the cleaning motor is fixed inside the installation box through a motor base, and a rotor of the cleaning motor is fixed with the driving wheel through a coupler.

Preferably, a threaded hole matched with the lead screw is formed in the moving block, the lead screw is screwed with the threaded hole, two limiting rods are fixed on the lower side of the lead screw and form a triangle with the lead screw, the rotor of the servo motor rotates to drive the lead screw to rotate, and the lead screw rotates to drive the moving block to move transversely.

Preferably, the servo motor is electrically connected with the PLC, the type of the servo motor is 90ST-M02430, the type of the PLC is S7-200, the number of the waterproof cylinders is two, the type of the waterproof cylinders is TN, telescopic rods of the waterproof cylinders move downwards, the first driving wheel and the second driving wheel are moved to the surface of a part, a rotor of the cleaning motor rotates to drive the driving wheel to rotate, the driving wheel drives the first cleaning roller and the second cleaning roller to rotate through a belt, and bristles on the surfaces of the first cleaning roller and the second cleaning roller clean stains on the surfaces of the part.

Preferably, the nozzle is the slope setting, and the purge tube is linked together through pipeline and booster pump, can be better wash the work to the part on the purge table.

Preferably, the booster pump is electrically connected with the PLC, the model of the booster pump is IRG25-160, and the model of the cleaning motor is 42HSG 48.

Preferably, heater and PLC controller electric connection, and temperature sensor and PLC controller electric connection, the model of heater is 216NB simultaneously, temperature sensor's model is QHT100, the model of alarm is MS-390, the PLC controller is opened the alarm, the alarm makes a sound, the inside temperature of suggestion organism has reached required optimum temperature, remind the staff to close the heating switch of heater, avoided the inside high temperature of organism, the condition that influences the inside component normal operating of organism takes place.

Preferably, two groups of belt grooves are formed in the driving wheel, the driving wheel is connected with the second driving wheel through a belt, the driving wheel is connected with the first driving wheel through the belt, and the driving wheel, the second driving wheel and the first driving wheel form a triangle.

Compared with the prior art, the beneficial effects of the utility model are that: this cleaning machine with control early warning device, the telescopic link of the waterproof cylinder of movable block downside removes downwards, remove the surface of part with first drive wheel and second drive wheel, the rotor of cleaning motor rotates, it rotates to drive the action wheel, the action wheel drives first cleaning roller and second cleaning roller through the belt and rotates, the brush hair on first cleaning roller and second cleaning roller surface washs the spot on the surface of part, moreover, the steam generator is simple in structure, and is convenient for realize, the cleaning efficiency is high, and the cleaning performance is good.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a schematic view of the first driving wheel and the second driving wheel of the present invention;

FIG. 3 is a schematic view of the driving wheel, the first driving wheel and the second driving wheel of the present invention;

fig. 4 is a schematic view of the structure and appearance of the present invention.

Reference numbers in the figures: 1. the automatic cleaning device comprises a screw rod, 2, a moving block, 3, a machine body, 4, a servo motor, 5, a waterproof cylinder 6, a cleaning pipe, 7, a nozzle, 8, a cleaning table, 9, a sliding groove, 10, a baffle, 11, a filter plate, 12, a booster pump, 13, a collecting tank, 14, a heater, 15, a temperature sensor, 16, a travelling wheel, 17, an operation box, 18, a PLC (programmable logic controller), 19, a storage battery, 20, an alarm, 21, a display screen, 22, a part, 23, a first cleaning roller, 24, an installation box, 25, a driving wheel, 26, a cleaning motor, 27, a belt, 28, a first driving wheel, 29, a second driving wheel, 30 and a second cleaning roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a cleaning machine with a monitoring and early warning device comprises a screw rod 1, a cleaning pipe 6, a cleaning table 8, a baffle plate 10, a travelling wheel 16, a part 22, a first cleaning roller 23, a cleaning motor 26 and a first driving wheel 28, wherein the screw rod 1 is arranged on the upper side in a machine body 3 through a bearing, the screw rod 1 penetrates through a movable block 2 and the machine body 3 and is fixed with a rotor of a servo motor 4 through a coupler, the servo motor 4 is fixed in a motor box through a motor base, the servo motor 4 is electrically connected with a PLC (programmable logic controller) 18, the model of the servo motor 4 is 90ST-M02430, the model of the PLC 18 is S7-200, two groups of waterproof cylinders 5 are arranged, the model of the waterproof cylinder 5 is TN, a threaded hole matched with the screw rod 1 is formed in the movable block 2, the screw rod 1 is screwed with the threaded hole, two limit rods are fixed on the lower side of the screw rod, the two limiting rods and the lead screw 1 form a triangle, the moving block 2 is fixed with the base of the waterproof cylinder 5 through bolts, the telescopic rods of the waterproof cylinder 5 are fixed with the mounting box 24 through bolts, the cleaning pipes 6 are welded on the side wall of the machine body 3 through supports, the cleaning pipes 6 are arranged in two groups, and the nozzles 7 are screwed on the cleaning pipes 6; the nozzle 7 is obliquely arranged, the cleaning pipe 6 is communicated with the booster pump 12 through a pipeline, the booster pump 12 is electrically connected with the PLC 18, the model of the booster pump 12 is IRG25-160, the model of the cleaning motor 26 is 42HSG48, a sliding block is welded on the lower side of the cleaning table 8, the sliding block is matched with the sliding chute 9 in size, and the sliding chute 9 is welded on the fixed frame; the baffle 10 is welded inside the machine body 3, the baffle 10 and the filter plate 11 are integrally formed, meanwhile, an inlet of the collecting tank 13 is connected with the filter plate 11, the heater 14 is installed inside the collecting tank 13, the temperature sensor 15 is installed on the side wall of the collecting tank 13 through a bolt, and meanwhile, the booster pump 12 is communicated with the collecting tank 13 through a pipeline; the heater 14 is electrically connected with the PLC 18, the temperature sensor 15 is electrically connected with the PLC 18, meanwhile, the type of the heater 14 is 216NB, the type of the temperature sensor 15 is QHT100, the type of the alarm 20 is MS-390, the travelling wheel 16 is installed at the bottom of the machine body 3 through a bolt, the operation box 17 is installed on a base of the machine body 3 through a bolt, meanwhile, the PLC 18 is installed inside the operation box 17, the PLC 18 is electrically connected with the storage battery 19, the alarm 20 is installed inside the operation box 17 through a bolt, meanwhile, the display screen 21 is installed inside the operation box 17 through a bolt, and the part 22 is installed on the cleaning table 8 through a clamp; the first cleaning roller 23 is arranged on the lower side of the mounting box 24 through a bearing, the second cleaning roller 30 is arranged on the lower side of the mounting box 24 through a bearing, and the second driving wheel 29 is welded on a shaft rod of the second cleaning roller 30; the first driving wheel 28 is welded on a shaft rod of the first cleaning roller 23, a belt 27 is sleeved on the first driving wheel 28, the cleaning motor 26 is fixed inside the mounting box 24 through a motor base, a rotor of the cleaning motor 26 is fixed with the driving wheel 25 through a coupler, two groups of belt grooves are formed in the driving wheel 25, the driving wheel 25 is connected with the second driving wheel 29 through the belt 27, meanwhile, the driving wheel 25 is connected with the first driving wheel 28 through the belt 27, and the driving wheel 25, the second driving wheel 29 and the first driving wheel 28 form a triangle;

as shown in fig. 1-3: the temperature sensor 15 monitors the heating temperature of the heater 14, the situation that the heating of the heater 14 is excessive, the temperature inside the machine body 3 is overhigh and affects the service life of the machine body 3 is avoided, a worker sets the optimal temperature of washing water needed for cleaning a part 22 in the PLC 18 in advance, the heater 14 heats the washing water inside the collecting tank 13, the temperature sensor 15 monitors the temperature, the temperature sensor 15 transmits the detected temperature to the PLC 18 in an electric signal mode, the PLC 18 compares the temperature signal sent by the temperature sensor 15 with the temperature signal sent by the PLC 18, when the temperature signal is greater than the temperature signal preset by the PLC 18, the PLC 18 turns on the alarm 20, the alarm 20 makes a sound to prompt that the temperature inside the machine body 3 reaches the optimal temperature needed, and prompts the worker to turn off the heating switch of the heater 14, the situation that the normal operation of elements in the machine body 3 is influenced due to overhigh temperature in the machine body 3 is avoided, and the purposes of detecting and early warning the temperature in the machine body 3 are achieved;

as shown in fig. 1-4: the telescopic link of the waterproof cylinder 5 of movable block 2 downside moves down, move first drive wheel 28 and second drive wheel 29 to the surface of part 22, the rotor of cleaning motor 26 rotates, drive action wheel 25 rotates, action wheel 25 drives first cleaning roller 23 and second cleaning roller 30 through belt 27 and rotates, the brush hair on first cleaning roller 23 and second cleaning roller 30 surface washs the spot on the surface of part 22, moreover, the steam generator is simple in structure, and is convenient to realize, the cleaning efficiency is high, and the cleaning effect is good.

The working principle is as follows: when the cleaning machine with the monitoring and early warning device is used, a part 22 is fixed on a cleaning platform 8 through a clamp, then a booster pump 12 is opened, the booster pump 12 pumps washing water in a collecting tank 13 into a cleaning pipe 6 and sprays the washing water out of a nozzle 7, the nozzle 7 is arranged obliquely downwards, the part 22 on the cleaning platform 8 can be better washed, meanwhile, a rotor of a servo motor 4 rotates to drive a screw rod 1 to rotate, the screw rod 1 rotates to drive a moving block 2 to move transversely, a telescopic rod of a waterproof cylinder 5 on the lower side of the moving block 2 moves downwards to move a first driving wheel 28 and a second driving wheel 29 to the surface of the part 22, a rotor of a cleaning motor 26 rotates to drive a driving wheel 25 to rotate, the driving wheel 25 drives the first cleaning roller 23 and a second cleaning roller 30 to rotate through a belt 27, and bristles on the surfaces of the first cleaning roller 23 and the second cleaning roller 30 clean stains on the surface of the part 22, simultaneously under the washing of washing water, baffle 10 flows through, under the filtering action of filter 11, retrieve and collect the inside recycling that recycles of groove 13, realize the purpose of water economy resource, can observe the washing condition of part 22 on the clean bench 8 through the observation window on the door body, when part 22 washs and finishes, open the door body, the handle on the pull clean bench 8, the slider of clean bench 8 bottom is under the effect of spout 9, outwards remove, the staff of being convenient for takes out part 22 on the clean bench 8, this is exactly this whole process of the cleaning machine work that has the monitoring early warning device. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a cleaning machine with control early warning device, includes lead screw (1), scavenge pipe (6), clean bench (8), baffle (10), travelling wheel (16), part (22), first cleaning roller (23), cleaning motor (26) and first drive wheel (28), its characterized in that: the lead screw (1) is installed on the upper side inside the machine body (3) through a bearing, the lead screw (1) penetrates through a moving block (2) and the machine body (3) and is fixed with a rotor of a servo motor (4) through a coupler, the servo motor (4) is fixed in a motor box through a motor base, the moving block (2) is fixed with a base of a waterproof cylinder (5) through a bolt, a telescopic rod of the waterproof cylinder (5) is fixed with an installation box (24) through a bolt, cleaning pipes (6) are welded on the side wall of the machine body (3) through a support, the cleaning pipes (6) are arranged in two groups, and meanwhile, nozzles (7) are screwed on the cleaning pipes (6); a sliding block is welded on the lower side of the cleaning table (8), the sliding block is matched with the sliding groove (9) in size, and the sliding groove (9) is welded on the fixed frame; the baffle (10) is welded inside the machine body (3), the baffle (10) and the filter plate (11) are integrally formed, meanwhile, an inlet of the collecting tank (13) is connected with the filter plate (11), a heater (14) is installed inside the collecting tank (13), the temperature sensor (15) is installed on the side wall of the collecting tank (13) through bolts, and meanwhile, the booster pump (12) is communicated with the collecting tank (13) through a pipeline; the travelling wheel (16) is installed at the bottom of the machine body (3) through a bolt, the operation box (17) is installed on a base of the machine body (3) through a bolt, meanwhile, the PLC (18) is installed inside the operation box (17), the PLC (18) is electrically connected with the storage battery (19), the alarm (20) is installed inside the operation box (17) through a bolt, meanwhile, the display screen (21) is installed inside the operation box (17) through a bolt, and the part (22) is installed on the cleaning table (8) through a clamp; the first cleaning roller (23) is installed on the lower side of the installation box (24) through a bearing, the second cleaning roller (30) is installed on the lower side of the installation box (24) through a bearing, and meanwhile, the second driving wheel (29) is welded on a shaft rod of the second cleaning roller (30); first drive wheel (28) welding is on the axostylus axostyle of first cleaning roller (23), and has cup jointed belt (27) on first drive wheel (28), cleaning motor (26) are fixed in the inside of install bin (24) through the motor cabinet, and cleaning motor's (26) rotor passes through the shaft coupling and fixes mutually with action wheel (25).

2. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: the movable block (2) is internally provided with a threaded hole matched with the screw rod (1), the screw rod (1) is screwed with the threaded hole, two limiting rods are fixed on the lower side of the screw rod (1), and the two limiting rods and the screw rod (1) form a triangle.

3. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: the servo motor (4) is electrically connected with the PLC (18), the type of the servo motor (4) is 90ST-M02430, the type of the PLC (18) is S7-200, the number of the waterproof cylinders (5) is two, and the type of the waterproof cylinders (5) is TN.

4. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: the nozzle (7) is obliquely arranged, and the cleaning pipe (6) is communicated with the booster pump (12) through a pipeline.

5. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: the booster pump (12) is electrically connected with the PLC (18), the model of the booster pump (12) is IRG25-160, and the model of the cleaning motor (26) is 42HSG 48.

6. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: the heater (14) is electrically connected with the PLC (18), the temperature sensor (15) is electrically connected with the PLC (18), meanwhile, the type of the heater (14) is 216NB, the type of the temperature sensor (15) is QHT100, and the type of the alarm (20) is MS-390.

7. The cleaning machine with the monitoring and early warning device as claimed in claim 1, wherein: two groups of belt grooves are formed in the driving wheel (25), the driving wheel (25) is connected with the second driving wheel (29) through a belt (27), meanwhile, the driving wheel (25) is connected with the first driving wheel (28) through the belt (27), and the driving wheel (25), the second driving wheel (29) and the first driving wheel (28) form a triangle.