CN209094018U - Industrial saturated vapor hydralic hose cleaning machine - Google Patents

Industrial saturated vapor hydralic hose cleaning machine Download PDF

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Publication number
CN209094018U
CN209094018U CN201821804494.9U CN201821804494U CN209094018U CN 209094018 U CN209094018 U CN 209094018U CN 201821804494 U CN201821804494 U CN 201821804494U CN 209094018 U CN209094018 U CN 209094018U
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cleaning
clamping
saturated vapor
pipeline
spray
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CN201821804494.9U
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曹清
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Hunan Avic Seiko Co Ltd
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Hunan Avic Seiko Co Ltd
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Abstract

The utility model provides a kind of industrial saturated vapor hydralic hose cleaning machine, including rack and the cleaning warehouse being fixed on the rack, saturated vapor generating mechanism, spray and filter mechanism, clamping and wiper mechanism, PLC control cabinet;Wherein saturated vapor generating mechanism, spray and filter mechanism pass through respective pipeline respectively and connect with clamping and wiper mechanism, it is one to multiple right that clamping and wiper mechanism are designed to, two clampings and wiper mechanism in each pair of clamping and wiper mechanism are located at the indoor both ends of cleaning storehouse and for clamping and cleanings;Negative pressure recovering mechanism is connect by pipeline with cleaning warehouse.The utility model is mainly used for different-diameter, the cleaning of the hydralic hose inner wall of different length, drying operation;And can make to reach ultra-clean state inside sebific duct and connector, meet requirement.

Description

Industrial saturated vapor hydralic hose cleaning machine
Technical field
The utility model relates to a kind of industrial saturated vapor hydralic hose cleaning machines, belong to cleaning technique field.
Background technique
In machine industry, such as hydraulic glue is very high to cleannes requirement, and caliber is small, if using traditional hot and cold water The techniques such as high-pressure wash or ultrasonic cleaning, be extremely difficult to cleannes level, and if clean it is not up to standard this will be to product Quality leaves hidden danger.
Saturated vapor refers to the steam under saturation state, is as caused by the warm-up movement phenomenon between gas molecule.Saturation Steam clean is the saturated vapor under being acted on using high temperature and pressure, is dissolved to the grease stain dirt particles of clean the surface, and By its vaporization, the surface for allowing saturated vapor to clean reaches ultra-clean state, meanwhile, saturated vapor can be efficiently entering any thin Small hole and crack is removed and removes spot therein and residue.
Not yet occurs the automation equipment cleaned using saturated vapor to hydralic hose on the market at present.
Utility model content
In view of the deficiency of the prior art, the purpose of the utility model is to provide a kind of reasonable in design and works Make high-efficient industrial saturated vapor hydralic hose cleaning machine.
In order to achieve the above purposes, the technical solution adopted by the utility model is: industrial saturated vapor hydralic hose cleaning machine, It is characterised in that it includes rack and the cleaning warehouse being fixed on the rack, saturated vapor generating mechanism, spray and filter Structure, clamping and wiper mechanism, PLC control cabinet;Wherein saturated vapor generating mechanism, spray and filter mechanism pass through respective respectively Pipeline is connect with clamping and wiper mechanism, and it is one to multiple right that clamping and wiper mechanism are designed to, in each pair of clamping and wiper mechanism Two clampings and wiper mechanism are located at the indoor both ends of cleaning storehouse and for clamping and cleanings;Negative pressure recovering mechanism passes through pipe Road is connect with cleaning warehouse.
Further, one or more clamping and wiper mechanism positioned at the indoor the same end of cleaning storehouse are assemblied in the same guide rail Upper and clamping and wiper mechanism are slidably matched with corresponding guide rail, and guide rail is fixed on the indoor workbench of cleaning storehouse.
Further, the industrial saturated vapor hydralic hose cleaning machine of the utility model further includes negative pressure recovering mechanism, negative pressure Recovering mechanism is connected to bottom in cleaning storehouse room, is connected at negative pressure recovering mechanism and the water inlet of spray and filter mechanism.
Further, bottom and the position of close one of guide rail are provided with recovery bin, recycling silo roof in cleaning storehouse room There is Hatch Board with matching in portion, and recovery bin connects negative pressure recovering mechanism by pipeline and the two is connected.
Further, saturated vapor generating mechanism is steam generator, and steam generator includes main frame and is fixed on Water supply tank, electrically heated boiler, booster pump, safety valve in main frame, wherein water supply tank passes through booster pump, pipeline and electric heating The water inlet of boiler is connected, and safety valve is fixed on electrically heated boiler.
Further, above-mentioned spray and filter mechanism include spray water tank, water pump, filter, temperature sensor, electric heating Stick, is wherein fixed with low water alarm at the top of spray water tank case lid, spray water tank is fixed with sewage door, draining at bottom Pipe and drain valve are fixed with temperature sensor, electrically heated rod in spray water tank, belt type oil removing machine are fixed in spray water tank, Spray water tank is wrapped with heat-preservation cotton;The top of spray water tank is connected with water pump by a pipeline, and the water outlet of water pump passes through pipe Road is connected with filter, and negative pressure recovering mechanism is connected by pipeline with spray water tank.The bottom discharge pipe and negative pressure of recovery bin Recovering mechanism is connected, and recycles into recycling can, and the water pump at recovered end is evacuated to spray water tank, after belt type oil removing machine oil removing, leads to It is reused after crossing spray water tank circulation, filtering.
Further, clamping and wiper mechanism include cylinder, cleaning head;Wherein the telescopic rod of cylinder is fixedly connected with cleaning head, Cleaning head is connected by the steam (vapor) outlet of steam pipe and the electrically heated boiler of steam generator, and cleaning head also passes through spray tube, electricity Magnet valve is connected with the outlet pipe of the filter in spray water tank, and cleaning head also passes through air hose, solenoid valve and compressed air source It is connected.
Further, clamping and wiper mechanism further include cleaning head fixing seat, handwheel, rotary shaft, index pin, pedestal, wherein Cleaning head is supported in cleaning head fixing seat, and cleaning head fixing seat is mounted on the base, and handwheel is connect by rotation axis with pedestal, Cylinder is fixed on the base, and drives cylinder fore-aft motion by pedestal, in cleaning head fixing seat and is located at cleaning head ejection side Chuck is fixed with by index pin to the position of face, rotary shaft is fixed on base rail by bearing, rotating seat.Pass through Index pin adjusts the detent on different chucks, cleans the hydralic hose of different size, can be realized by rotary shaft and its attachment Cleaning head and its attachment rotation, facilitate the docking of different sebific ducts.
Further, the locating groove of multiple different-diameters for being used to block sebific duct one end to be washed is radially opened up on chuck, The injection center of cleaning head and locating groove central coaxial.
Further, negative pressure recovering mechanism further includes Steam Recovery tank, medical fluid recycling can, exhaust fan, fan filter, water Pump, sewage pipe, wherein recovery bin connects Steam Recovery tank, medical fluid recycling can by respective bottom pipe, in medical fluid recycling can Bottom is also connected on a drain pipe and the drain pipe and is connected with water pump, and the outlet of water pump is connected with spray water tank, in drain Valve is also connected between pipe and water pump;A pipeline is connected in the bottom of Steam Recovery tank and the pipeline is connected with a blowdown Pipe, the drain pipe of medical fluid recycling can also pass through threeway and connect sewage pipe;Steam Recovery tank, medical fluid recycling can also pass through respective pipe Road is connected on exhaust fan and corresponding pipeline and is also connected with valve.
Compared with the prior art, the advantages of the utility model are:
1, the utility model is mainly used for different-diameter, the cleaning of the hydralic hose inner wall of different length, drying operation; And equipment uses oil removing, antirust energy of the advanced saturated vapor as main wash medium, in conjunction with environment-friendly type Cleaning and Passivation liquid Power meets requirement to make to reach ultra-clean state inside sebific duct and connector.
2, the utility model can realize double-station, even multistation washing and cleaning operation, efficiently, fast.
3, for the hydralic hose of different specifications, model, different clamping and cleaning are realized, it is widely applicable;
4, the utility model is designed reasonably, performance stabilization, long service life, cleaning effect are good, high production efficiency, are easy to tie up The features such as shield maintenance.
Detailed description of the invention
Fig. 1 is the utility model overall structure side view
Fig. 2 is the utility model overall structure top view
Fig. 3 is the structure top view of saturated vapor generating mechanism described in the utility model
Fig. 4 is the structural side view of spray and filter mechanism described in the utility model
Fig. 5 is the structural side view of spray and filter mechanism described in the utility model
Fig. 6 is the structural schematic diagram of clamping described in the utility model and wiper mechanism
Fig. 7 is the structure sectional view of clamping described in the utility model and wiper mechanism
Fig. 8 is the structural schematic diagram of negative pressure recovering mechanism described in the utility model.
Specific embodiment
Presently in connection with specific attached drawing, to be further elaborated to the utility model.
Embodiment one
The industrial saturated vapor hydralic hose cleaning machine of the present embodiment, including rack 1 and the cleaning being fixed in rack 1 Warehouse 2, saturated vapor generating mechanism 3, spray and filter mechanism 4, clamping and wiper mechanism 5, negative pressure recovering mechanism 6, PLC control Cabinet 7.Wherein saturated vapor generating mechanism 3, spray and filter mechanism 4, negative pressure recovering mechanism 6, PLC control cabinet 7 are located at cleaning storehouse Outside room 2, and clamping and wiper mechanism 5 are located in cleaning warehouse 2.
Saturated vapor generating mechanism 3 is steam generator, and steam generator includes main frame 31 and consolidated by bolt Be scheduled on water supply tank 32 in main frame 31, multiple electrically heated boilers 33, booster pump 34, safety valve 35, pressure control mechanism 36, Pressure release shut-off valve 37, wherein water supply tank 32 is connected by booster pump 34, pipeline with the water inlet of all electrically heated boilers 33, is mended Between water tank and pipeline, electrically heated boiler be threadedly coupled with being all made of between pipeline, pipeline and pipeline, and booster pump and pipeline it Between using flange, ring flange connect;And check valve is carried on booster pump 34, pass through flange, flange on each electrically heated boiler 33 Disk is fixed with safety valve 35;More electric heating tubes in electrically heated boiler 33 are that the mode being bolted is arranged vertically on electricity On heating boiler inner sidewall, this design can make the scale being attached on electric heating tube outer wall under the action of expanding with heat and contract with cold, It removes, fall off.Pressure control mechanism 36 is fixed in main frame 31, pressure control mechanism includes pressure gauge and pressure switch, The mode that wherein pressure switch is connected through a screw thread is fixed on the pipeline for connecting all electrically heated boiler steam (vapor) outlets and at this Pressure gauge is fixed with flange, ring flange on pipeline;The pipeline for connecting all 33 lower part outlets of electrically heated boiler stretches out host machine Frame 1 is outer and is fixed with pressure release shut-off valve 37 by flange, ring flange on the pipeline.It, can be by pressure release shut-off valve after each use 37 drain the residual steam in electrically heated boiler 33, liquid.
Spray and filter mechanism 4 include spray water tank 41, water pump 42, filter 43, temperature sensor 44, electrically heated rod 45, spray water tank 41 has been bolted sewage door, drainpipe at bottom, passes through flange, ring flange on drainpipe Drain valve is fixed, has been bolted temperature sensor 44 in spray water tank 41, the probe of temperature sensor protrudes into shower water In case 41, electrically heated rod 45 is fixed in spray water tank 41, the both ends of electrically heated rod are bolted on spray water tank inner wall On, belt type oil removing machine 46 is bolted in spray water tank 41, the oil removing band of belt type oil removing machine 46 protrudes into spray water tank (1-3cm below liquid level) spray water tank 41 is wrapped with heat-preservation cotton in 41;Spray water tank 41 is connected with water pump 42 by a pipeline, In the rack for 41 side of spray water tank that water pump 42 is bolted on, the water outlet of water pump 42 is connected with filtering by pipeline Device 43 is all made of flange between pipeline and water pump, pipe-and-filter, pipeline and spray water tank, ring flange is fixedly connected.Spray Medical fluid filtered via filter after to wiper mechanism, realize medical fluid spray.
Clamping and wiper mechanism 5 include cylinder 51, cleaning head fixing seat 52, cleaning head 53, chuck 54, handwheel 55, rotation Shaft 56, index pin 57, tightening handle 58, pedestal 59, wherein the telescopic rod of cylinder 51 is in a welding manner or key is fixed Mode is fixedly connected with cleaning head 53, and cleaning head 53 passes through 33 steam of electrically heated boiler of steam pipe, solenoid valve and steam generator 3 Outlet connection, cleaning head 53 are also connected by spray tube, solenoid valve with the outlet pipe of the filter 43 in spray water tank 41, clearly Hair washing 53 is also connected by air hose, solenoid valve with compressed air source, aforementioned tubular duct (such as steam pipe, spray tube) and cleaning head, Pipeline (such as steam pipe, spray tube) and solenoid valve, pipeline (such as steam pipe, spray tube) and electrically heated boiler/filter, compression sky Gas source is all made of threaded connection or flange, ring flange are fixedly connected;Cleaning head 53 is supported in cleaning head fixing seat 52, cleaning Head fixing seat 52 is mounted on pedestal 59 by bolt, and handwheel 55 is fixedly connected with pedestal 59 by key by rotation axis, cylinder 51 are bolted on pedestal 59, drive cylinder fore-aft motion by pedestal, pedestal is slidably fitted on bottom plate, in bottom plate Position that is upper and being located at 53 emission direction face of cleaning head is fixed with chuck 54 by index pin 57, after index pin passes through bottom plate Fixed chuck, index pin is locked on bottom plate and the rotatable engagement between bottom plate, and bottom base plate is fixed with rotation by screw Axis 56, rotary shaft 56 are fixed on base rail 8 by bearing, rotating seat, and base rail 8 is bolted on cleaning warehouse 2 interior bottom.The detent on different chucks 54 is adjusted by index pin 57, cleans the hydraulic glue of different size (diameter) Pipe, can dismount cleaning head 53 by tightening handle 58, can realize cleaning head 53 and its attachment by rotary shaft 56 and its attachment Rotation, facilitates the docking of different sebific ducts.It is radially opened up on chuck 54 multiple for blocking the different-diameter of sebific duct one end to be washed Locating groove, the injection center of cleaning head 53 and locating groove central coaxial.
The clamping and wiper mechanism 5 of the present embodiment are designed to two pairs, two clampings in each pair of clamping and wiper mechanism 5 and Wiper mechanism 5 is located at the both ends cleaned in warehouse 2 and is used for clamping and cleaning a wherein sebific duct to be cleaned, each pair of dress Two 53 spouts of cleaning head in folder and wiper mechanism 5 are opposite;Two clampings of the same end in cleaning warehouse 2 and cleaning Mechanism 5 is assemblied on the same base rail 8 and clamping and wiper mechanism 5 are slidably matched with corresponding base rail 8, realizes position The adjustment of spacing, base rail 8 are solid by bolt between two clampings and wiper mechanism 5 of the same end in cleaning warehouse 2 It is scheduled in cleaning warehouse 2.
It is cleaning the position opening of bottom and close one of base rail 8 in warehouse 2 and is passing through bolt in opening Fixed mode is provided with recovery bin 9, there is matched Hatch Board at the top of recovery bin 9, and 9 bottom of recovery bin passes through valve, pipeline It is connected with negative pressure recovering mechanism 6,9 bottom of recovery bin is also connected with the pipeline directly drained threadably.
Negative pressure recovering mechanism 6 further includes Steam Recovery tank 62, medical fluid recycling can 61, exhaust fan 63, fan filter 66, water 64, pneumatic cassette ball valve 65, Pneumatic butterfly valve 67, sewage pipe 68 are pumped, wherein recovery bin 9 connects steam by respective bottom pipe Recycling can 62, medical fluid recycling can 61 are also connected on a drain pipe and the drain pipe in 62 bottom of medical fluid recycling can and are connected with water Pump 64, the outlet of water pump 64 is connected with spray water tank 41, and pneumatic cassette ball valve is also connected between drain pipe and water pump 64 65;A pipeline is connected in the bottom of Steam Recovery tank 61 and the pipeline is connected with a sewage pipe 68, the row of medical fluid recycling can 61 Liquid pipe also passes through threeway and connects sewage pipe;Steam Recovery tank 62, medical fluid recycling can 61 are also connected with by respective pipeline same Pneumatic butterfly valve 67 is connected on a exhaust fan 63 and corresponding pipeline.By blower 63, pipeline and valve control steam and medical fluid Recycling, steam will be received into medical fluid recycling can 61 by water pump 64 and pneumatic cassette ball valve 65 respectively into Steam Recovery tank 62, medical fluid The medical fluid of collection is pumped into spray water tank, is utilizing after realizing circulation, filtering;The steam condensate (SC) of collection is discharged into sewage pipe 68.This The pipeline and pump of utility model, pipeline with can be used between corresponding valve, pipeline and corresponding connecting component be threadedly coupled or Flange, ring flange connection.
Embodiment two
Except for the following differences, remaining is with embodiment one:
Clean warehouse design multistation cleaning, each cleaning warehouse fix it is one to multiple to clamping and wiper mechanism, it is multiple Cleaning warehouse shares a set of saturated vapor generating mechanism 3, spray and filter mechanism 4, negative pressure recovering mechanism 6, PLC control cabinet 7.
The utility model is for the mode of operation of short sebific duct: opening the door in cleaning storehouse ceiling portion, manually puts workpiece It sets in cleaning warehouse, clamping is distinguished in the positioning card of wherein two chucks of a pair of of clamping and wiper mechanism 5 in workpiece both ends In slot, the workpiece of corresponding diameter selects the bayonet on the positioning pipe card slot 54 of correspondingly-sized size, closes door, passes through PLC control cabinet 7 controls, and starts default cleaning procedure and carries out washing and cleaning operation, the waste water of cleaning is via recovery bin, negative pressure recovering mechanism 6 are recycled, are used after spray and filter mechanism 4 are filtered circulation again, and exhaust gas then passes through exhaust column and enters negative pressure time It receives in mechanism 6 and carries out uniform effluent;
And it is for the mode of operation of long length hose: opens the door in 2 ceiling portion of cleaning storehouse and the Hatch Board of recovery bin, it is first First using turn material vehicle using motor by workpiece to be cleaned be sent into cleaning warehouse 2 in, manually by workpiece one end clamping cleaning end clamping and In locating groove on the chuck 54 of wiper mechanism 5, the other end is put into recovery bin, is started default cleaning procedure and is carried out workpiece Washing and cleaning operation, the waste water of cleaning recycled via recovery bin, negative pressure recovering mechanism 6, was carried out again through spray and filter mechanism 4 Filter is recycled, and exhaust gas then passes through exhaust column and enters uniform effluent in negative pressure recovering mechanism 6.
When work, operational sequence is as follows: artificial loading → spray degreasing (steam+medical fluid+recycling) → saturated vapor seminal plasma Wash drying (compressed air+the recycling) → artificial blanking of (steam+recycling) → compressed air.It is wanted referring to Hydraulic Industry cleaning process It asks, tube wall reaches the requirement of NAS9 grade standard, meet storage, component assembling and complete machine without Visible pollutant remaining after cleaning The cleannes requirement of assembly.

Claims (9)

1. industrial saturated vapor hydralic hose cleaning machine, which is characterized in that including rack and the cleaning storehouse being fixed on the rack Room, saturated vapor generating mechanism, spray and filter mechanism, clamping and wiper mechanism, PLC control cabinet;Wherein saturated vapor occurs Mechanism, spray and filter mechanism pass through respective pipeline respectively and connect with clamping and wiper mechanism, clamping and wiper mechanism design At one to multiple right, two clampings and wiper mechanism in each pair of clamping and wiper mechanism be located at the indoor both ends of cleaning storehouse and For clamping and cleaning;Negative pressure recovering mechanism is connect by pipeline with cleaning warehouse.
2. industry saturated vapor hydralic hose cleaning machine according to claim 1, which is characterized in that be located in cleaning storehouse room The same end one or more clamping and wiper mechanism is assemblied on the same guide rail and clamping and wiper mechanism are led with corresponding Rail is slidably matched, and guide rail is fixed on the indoor workbench of cleaning storehouse.
3. industry saturated vapor hydralic hose cleaning machine according to claim 2, which is characterized in that further include negative pressure recycling Mechanism, negative pressure recovering mechanism are connected to bottom in cleaning storehouse room, negative pressure recovering mechanism and phase at the water inlet of spray and filter mechanism Connection.
4. industry saturated vapor hydralic hose cleaning machine according to claim 3, which is characterized in that the bottom in cleaning storehouse room Portion and the position of close one of guide rail are provided with recovery bin, and Hatch Board with matching, recovery bin are arranged at recovery bin top Negative pressure recovering mechanism is connected by pipeline and the two is connected.
5. industry saturated vapor hydralic hose cleaning machine according to claim 1 or 2 or 3 or 4, which is characterized in that saturation Steam generation mechanism is steam generator, steam generator include main frame and the water supply tank being fixed in main frame, Electrically heated boiler, booster pump, safety valve, wherein water supply tank is connected by booster pump, pipeline with the water inlet of electrically heated boiler, electricity Safety valve is fixed on heating boiler.
6. industry saturated vapor hydralic hose cleaning machine according to claim 1 or 2 or 3 or 4, which is characterized in that above-mentioned Spray and filter mechanism include spray water tank, water pump, filter, temperature sensor, electrically heated rod, wherein spray water tank case lid top Portion is fixed with low water alarm, and spray water tank is fixed with sewage door, drainpipe and drain valve at bottom, in spray water tank It is fixed with temperature sensor, electrically heated rod, belt type oil removing machine is fixed in spray water tank, spray water tank is wrapped with heat preservation Cotton;The top of spray water tank is connected with water pump by a pipeline, and the water outlet of water pump is connected with filter by pipeline, and negative pressure is returned Mechanism is received to be connected by pipeline with spray water tank.
7. industry saturated vapor hydralic hose cleaning machine according to claim 1 or 2 or 3 or 4, which is characterized in that clamping And wiper mechanism includes cylinder, cleaning head;Wherein the telescopic rod of cylinder is fixedly connected with cleaning head, and cleaning head is by steam pipe and steams The steam (vapor) outlet of the electrically heated boiler of vapour generator connects, and cleaning head also passes through going out for the filter in spray tube and spray water tank Water pipe is connected, and cleaning head also passes through air hose and is connected with compressed air source.
8. industry saturated vapor hydralic hose cleaning machine according to claim 7, which is characterized in that clamping and wiper mechanism It further include cleaning head fixing seat, handwheel, rotary shaft, index pin, pedestal, wherein cleaning head is supported in cleaning head fixing seat, clearly Hair washing fixing seat is mounted on the base, and handwheel is connect by rotation axis with pedestal, and cylinder is fixed on the base, and pedestal is fixed on bottom On plate, cylinder fore-aft motion is driven by pedestal, passes through indexing on bottom plate and positioned at the position of cleaning head emission direction face Pin is fixed with chuck, and rotary shaft is fixed on base rail by bearing, rotating seat.
9. industry saturated vapor hydralic hose cleaning machine according to claim 8, which is characterized in that negative pressure recovering mechanism is also Including Steam Recovery tank, medical fluid recycling can, exhaust fan, fan filter, water pump, sewage pipe, wherein recovery bin passes through respective Bottom pipe connects Steam Recovery tank, medical fluid recycling can, is also connected with a drain pipe and the drain pipe in medical fluid recycling pot bottom On be connected with water pump, the outlet of water pump is connected with spray water tank, and valve is also connected between drain pipe and water pump;In steam The bottom of recycling can is connected with a pipeline and the pipeline is connected with a sewage pipe, and the drain pipe of medical fluid recycling can also passes through three and leads to Connect sewage pipe;Steam Recovery tank, medical fluid recycling can, which also pass through respective pipeline and be connected on exhaust fan and corresponding pipeline, also to be connected It is connected to valve.
CN201821804494.9U 2018-11-04 2018-11-04 Industrial saturated vapor hydralic hose cleaning machine Active CN209094018U (en)

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CN209094018U true CN209094018U (en) 2019-07-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109226025A (en) * 2018-11-04 2019-01-18 湖南中航精工有限公司 Industrial saturated vapor hydralic hose cleaning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109226025A (en) * 2018-11-04 2019-01-18 湖南中航精工有限公司 Industrial saturated vapor hydralic hose cleaning machine

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