CN209919271U - Automatic mounting equipment - Google Patents
Automatic mounting equipment Download PDFInfo
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- CN209919271U CN209919271U CN201920360424.7U CN201920360424U CN209919271U CN 209919271 U CN209919271 U CN 209919271U CN 201920360424 U CN201920360424 U CN 201920360424U CN 209919271 U CN209919271 U CN 209919271U
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- battery module
- isolation plate
- harness isolation
- tray
- cabinet
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Abstract
The utility model relates to an automatic mounting equipment can be used for installing the pencil division board to the battery module, and automatic mounting equipment includes storage frame, transfer location platform, transfer chain and handling mechanism, and the storage frame includes a plurality of charging trays of arranging along vertical direction interval, and the charging tray can be used for depositing the pencil division board; the transfer positioning table can position the wiring harness isolation plate placed on the transfer positioning table; the conveying line comprises a conveying frame and a clamp tray, the clamp tray is arranged on the conveying frame and can move in the horizontal direction, and the clamp tray can be used for supporting the battery module; transport mechanism can shift the pencil division board from the charging tray to the transfer location platform to and, transport mechanism can shift and assemble the battery module on the anchor clamps tray with the pencil division board from the transfer location platform. The application discloses automatic installation equipment can effectively ensure the assembly precision of pencil division board and battery module, avoids installation dislocation or unevenness and influences follow-up welding effect, causes the material extravagant.
Description
Technical Field
The utility model belongs to the technical field of battery processing, especially, relate to automatic erection equipment.
Background
At present, in the process of producing batteries, a wire harness isolation plate is usually placed on a battery module in a manual operation mode. The operation mode is not only low in efficiency, but also prone to uneven placement or inaccurate placement, seriously affects the subsequent welding effect, causes poor welding and wastes materials, and increases the cost.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide an automatic installation device which is efficient and can avoid material waste.
The application provides an automatic change erection equipment can be used for installing the pencil division board to battery module, includes:
the wire harness isolation plate comprises a storage rack, a wire harness isolation plate and a wire harness isolation plate, wherein the storage rack can move up and down along the vertical direction and comprises a plurality of material trays which are arranged at intervals along the vertical direction and can be used for storing the wire harness isolation plate;
the transfer positioning table can position the wiring harness isolation plate placed on the transfer positioning table;
the conveying line comprises a conveying frame and a clamp tray, the clamp tray is arranged on the conveying frame and can move in the horizontal direction, and the clamp tray can be used for supporting the battery module;
the carrying mechanism can transfer the wiring harness isolation plate from the material tray to the transfer positioning table, and can transfer the wiring harness isolation plate from the transfer positioning table and assemble the wiring harness isolation plate to the battery module on the clamp tray.
In one embodiment, the storage rack comprises a cabinet and a lifting mechanism arranged on the cabinet, wherein the cabinet is provided with an accommodating space, the storage rack is accommodated in the accommodating space, and the storage rack can be driven by the lifting mechanism to move up and down along the vertical direction.
In one embodiment, the cabinet includes a first box and a second box arranged side by side, and the first box and the second box are respectively provided with the storage rack and a lifting mechanism for driving the storage rack to move up and down.
In one embodiment, the cabinet is provided with a linear guide rail extending in a vertical direction, and the storage rack is slidably connected to the linear guide rail.
In one embodiment, the lifting mechanism comprises a servo motor and a synchronous belt, and the servo motor can drive the storage rack to move up and down along the linear guide rail through the synchronous belt.
In one embodiment, the tensioning device comprises a tensioning structure, the tensioning structure can be used for adjusting the tightness of the synchronous belt, the tensioning structure comprises a movable seat and a tensioning wheel, the movable seat is movably arranged on the cabinet, the tensioning wheel is mounted on the movable seat, and the tensioning wheel can roll and press against the synchronous belt under the driving of the movable seat.
In one embodiment, the movable seat is connected with the cabinet through an expansion link, the expansion link is connected with an adjusting part exposed out of the cabinet, and the expansion link can be made to perform telescopic motion relative to the cabinet through the adjusting part.
In one embodiment, the clamp tray further comprises a CCD recognition module, the CCD recognition module can be used for photographing the battery module stored in the clamp tray to acquire the position information of the battery module, and the CCD recognition module is in signal connection with the carrying mechanism, so that the carrying mechanism assembles the harness isolation plate to the battery module according to the position information of the battery module.
In one embodiment, the carrying mechanism comprises a mechanical arm and a clamping jaw connected to the mechanical arm, the mechanical arm can drive the clamping jaw to move, and the clamping jaw can clamp or put down the wiring harness isolation plate.
In one embodiment, the output end of the manipulator is connected with a mounting seat, a CCD recognition module is mounted on the mounting seat, the CCD recognition module can be used for photographing a battery module stored in the clamp tray to acquire position information of the battery module, and the CCD recognition module is in signal connection with the carrying mechanism, so that the carrying mechanism assembles the wiring harness isolation plate to the battery module according to the position information of the battery module.
The utility model discloses an automatic installation device, which is provided with a transfer positioning table, so as to position a wiring harness isolation plate by using the transfer positioning table; the carrying mechanism can transfer the wiring harness isolation plate to the transfer positioning table from the material tray, and the carrying mechanism can transfer the wiring harness isolation plate to the battery module on the clamp tray from the transfer positioning table and assemble the wiring harness isolation plate to the assembly precision of the wiring harness isolation plate and the battery module can be effectively ensured by utilizing the operation stability of the carrying mechanism, the phenomenon that the follow-up welding effect is influenced due to installation dislocation or unevenness is avoided, and the material waste is caused.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, drawings of other embodiments can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of an automated mounting apparatus according to one embodiment;
FIG. 2 is a side schematic view of the automated mounting apparatus shown in FIG. 1;
FIG. 3 is an enlarged view of a portion of the automated mounting apparatus shown in FIG. 1;
fig. 4 is a partially enlarged view of the automated mounting apparatus shown in fig. 1 at a structure B.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "inner", "outer", "left", "right" and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Referring to fig. 1 and 2, an automated mounting apparatus 10 in one embodiment can be used to mount a harness isolation panel 20 to a battery module 30. The automated mounting apparatus 10 includes a magazine 100, a transfer positioning table 200, a conveyor line 300, and a handling mechanism 400. The storage rack 100 is used for storing the wire harness isolation board 20, and the transfer positioning table 200 is used for positioning the wire harness isolation board 20, so that the carrying mechanism 400 can accurately assemble the wire harness isolation board 20 to the battery module 30.
As shown in fig. 1, the storage rack 100 can move up and down along the vertical direction (the Z-axis direction shown in fig. 1), and the storage rack 100 includes a plurality of trays 110, the trays 110 are arranged at intervals along the vertical direction, and the trays 110 can be used for storing the wire harness isolation board 20, so that when the storage rack 100 moves up and down, the heights of the trays 110 can be adjusted simultaneously, and further the trays 110 storing the wire harness isolation board 20 are at a proper height, so that the carrying mechanism 400 takes materials to realize automatic flow production. Specifically, after the wire harness isolation plate 20 in the tray 110 at the material taking height is removed, the storage rack 100 moves the empty tray 110 away from the material taking height through the lifting motion and makes the tray 110 carrying the wire harness isolation plate 20 at the material taking height, which is the height at which the wire harness isolation plate 20 in the tray 110 is removed.
The conveyor line 300 includes a conveying frame 310 and a jig tray 320, and the jig tray 320 is provided in the conveying frame 310 and can move in a horizontal direction, thereby achieving an assembly line operation. For example, the jig tray 320 holds the battery module 30 to move to an assembly station, which is a position where the harness isolation plate 20 is assembled to the battery module 30, by the transmission of the transmission frame 310. After the harness isolation plate 20 is mounted to the battery module 30, the jig tray 320 is moved out or moved to the next process along the transfer frame 310. The next battery module 30 to be processed is driven by the corresponding clamp tray 320 to move to the assembling station, so that uninterrupted assembly line operation is realized, and the operation efficiency is effectively improved.
In this embodiment, the transfer of the harness isolation plate 20 is performed by the transfer mechanism 400, that is, the transfer mechanism 400 can transfer the harness isolation plate 20 from the tray 110 to the relay positioning table 200, and can also transfer the harness isolation plate 20 from the relay positioning table 200 to the battery module 30 mounted on the jig tray 320. Therefore, by the mode, the carrying mechanism 400 is fully utilized, the structural arrangement is reduced, and the complexity and the occupied space of the whole structure of the equipment are reduced. For example, the handling mechanism 400 may transfer the harness spacer 20 from the tray 110 to the relay positioning table 200 during an idle period before the jig tray 320 moves the battery module 30 to the assembly station.
In this embodiment, because the wire harness isolation plate 20 is assembled to the battery module 30 through the carrying mechanism 400, and before the assembly, the relay positioning table 200 can position the wire harness isolation plate 20 placed on the relay positioning table 200, thereby effectively ensuring the assembly precision of the wire harness isolation plate 20 and the battery module 30, and effectively avoiding the influence of installation dislocation or unevenness on the subsequent welding effect and causing material waste.
As shown in fig. 3, the side 110a of the tray 110 close to the discharge side is provided with a shutter 111, and the harness isolation plate 20 can be prevented from slipping out of the tray 110 by the shutter 111.
In some embodiments, the tray 110 has an empty-avoiding groove 112 to avoid the handling mechanism 400 from colliding with the tray 110 to affect the picking effect or to affect the equipment failure when the harness isolation plate 20 is picked from the tray 110 by using the empty-avoiding groove 112.
In the embodiment where the tray 110 has the shutter 111, the shutter 111 may be formed by bending a sheet integrally molded with the tray 110.
Further, the sheet near the shutter 111 protrudes from the side of the take-out side as a whole with respect to the tray 110, thereby forming the corresponding empty avoiding groove 112. From another perspective, the tray 110 may be a plate material that is cut to form the corresponding clearance groove 112 and bent at the corresponding position to form the baffle 111.
As shown in fig. 1, the automatic installation apparatus 10 includes a cabinet 500 and a lifting mechanism 600 disposed on the cabinet 500, the cabinet 500 has an accommodating space 500a, the storage rack 100 is accommodated in the accommodating space 500a, and the storage rack 100 can be driven by the lifting mechanism 600 to move vertically.
It should be noted that the lifting and lowering movement of the storage rack 100 can be achieved by various structures. For example, in some embodiments, the storage rack 100 is disposed on a lifting platform, and the lifting platform may be implemented by a motor-screw structure, or by a telescopic motion of a cylinder, which is not described herein. Accordingly, in the above embodiment, the lifting mechanism 600 may also adopt a motor-screw structure, or an air cylinder telescopic rod 730 structure, as long as the lifting mechanism can drive the storage rack 100 to move vertically to adjust the corresponding tray 110 to a proper position.
The cabinet 500 may be formed by a frame 501 and a housing 502 fixed on the frame 501, or may be a welded and formed integral structure, which is not limited herein. The accommodating space 500a may be enclosed by a housing 502.
In some embodiments, the cabinet 500 includes a first box 510 and a second box 520 arranged side by side, and the first box 510 and the second box 520 are respectively provided therein with the storage rack 100 and a lifting mechanism 600 for driving the storage rack 100 to move up and down. Through the arrangement mode, the first box body 510, the second box body 520 and the structures such as the storage rack 100 and the lifting mechanism 600 which are arranged in a matched mode form two feeding stations, so that after the wiring harness isolation plate 20 of the storage rack 100 corresponding to one station is taken out, the storage rack 100 corresponding to the other station can continuously feed, the waiting time is effectively saved, and the automation operation efficiency is improved. Under the arrangement of the structure, even if the feeding of one station is abnormal, the other station can be used as a spare station, so that the production is not delayed, and the normal and efficient operation of the equipment is effectively kept.
In some embodiments, the storage rack 100 may be disposed on the cabinet 500 in a sliding connection manner, so as to effectively improve the stability of the lifting movement of the storage rack 100 and avoid the material jamming phenomenon or the influence of the inaccurate position of the material tray 110 on the subsequent operation.
The cabinet 500 is provided with a linear guide rail, the linear guide rail extends along the vertical direction, and the storage rack 100 is slidably connected to the linear guide rail.
Elevating system 600 includes servo motor 610 and hold-in range 620, and servo motor 610 can drive storage rack 100 along linear guide elevating movement through hold-in range 620. The hold-in range 620 has better flexible traction performance, and in drawing storage frame 100 lifting motion in-process, hold-in range 620 arouses storage frame 100 vibrations less to make storage frame 100's elevating movement more steady, in order to avoid appearing falling the material phenomenon.
The automatic installation equipment 10 comprises a tensioning structure 700, wherein the tensioning structure 700 can be used for adjusting the tightness of the synchronous belt 620, so that the synchronous belt 620 is not too loose and is easy to drive and slip, the transmission position is inaccurate, and the phenomenon that the synchronous belt 620 is too tight and is easy to be stretched and broken in the long-term transmission process can be avoided.
Tensioning texture 700 includes sliding seat 710 and take-up pulley 720, and sliding seat 710 movably sets up in rack 500, and take-up pulley 720 installs in sliding seat 710, and take-up pulley 720 can roll under sliding seat 710's drive and support and press in hold-in range 620, and then control hold-in range 620 at suitable rate of tension.
Referring to fig. 1 and 4, the movable base 710 is connected to the cabinet 500 through an expansion link 730, and the expansion link 730 is connected to an adjusting member (not shown) exposed to the cabinet 500, so that the expansion link 730 can move telescopically relative to the cabinet 500 through the adjusting member. The adjusting member may be a bolt threadedly engaged with the cabinet 500 or the movable mount 710, and when the adjusting member is a bolt, the adjusting member is configured to be rotated to drive the movable mount 710 to move relative to the cabinet 500. For example, the adjusting member can rotate around the axial direction and can not move along the axial direction with the cabinet 500, and the adjusting member is screwed to the movable seat 710, so that when the adjusting member is screwed, the adjusting member can screw and drive the movable seat 710 to move relative to the cabinet 500.
As shown in fig. 3, the automatic installation apparatus 10 further includes a CCD recognition module 800, the CCD recognition module 800 can be used to photograph the battery module 30 stored in the clamp tray 320 to obtain the position information of the battery module 30, and the CCD recognition module 800 is in signal connection with the carrying mechanism 400, so that the carrying mechanism 400 assembles the harness isolation plate 20 to the battery module 30 according to the position information of the battery module 30. The position information of the battery module 30 is acquired through the CCD recognition module 800, and the position accuracy of the battery module 30 can be effectively improved, so that the harness isolation plate 20 is more accurately assembled to the battery module 30. It should be noted that, since the transfer positioning table 200 already positions the harness isolation plate 20 before the harness isolation plate 20 is transferred and assembled to the battery module 30 by the carrying mechanism 400, the harness isolation plate 20 can be placed on the battery module 30 more accurately. Under the recognition of the CCD recognition module 800, the position of the battery module 30 will be more accurate, thereby further improving the assembly precision between the wire harness isolation plate 20 and the battery module 30.
As shown in fig. 2 and 3, the carrying mechanism 400 includes a manipulator 410 and a clamping jaw 420 connected to the manipulator 410, wherein the manipulator 410 can drive the clamping jaw 420 to move, and the clamping jaw 420 can clamp or release the wiring harness isolation board 20. The robot 410 may be a six-axis robot 410 to satisfy the movement needs at various angles and positions, thereby enabling the clamping jaws 420 to grip the harness isolation plate 20 and finally assemble the harness isolation plate 20 to the battery module 30.
The number of the clamping jaws 420 may be two so that the clamping force is increased by the two clamping jaws 420 to achieve stable clamping of the wire harness isolation plate 20.
In some embodiments, the structure for performing image recognition and positioning may be disposed on the manipulator 410, so that the manipulator 410 can be fully utilized to move the image recognition structure to the corresponding recognition point for photographing, so as to obtain an image, and further obtain the position information of the battery module 30 from the image. Since the manipulator 410 can move the holding jaw 420 to mount the harness isolation plate 20 to the battery module 30, by utilizing such an arrangement, the utilization rate of the manipulator 410 can be improved, and since the positions corresponding to the recognition operation and the carrying and mounting operation are both realized by the movement of the manipulator 410, the influence of the position error of the mechanism itself on the precision of the harness isolation plate 20 during the displacement of the recognition operation and the carrying and mounting operation is eliminated as much as possible. In other words, even if there is a certain error when the robot 410 moves the object to be operated, since the structure for image recognition and the clamping jaws 420 for clamping the harness isolation plate 20 are all moved by the robot 410, such an error caused by the accuracy of the robot 410 itself is offset, so that the harness isolation plate 20 is more accurately mounted to the battery module 30.
The configuration for image recognition may be the CCD recognition module 800 according to the above embodiment. For example, the output end 411 of the manipulator 410 is connected with the mounting seat 430, the CCD recognition module 800 is mounted on the mounting seat 430, the CCD recognition module 800 can be used for photographing the battery module 30 stored in the clamp tray 320 to obtain the position information of the battery module 30, and the CCD recognition module 800 is in signal connection with the carrying mechanism 400, so that the carrying mechanism 400 assembles the harness isolation plate 20 to the battery module 30 according to the position information of the battery module 30.
The mounting base 430 includes a mounting plate 431 and two side plates 432, the mounting plate 431 is connected to the output end 411 of the robot 410, the two side plates 432 are respectively disposed at positions near both ends of the mounting plate 431, the two clamping jaws 420 are respectively disposed at the two side plates 432, and the CCD identification module 800 is disposed at one of the side plates 432 or at the mounting plate 431, which is not limited herein.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. An automated mounting apparatus that can be used to mount a harness isolation plate to a battery module, comprising:
the wire harness isolation plate comprises a storage rack, a wire harness isolation plate and a wire harness isolation plate, wherein the storage rack can move up and down along the vertical direction and comprises a plurality of material trays which are arranged at intervals along the vertical direction and can be used for storing the wire harness isolation plate;
the transfer positioning table can position the wiring harness isolation plate placed on the transfer positioning table;
the conveying line comprises a conveying frame and a clamp tray, the clamp tray is arranged on the conveying frame and can move in the horizontal direction, and the clamp tray can be used for supporting the battery module;
the carrying mechanism can transfer the wiring harness isolation plate from the material tray to the transfer positioning table, and can transfer the wiring harness isolation plate from the transfer positioning table and assemble the wiring harness isolation plate to the battery module on the clamp tray.
2. The automatic mounting equipment of claim 1, comprising a cabinet and a lifting mechanism arranged on the cabinet, wherein the cabinet is provided with an accommodating space, the storage rack is accommodated in the accommodating space, and the storage rack can be driven by the lifting mechanism to move vertically.
3. The automatic mounting equipment of claim 2, wherein the cabinet comprises a first box and a second box arranged side by side, and the first box and the second box are respectively provided with the storage rack and a lifting mechanism for driving the storage rack to move up and down.
4. The automated mounting apparatus of claim 2 or 3, wherein the cabinet is provided with linear guide rails extending in a vertical direction, the magazine being slidably connected to the linear guide rails.
5. The automated mounting apparatus of claim 4, wherein the lifting mechanism comprises a servo motor and a synchronous belt, and the servo motor can drive the storage rack to move up and down along the linear guide rail through the synchronous belt.
6. The automated mounting apparatus of claim 5, comprising a tensioning structure, wherein the tensioning structure can be used to adjust the tightness of the synchronous belt, the tensioning structure comprises a movable seat and a tensioning wheel, the movable seat is movably disposed on the cabinet, the tensioning wheel is mounted on the movable seat, and the tensioning wheel can roll against the synchronous belt under the driving of the movable seat.
7. The automated mounting apparatus of claim 6, wherein the movable seat is connected to the cabinet through an expansion link, the expansion link is connected to an adjusting member exposed to the cabinet, and the expansion link is capable of performing an expansion and contraction movement relative to the cabinet through the adjusting member.
8. The automated mounting apparatus according to claim 1, further comprising a CCD recognition module, wherein the CCD recognition module can be used to photograph the battery module stored in the clamp tray to obtain the position information of the battery module, and the CCD recognition module is in signal connection with the carrying mechanism, so that the carrying mechanism assembles the harness isolation plate to the battery module according to the position information of the battery module.
9. The automated mounting apparatus of claim 1, wherein the handling mechanism comprises a manipulator and a clamping jaw connected to the manipulator, the manipulator being capable of actuating the clamping jaw to move, and the clamping jaw being capable of gripping or lowering the harness isolation plate.
10. The automated mounting apparatus according to claim 9, wherein a mounting base is connected to an output end of the manipulator, a CCD recognition module is mounted on the mounting base, the CCD recognition module can be used for photographing a battery module stored in the clamp tray to obtain position information of the battery module, and the CCD recognition module is in signal connection with the carrying mechanism, so that the carrying mechanism assembles the harness isolation plate to the battery module according to the position information of the battery module.
Priority Applications (1)
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CN201920360424.7U CN209919271U (en) | 2019-03-21 | 2019-03-21 | Automatic mounting equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920360424.7U CN209919271U (en) | 2019-03-21 | 2019-03-21 | Automatic mounting equipment |
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CN209919271U true CN209919271U (en) | 2020-01-10 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115458789A (en) * | 2022-09-16 | 2022-12-09 | 厦门海辰储能科技股份有限公司 | Assembling equipment, automatic assembling method of to-be-assembled part and battery inserting box installing system |
CN117673435A (en) * | 2024-01-31 | 2024-03-08 | 宁德时代新能源科技股份有限公司 | Assembling device, assembling method and battery processing equipment |
-
2019
- 2019-03-21 CN CN201920360424.7U patent/CN209919271U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115458789A (en) * | 2022-09-16 | 2022-12-09 | 厦门海辰储能科技股份有限公司 | Assembling equipment, automatic assembling method of to-be-assembled part and battery inserting box installing system |
CN117673435A (en) * | 2024-01-31 | 2024-03-08 | 宁德时代新能源科技股份有限公司 | Assembling device, assembling method and battery processing equipment |
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GR01 | Patent grant | ||
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TR01 | Transfer of patent right |
Effective date of registration: 20220901 Address after: 518000 workshop 501, building 3, intelligent manufacturing center park, No. 12, Chongqing Road, Heping community, Fuhai street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Han's lithium battery intelligent equipment Co.,Ltd. Address before: 518051 Dazu laser building, 9 new West Road, North Nanshan District high tech park, Shenzhen, Guangdong Patentee before: HAN'S LASER TECHNOLOGY INDUSTRY GROUP Co.,Ltd. |
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TR01 | Transfer of patent right |