CN209906666U - Fertilizer preparation equipment is wrapped up in fermentation of farming-grazing waste - Google Patents
Fertilizer preparation equipment is wrapped up in fermentation of farming-grazing waste Download PDFInfo
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- CN209906666U CN209906666U CN201920290930.3U CN201920290930U CN209906666U CN 209906666 U CN209906666 U CN 209906666U CN 201920290930 U CN201920290930 U CN 201920290930U CN 209906666 U CN209906666 U CN 209906666U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model discloses a farming and pasturing waste fermentation wrapping fertilizer making device, which solves the problems that the prior agricultural waste treatment device has large occupied area and can not effectively treat the agricultural waste, can reduce the resource utilization production cost of farming and pasturing organic waste, reasonably utilizes the free land and reduces the land occupation; the technical scheme is as follows: the fermentation all-in-one machine comprises a stirring device, and the stirring device is connected with a heating device and a deodorizing device; a bundle diolame all-in-one is used for compressing the material after will fermenting and beats a bundle, and it is including beating a bundle storehouse, beat a bundle storehouse one side and pass through swivel mount installation film pressing and cut membrane mechanism.
Description
Technical Field
The utility model relates to a farming-grazing waste treatment technical field especially relates to a farming-grazing waste fermentation wraps up in fertile equipment of package system.
Background
According to the data of Ministry of agriculture, nearly 50 hundred million tons of agricultural and pastoral wastes are produced in China every year, the annual discharge amount of the livestock and poultry breeding wastes such as pigs, cattle, sheep, chickens and the like reaches 38 hundred million tons, and the annual discharge amount of crop straws is nearly 10 million tons. The agricultural and pastoral wastes are randomly discharged for a long time and the straws are burnt on the spot, which causes serious environmental pollution to water, farmlands and atmosphere and becomes an important component part of agricultural non-point source pollution.
Through research, the inventor finds that at present, due to the fact that the traditional treatment mode is unscientific and the technology is immature, the effects of direct returning to field and fertilizing are poor, the decomposition speed is slow, and the healthy growth of the next crops is influenced. The common composting fermentation is slow, the fertilizer efficiency is low, the labor intensity is high, the treatment time is long, the occupied field is large, the secondary pollution is serious and the like. The concentrated composting treatment has the defects of high early investment cost, large floor area of a treatment plant, difficult lift-off of straws, large secondary pollution of livestock and poultry manure transportation, difficult operation management and supervision, difficult effective control of secondary pollution, difficult popularization of production bases and the like, leads to the fact that the agricultural and pastoral waste such as straws and the like become breeding and overwintering places of plant diseases and insect pests and pathogenic bacteria, causes cross propagation and infection, generates rottenness and smelly weather in the storage process, breeds a large number of mosquitoes and flies, causes serious environmental pollution along with rainwater crossflow, and becomes a difficult point of agricultural environment treatment in various regions.
SUMMERY OF THE UTILITY MODEL
Based on above research current situation, the utility model aims at providing a fertile equipment of farming-grazing waste fermentation parcel system solves the big problem of current agricultural waste treatment equipment area.
A farming and pasturing waste fermentation wrapping fertilizer making device comprises a first feeding device, a second feeding device, a fermentation all-in-one machine and a bundling and film coating all-in-one machine, wherein the fermentation all-in-one machine is used for receiving materials transmitted by the first feeding device and the second feeding device and comprises a stirring device, and the stirring device is connected with a heating device and a deodorizing device;
the bundling and film-coating integrated machine is used for compressing and bundling fermented materials and comprises a bundling bin, and a film pressing and cutting mechanism is installed on one side of the bundling bin through a rotating frame;
the fermentation all-in-one machine is provided with a PLC intelligent control system, and can carry out online measurement and control setting on parameters such as material proportion.
The utility model discloses a theory of operation does:
livestock manure is conveyed to the fermentation all-in-one machine through the first feeding device, crushed straws are conveyed to the fermentation all-in-one machine through the second feeding device, and intelligent control of proportioning is realized in the fermentation all-in-one machine; the fermented materials are conveyed to a bundling and film-coating integrated machine through a discharging device of the fermentation integrated machine by the high-temperature sterilized and deodorized mixed materials, the organic materials rotate to form round material bundles, film coating is performed by a film pressing and film cutting mechanism, and the ground is placed after film coating is completed to finish bundling and film coating.
A method for preparing fertilizer by wrapping straw and livestock and poultry manure through fermentation comprises the following steps:
conveying the feces of the livestock and the crushed straws to a fermentation all-in-one machine for material mixing by using a first feeding device and a second feeding device respectively, and adjusting the C/N ratio and the organic matter and moisture content;
the mixed materials are stirred and mixed, sterilized at high temperature and aerobically fermented at high temperature in a fermentation integrated machine, and the stirring and mixing frequency is intelligently controlled in the fermentation process;
conveying the fermented materials to the bundling and film-coating integrated machine through a discharging device of the fermentation integrated machine, and wrapping by utilizing the bundling and film-coating integrated machine;
and stacking and aging the wrapped organic fertilizer.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the fertilizer production equipment of the utility model comprises a feeding device, a fermentation all-in-one machine and a bundling and film-coating all-in-one machine, can realize the operations of fully mixing, fermenting, bundling and film-coating of the livestock and poultry manure and the straws, and has small occupied area and high integration degree;
(2) the straw and the livestock and poultry manure are mixed and stirred in the fermentation all-in-one machine through reasonable proportion, and after high-temperature sterilization and fermentation, the fermented material is wrapped by the bundling and film-wrapping all-in-one machine to be fermented for secondary fermentation, so that the organic fertilizer is prepared for cyclic utilization, and the resource utilization of agricultural and pastoral waste is realized;
(3) the utility model discloses a fermented material is aged and is stacked the ageing for the material after the diolame, reduces farming and pasturing organic waste resource utilization manufacturing cost by a wide margin, and the idle soil of rational utilization reduces the soil and occupies, practices thrift the labour, raises the efficiency.
Drawings
The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without unduly limiting the scope of the invention.
FIG. 1 is a process flow diagram of an embodiment of the present invention;
fig. 2 is a side view of an embodiment of the present invention;
fig. 3 is a top view of an embodiment of the present invention;
fig. 4 is a side view of the feeding device according to the embodiment of the present invention;
fig. 5 is a top view of the feeding device according to the embodiment of the present invention;
FIG. 6 is a main view of the fermentation integrated machine according to the embodiment of the present invention;
FIG. 7 is a side view of the fermentation all-in-one machine of the embodiment of the present invention;
FIG. 8 is a top view of the fermentation all-in-one machine according to the embodiment of the present invention;
fig. 9 is a side view of the bundling and film-wrapping integrated machine according to the embodiment of the present invention;
fig. 10 is a top view of the bundling and film-wrapping integrated machine according to the embodiment of the present invention;
the device comprises a first feeding device 1, a first feeding device 11, a storage bin 12, a spiral discharging device 13, a belt conveying device 14, a belt driving device 15 and a discharging driving device;
2. the fermentation all-in-one machine comprises a fermentation all-in-one machine, 21, an upper cover, 22, a feeding port, 23, a fermentation bin, 24, a deodorization device, 25, a heating device, 26, a ladder stand, 27, a discharging device, 28, an upper-layer stirring device, 29 and a lower-layer stirring device;
3. second loading attachment, 4, bundle and diolame all-in-one, 41, storage silo, 42, power input shaft, 43, bundle storehouse, 44, activity door, 45, rotating electrical machines, 46, swivel mount, 47, press mold film cutting mechanism, 48, chassis.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As described in the background art, the treatment of agricultural and pastoral waste currently has the problems of large floor space, high investment cost, long treatment time, etc. For the centralized effective treatment of agricultural and pastoral waste, the utility model provides an agricultural and pastoral waste fermentation wrapping fertilizer making equipment, which comprises a first feeding device, a second feeding device, a fermentation all-in-one machine and a bundling and wrapping all-in-one machine, wherein the fermentation all-in-one machine is used for receiving materials transmitted by the first feeding device and the second feeding device and comprises a stirring device, and the stirring device is connected with a heating device and a deodorization device;
a bundle diolame all-in-one is used for compressing the material after will fermenting and beats a bundle, and it is including beating a bundle storehouse, beat a bundle storehouse one side and pass through swivel mount installation film pressing and cut membrane mechanism.
And the fermentation all-in-one machine is provided with a PLC intelligent control system.
As a further limitation, the fermentation all-in-one machine comprises a fermentation bin, wherein a stirring device is arranged in the fermentation bin, and the stirring device is provided with a plurality of layers; the top of the fermentation bin is provided with a feeding port, and the feeding port is provided with an upper cover. The fermentation all-in-one machine further comprises a discharging device, and the discharging device is connected with the bundling and film-coating all-in-one machine. A storage bin is arranged on the other side of the bundling bin, and the bundling bin is provided with a movable bin door.
As a further limitation, the rotating frame is connected with a rotating motor, the rotating motor drives the rotating frame to perform film wrapping operation, and after film wrapping, the film is cut into sections and separated through a film pressing and cutting mechanism. The first feeding device and the second feeding device respectively comprise a storage bin, a spiral discharging device arranged inside the storage bin and a belt conveying device arranged below the spiral discharging device.
Further, the spiral discharging device is connected with the discharging driving device, the belt conveying device is connected with the belt driving device, and the belt conveying device is obliquely arranged.
The first embodiment is as follows:
the present invention will be described in detail with reference to the accompanying drawings 2-10, specifically, the structure is as follows:
in this embodiment, fertile equipment of package system is wrapped up in fermentation of straw and beasts and birds excrement includes first loading attachment 1, fermentation all-in-one 2, second loading attachment 3, beats bundle diolame all-in-one 4, and wherein, first loading attachment 1 sets up in 2 one sides of fermentation all-in-one, and second loading attachment 3 sets up in 2 opposite sides of fermentation all-in-one with beating bundle diolame all-in-one 4.
The first feeding device 1 is used for conveying livestock manure, and the second feeding device 3 is used for conveying crushed straws.
The first feeding device 1 and the second feeding device 3 have the same structure, and as shown in fig. 4-5, comprise a storage bin 11, a spiral discharging device 12, a belt conveying device 13, a belt driving device 14 and a discharging driving device 15.
In this embodiment, the spiral discharging device 12 is a spiral roller, the discharging driving device 15 adopts a belt wheel mechanism driven by a motor, and a roller shaft of the spiral roller is connected with the belt wheel mechanism.
It is understood that in other embodiments, other driving mechanisms may be used for the discharging driving device 15, as long as the spiral discharging device can be driven to rotate.
The belt conveying device 13 is obliquely arranged, the lower end of the belt conveying device is positioned below the stock bin 11, and the higher end of the belt conveying device corresponds to the upper part of the fermentation all-in-one machine 2; the belt conveying device 13 is connected with the belt driving device 14, and the belt conveying device 13 conveys the materials in the storage bin 11 to the fermentation all-in-one machine 2.
Further, the belt conveying device 13 adopts a belt transmission structure, and the belt driving device 14 is a motor.
As shown in fig. 6-8, the fermentation all-in-one machine 2 comprises a fermentation bin 23, stirring devices 28 and 29, a heating device 25, a deodorizing device 24, a discharging device 27, an upper cover 21 and a PLC electrical intelligent control system, wherein the deodorizing device 24, the heating device 25 and the discharging device 27 are respectively connected to the side surface of the fermentation bin 23.
The tail end of the discharging device 27 corresponds to the upper part of the bundling and film-coating integrated machine 4.
Agitating unit installs inside fermentation feed bin 23, and sets up the multilayer, and the material carries out intensive mixing through agitating unit and mixes.
In the present embodiment, the stirring device includes an upper layer stirring device 28 and a lower layer stirring device 29, and the upper layer stirring device 28 and the lower layer stirring device 29 both use a helical stirring device.
The spiral stirring device comprises a plurality of spiral rollers, and the number of the spiral rollers can be selected according to the actual material requirement.
It is understood that in other embodiments, the stirring device may be provided with more than two layers, which may be determined according to the material stirring requirement.
The side of the fermentation bin 23 is provided with a crawling ladder 26, so that observation and maintenance operation are convenient.
The heating device 25 can adopt biomass heating, electric heating or gas heating to make the temperature in the fermentation all-in-one machine 2 reach 55-85 ℃, and high-temperature microorganism fermentation and decomposition microbial inoculum is added to fully ferment the material after 3-5 hours and kill harmful bacteria, weed seeds and roundworm eggs in the material.
The discharging device 27 adopts a conveyor belt mechanism, and the temperature of the material is reduced by using the discharging device 27.
The deodorization device 24 utilizes the active carbon or light ion cracking technology to make the gas and water discharged from the fermentation all-in-one machine 2 odorless.
As shown in fig. 9-10, the bundling and film-enveloping all-in-one machine 4 includes a storage bin 41, a bundling bin 43, and a film pressing and cutting mechanism 47, wherein the storage bin 41 is installed at one side of the bundling bin 43, and the other side of the bundling bin 43 is provided with the film pressing and cutting mechanism 47.
The bottom of the storage bin 41 is supported by the underframe 48, and one side of the storage bin 41, which is far away from the bundling bin 43, is provided with a power input shaft 42 for power input of the bundling and film-coating integrated machine 4.
The bundling bin 43 is provided with a movable bin gate 44, the bundling bin 43 adopts the existing structure, the interior of the bundling bin is provided with rotary rollers arranged in high density, and under the rotary extrusion action of the rotary rollers, organic materials rotate to form round material bundles.
Film pressing and cutting mechanism 47 is connected with swivel mount 46, and swivel mount 46 top is connected with rotating electrical machines 45, rotating electrical machines 45 install on the support of bundling storehouse 43 side.
Further, swivel mount 46 is the type of falling U structure, and rotating electrical machines 45 installs in the central point of swivel mount 46 and puts, and film pressing and cutting mechanism 47 installs the end at swivel mount 46, and rotating electrical machines 45 passes through swivel mount 46 and drives film pressing and cutting mechanism 47 rotatory.
The film pressing and cutting mechanism 47 has a conventional structure, and is not described in detail herein.
Fermented organic fertilizer materials enter a storage bin 41 of the bundling and film-coating integrated machine 4 through a discharging device 27 of the fermentation integrated machine 2 and enter a bundling bin 43 through a material conveying device to be bundled in a rotating mode.
After the round bale is formed, the movable bin gate 44 is opened, and the round bale enters the middle position of the rotating frame 46. The rotating motor 45 drives the rotating frame 46 to perform film coating operation, and after the film coating operation is completed, the film is cut into sections and separated by the film pressing and cutting mechanism 47.
The operation in the bundling and film-coating integrated machine 4 is started and stopped by PLC intelligent control related equipment, automatic continuous operation can be realized, the mixed materials are compressed and bundled firstly, and then the materials are wrapped by a stretching film for a wrapping machine.
Example two:
as shown in fig. 1, the embodiment provides a method for preparing manure by fermenting and wrapping straw and livestock and poultry manure, and the manure preparation equipment of the embodiment specifically comprises the following steps:
crushing crop straws to be below 50 mm by using a straw crusher, and conveying the crushed crop straws to the fermentation all-in-one machine by using a second feeding device; livestock and poultry manure with the water content of below 80 percent in a dry-wet separation or dry-clear manure mode is conveyed into the fermentation all-in-one machine through the first feeding device.
According to different water contents of livestock and poultry manure and crop straws, mixing and proportioning according to different proportions, simultaneously conveying materials, adjusting the C/N ratio and the organic matter and water content of the mixed materials to 20-30:1, adjusting the water content to 55-65%, and adjusting the pH value (PH value) of the mixed materials to 5-8, so that the materials reach proper fermentation conditions and are beneficial to rapid fermentation.
When the materials are mixed, the material addition amount can be finely adjusted according to the prompt of the display data of the intelligent control system of the fermentation all-in-one machine. The materials are stirred and mixed, sterilized at high temperature and aerobically fermented at high temperature in the fermentation all-in-one machine, and the stirring and mixing frequency is intelligently controlled in the fermentation process.
Discharging device through the fermentation all-in-one with the material through carrying to bundling diolame integrative built-in, utilize to bundle diolame unit and wrap up in the package, the fertilizer material after wrapping up in the package can be in the outside of factory building or the idle place such as the field head in farmland and stack the ageing, make full use of rural idle place, area is little.
The aged materials can be used as primary farmyard organic fertilizers, can be directly returned to fields for recycling, and can also be sold to organic fertilizer factories for deep processing to produce commercial organic fertilizers for recycling.
Further, the straws and the excrement are fully mixed through mixing and stirring in a fermentation all-in-one machine, the temperature in the fermentation machine reaches 55-85 ℃ through a biomass, electric or gas heating system, a high-temperature microorganism fermentation and decomposition microbial inoculum is added, and after 3-5 hours, the materials are fully fermented and harmful bacteria, weed seeds and roundworm eggs in the materials are killed; the material temperature is reduced through the discharging device.
The fermentation all-in-one machine is provided with a waste gas and steam harmless collection and treatment device (deodorization device), and the gas and water discharged by the fermentation all-in-one machine are odorless by utilizing an active carbon or light ion cracking technology, so that the environmental protection requirement is met.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A farming and pasturing waste fermentation wrapping fertilizer making device is characterized by comprising a first feeding device, a second feeding device, a fermentation all-in-one machine and a bundling and film coating all-in-one machine, wherein the fermentation all-in-one machine is used for receiving materials transmitted by the first feeding device and the second feeding device and comprises a stirring device, and the stirring device is connected with a heating device and a deodorization device;
a bundle diolame all-in-one is used for compressing the material after will fermenting and beats a bundle, and it is including beating a bundle storehouse, beat a bundle storehouse one side and pass through swivel mount installation film pressing and cut membrane mechanism.
2. The agricultural and pastoral waste fermentation and wrapping fertilizer making equipment according to claim 1, wherein the fermentation all-in-one machine comprises a fermentation bin, a stirring device is arranged in the fermentation bin, and the stirring device is provided with a plurality of layers;
the top of the fermentation bin is provided with a feeding port, and the feeding port is provided with an upper cover.
3. The agricultural and pastoral waste fermentation and wrapping fertilizer making equipment according to claim 1, wherein the fermentation all-in-one machine further comprises a discharging device, and the discharging device is connected with the bundling and wrapping all-in-one machine.
4. The agricultural and pastoral waste fermentation and wrapping fertilizer making equipment according to claim 1, wherein a storage bin is installed on the other side of the bundling bin, and the bundling bin is provided with a movable bin door.
5. The agricultural and pastoral waste fermentation and wrapping fertilizer production equipment as claimed in claim 1, wherein the rotating frame is connected with a rotating motor, the rotating motor drives the rotating frame to perform a film wrapping operation, and after film wrapping, a film pressing and film cutting mechanism is used for cutting and separating the film into sections.
6. The agricultural and pastoral waste fermentation and wrapping fertilizer making equipment according to claim 1, wherein the first feeding device and the second feeding device respectively comprise a storage bin, a spiral discharging device arranged inside the storage bin, and a belt conveying device arranged below the spiral discharging device.
7. The agricultural and pastoral waste fermentation and wrapping fertilizer equipment as claimed in claim 6, wherein the spiral discharging device is connected with a discharging driving device, the belt conveying device is connected with a belt driving device, and the belt conveying device is obliquely arranged.
8. The agricultural and pastoral waste fermentation and wrapping fertilizer equipment as claimed in claim 1, wherein the fermentation all-in-one machine is provided with a PLC intelligent control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920290930.3U CN209906666U (en) | 2019-03-07 | 2019-03-07 | Fertilizer preparation equipment is wrapped up in fermentation of farming-grazing waste |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920290930.3U CN209906666U (en) | 2019-03-07 | 2019-03-07 | Fertilizer preparation equipment is wrapped up in fermentation of farming-grazing waste |
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| CN209906666U true CN209906666U (en) | 2020-01-07 |
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| CN201920290930.3U Active CN209906666U (en) | 2019-03-07 | 2019-03-07 | Fertilizer preparation equipment is wrapped up in fermentation of farming-grazing waste |
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