CN209811693U - Sprayer pump assembling machine - Google Patents

Abstract

The utility model discloses a spray pump kludge, it includes: the device comprises a rotary station assembly, a pump core feeding assembly, a screw cap feeding assembly, a spray head feeding assembly, a dust shield feeding assembly, a turnover assembly, a gasket feeding assembly, a suction pipe inserting assembly and a PLC, wherein the pump core feeding assembly, the screw cap feeding assembly, the spray head feeding assembly, the dust shield feeding assembly, the turnover assembly, the gasket feeding assembly, the suction pipe inserting assembly and the PLC are sequentially distributed on the outer edge of the rotary station; wherein, under the control of PLC, the assembly of pump core, screw cap, shower nozzle, dust cover, gasket and straw is accomplished in proper order. Compared with the prior art, the utility model discloses a spraying pump kludge, it adopts and rotates station subassembly and assembles each accessory of pump core subassembly, adopts PLC to control and detect whole assembly process, has not only improved production efficiency, and the cost is reduced has significantly reduced the artifical participation simultaneously to off-the-shelf health safety has been guaranteed.

Description

Sprayer pump assembling machine

Technical Field

The utility model belongs to the technical field of the spraying bottle lid assembly device, especially, relate to an automatic spraying pump kludge production line of changing.

Background

The existing medical spray head has high requirements on the safety and sanitation of products due to medical use. The existing production line is generally produced in a mode of combining manpower with machinery, on one hand, the manual operation is involved, the sanitation is difficult to guarantee, on the other hand, the non-automatic production efficiency is low, the product quality is unreliable, and the production cost is increased, for example, the assembly and the detection of the spraying bottle cap are realized.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a spray pump kludge, it has solved current production line automation degree low, the efficiency is not high, artifical too much technical problem of joining in.

In order to achieve the above purpose, the utility model provides a technical scheme does:

the utility model discloses a spray pump kludge, it includes: the device comprises a rotary station assembly, a pump core feeding assembly, a screw cap feeding assembly, a spray head feeding assembly, a dust shield feeding assembly, a turnover assembly, a gasket feeding assembly, a suction pipe inserting assembly and a PLC, wherein the pump core feeding assembly, the screw cap feeding assembly, the spray head feeding assembly, the dust shield feeding assembly, the turnover assembly, the gasket feeding assembly, the suction pipe inserting assembly and the PLC are sequentially distributed on the outer edge of the rotary station assembly; under the control of the PLC, the pump core feeding assembly, the screw cap feeding assembly, the spray head feeding assembly, the dust cover feeding assembly, the overturning assembly, the gasket feeding assembly and the suction pipe inserting assembly sequentially complete the assembly of the pump core, the screw cap, the spray head, the dust cover, the gasket and the suction pipe.

Wherein, the station subassembly that rotates includes: the device comprises a station support, a guide rail fixed on the station support, and a driving device for driving the tool stations to rotate along a track, wherein the guide rail is provided with a plurality of tool stations; wherein, the frock station includes: the sliding blocks are arranged in tool grooves in the sliding blocks, each tool groove comprises an inner side tool groove group and an outer side tool groove group, and adjacent sliding blocks are connected through hinges.

Wherein, pump core material loading subassembly includes: first vibration feed cylinder is connected in the first material way of first vibration feed cylinder, the end of first material way is equipped with first drop feed mechanism to and be used for getting the first feeding mechanism of material from the end of first material way, first feeding mechanism includes: the device comprises a Z-axis lifting device, a Y-axis moving device controlled by the Z-axis lifting device, an X-axis moving device controlled by the Y-axis moving device, and a first material taking claw connected to the X-axis moving device, wherein the first material taking claw transfers a taken pump core to a corresponding outer tooling groove above a rotary station component to be assembled by subsequent accessories.

Wherein, screw lid material loading equipment subassembly includes: the second vibration feed cylinder is connected in the second material way of second vibration feed cylinder, the end that the second material was said is equipped with second drop feed mechanism to and be used for getting the second feeding agencies of material from the end of second material way, second feeding agencies includes: the screw cap taking device comprises a vertical lifting device, a radial transverse moving device controlled by the vertical lifting device and a second material taking claw connected to the radial transverse moving device, wherein the second material taking claw transfers a taken screw cap to a corresponding outer side tooling groove above a rotating station component, and presses the screw cap on a pump core.

Wherein, shower nozzle material loading equipment subassembly include: the third vibrating material cylinder, a third material channel connected with the third vibrating material cylinder, a third discharging device arranged at the tail end of the third material channel, and a third material taking mechanism used for taking out the spray head and moving the spray head to a tooling station on the corresponding rotating station component; and the third material taking mechanism is also provided with a detection device, and the detection device is used for detecting whether accessories to be assembled are stored on a station assembled with the spray head.

Wherein, dust cover material loading equipment subassembly includes: the fourth vibration feed cylinder is connected in the fourth material way of fourth vibration feed cylinder, the end that the fourth material was said is equipped with fourth drop feed mechanism to and be used for getting the fourth feeding agencies of material from the end of fourth material way, fourth feeding agencies includes: the lifting device, the transverse moving device controlled by the lifting device and the fourth material taking claw connected with the transverse moving device transfer the taken-out dust cover to the upper part of the rotary station assembly and cover and assemble the dust cover outside the nozzle of the pump core.

Wherein, the upset subassembly includes: the fixed plate, connect in guide rail on the fixed plate can be followed the clamping jaw subassembly that the guide rail level slided to and the upset cylinder of 180 degrees upsets is accomplished to the drive clamping jaw, wherein, still be equipped with a sideslip cylinder on the fixed plate, sideslip cylinder drive clamping jaw subassembly slides along the guide rail level, the subassembly that clamping jaw subassembly centre gripping has accomplished pump core, screw cap, shower nozzle and dust cover equipment carries out 180 degrees upsets once, and the outside frock inslot is put into once more after the reversal.

Wherein, gasket material loading assembly group includes: the fifth vibrating material cylinder is connected to a fifth material channel of the fifth vibrating material cylinder, a fifth discharging mechanism is arranged at the tail end of the fifth material channel, and a fifth material taking mechanism for taking out the gasket from the fifth discharging mechanism is arranged, and the fifth material taking mechanism comprises: the longitudinal moving mechanism is controlled by the horizontal moving mechanism of the longitudinal moving mechanism, a sucker device is arranged on the horizontal moving mechanism, the sucker device transfers the sucked gasket into the turned screw cover, and the pump core penetrates through the middle of the gasket and is clamped.

Wherein, straw cartridge subassembly includes: the lifting mechanism drives a chuck and scissors, the chuck clamps one end of a supplied material straw, one end of the supplied material straw is inserted into an input port of the pump core, and then the scissors cut the straw according to a set length.

Wherein, the rear of straw cartridge subassembly still is equipped with a unloading subassembly, the unloading subassembly includes: the lifting cylinder drives the clamping jaws and the hopper positioned below the clamping jaws; the clamping jaws take out the assembled spraying bottle cap on the tooling station and send the spraying bottle cap into the hopper.

Compared with the prior art, the utility model discloses a spraying pump kludge, it adopts and rotates the station subassembly and assembles each accessory of spraying bottle lid subassembly, adopts PLC to control and detect whole assembling process, has not only improved production efficiency, and the cost is reduced has significantly reduced the manual work simultaneously and has participated in to off-the-shelf health safety has been guaranteed.

Drawings

Fig. 1 is a schematic view of a part of the structure of a rotary station assembly of the spray pump assembly of the present invention.

Fig. 2 is the partial structure schematic diagram of the pump core feeding assembly of the spray pump assembling machine of the present invention.

Fig. 3 is a schematic structural view of a screw cap feeding assembly part of the spray pump assembling machine of the present invention.

Fig. 4 is a schematic structural view of a part of the nozzle feeding assembly of the spray pump assembling machine of the present invention.

Fig. 5 is a schematic structural view of a part of the dust cover loading assembly of the spray pump assembling machine of the present invention.

Fig. 6 is a schematic structural diagram of a part of the turning assembly of the spray pump assembling machine of the present invention.

Fig. 7 is a schematic structural diagram of a gasket feeding assembly part of the spray pump assembling machine of the present invention.

Fig. 8 is a schematic view of a part of the structure of the straw insertion assembly of the spray pump assembly of the present invention.

Fig. 9 is a schematic view of a part of the structure of the blanking assembly of the spray pump assembling machine of the present invention.

Detailed Description

The invention will be further elucidated with reference to the drawing.

Referring to fig. 1 to 9, in the present embodiment, the spray pump assembling machine adopts a rotary assembling process, and finally completes an assembled product of the spray bottle cap according to a preset assembling sequence.

Specifically, this spray pump kludge, it includes: the device comprises a rotary station assembly 100, a pump core feeding assembly 200, a screw cap feeding assembly 300, a spray head feeding assembly 400, a dust cover feeding assembly 500, a turnover assembly 600, a gasket feeding assembly 700, a straw inserting assembly 800 and a PLC (programmable logic controller) (not shown in the figure) which are sequentially distributed at the outer edge of the rotary station assembly 100; under the control of the PLC, the pump core feeding assembly 200, the screw cap feeding assembly 30, the spray head feeding assembly 400, the dust cover feeding assembly 50, the overturning assembly 600, the gasket feeding assembly 700 and the suction pipe inserting assembly 800 sequentially complete the assembly of the pump core, the screw cap, the spray head, the dust cover, the gasket and the suction pipe.

Wherein the rotary station assembly 100 comprises: the device comprises a station support 11 and a guide rail (not shown in the figure) fixed on the station support 11, wherein a plurality of tool stations 12 and a driving device for driving the tool stations 12 to rotate along a rail 11 are arranged on the guide rail, and the driving device comprises a motor and a servo; wherein, frock station 12 includes: the sliding block 121 is arranged in a tooling groove 122 on the sliding block 121, the tooling groove 122 comprises an inner tooling groove group 1222 and an outer tooling groove group 1221, and adjacent sliding blocks 121 are hinged to each other so that a driving device can drive the sliding blocks to rotate. The design of the inner side tool groove group and the outer side tool groove group is beneficial to the multi-station synchronous assembly of different parts, and the assembly efficiency is improved.

Wherein, the pump core material loading subassembly 200 includes: the first vibrating material cylinder 21 is connected to a first material channel 22 of the first vibrating material cylinder 21, a first discharging mechanism 23 is arranged at the tail end of the first material channel 22, and a first material taking mechanism 24 is used for taking materials from the tail end of the first material channel 22, wherein the first material taking mechanism 24 comprises: the pump core assembling device comprises a Z-axis lifting device 25, a Y-axis moving device 26 controlled by the Z-axis lifting device 25, an X-axis moving device 27 controlled by the Y-axis moving device 26, and a first material taking claw 28 connected to the X-axis moving device 27, wherein the first material taking claw 28 transfers a taken pump core to a corresponding outer tooling groove 1221 above the rotary station assembly 100 to be assembled by subsequent accessories. The first discharging mechanism 23 includes a baffle, and a cylinder or a servo for controlling the telescopic action of the baffle.

Wherein, screw lid material loading equipment subassembly 300 includes: a second vibrating material cylinder 31, a second material channel 32 connected to the second vibrating material cylinder 31, a second discharging mechanism 33 provided at the end of the second material channel 32, and a second material taking mechanism 34 for taking material from the end of the second material channel 32, wherein the second material taking mechanism 34 comprises: the screw cap taking device comprises a vertical lifting device 341, a radial traversing device 342 controlled by the vertical lifting device 341, and a second material taking claw 343 connected to the radial traversing device 342, wherein the second material taking claw 343 transfers the taken screw cap to a corresponding outer tool groove 1221 above the rotary station assembly 00, and presses the screw cap on the pump core. When the screw caps are arranged, the radial traversing devices 342 traverse to the position above the second discharging mechanism 33, and then the vertical lifting devices 341 drive the radial traversing devices 342 to move forward and descend again until screws are pressed on the pump cores.

Referring again to fig. 4, the showerhead assembly 400 includes: the third vibrating material cylinder 41, a third material channel 42 connected to the third vibrating material cylinder 41, a third discharging device 43 arranged at the end of the third material channel 42, and a third material taking mechanism 44 for taking out the spray head and moving the spray head to a tooling station on the corresponding rotating station assembly 100; the third material taking mechanism 44 is further provided with a detection device 45, the detection device 45 is used for detecting whether the to-be-assembled accessories are stored on a station assembled with the spray head, and the detection device 45 is in communication connection with the PLC.

Referring again to fig. 5, the dust cap feeding assembly 500 includes: the fourth vibrating material cylinder 51 is connected to a fourth material channel 52 of the fourth vibrating material cylinder 51, a fourth discharging mechanism 53 is arranged at the end of the fourth material channel 52, and a fourth material taking mechanism 54 is used for taking materials from the end of the fourth material channel 52, and the fourth material taking mechanism 54 comprises: the lifting device 541, the traversing device 542 controlled by the lifting device 541 and the fourth material taking claw 543 connected with the traversing device 542, wherein the fourth material taking claw 543 transfers the taken-out dust cover to the upper part of the rotary station assembly 100 and covers and assembles the dust cover outside the nozzle of the pump core. That is, the dust cover loading assembly 500 is used to assemble the dust cover at the outlet end of the pump core, preventing external contamination.

Referring again to fig. 6, the flip assembly 600 includes: the fixed plate 61 is connected to guide rail 62 on the fixed plate 61, can follow the clamping jaw subassembly 63 that guide rail 62 level slided to and the upset cylinder 64 that 180 degrees upsets were accomplished to drive clamping jaw subassembly 63, wherein, still be equipped with a sideslip cylinder 65 on the fixed plate 61, sideslip cylinder 65 drive clamping jaw subassembly 63 slides along guide rail 62 level, the subassembly that clamping jaw subassembly 63 centre gripping has accomplished pump core, screw cap, shower nozzle and dust cover equipment carries out 180 degrees upsets once, puts into outside frock groove 1221 again after the reversal.

Referring again to fig. 7, the gasket material-loading assembly 700 includes: the fifth vibrating material cylinder 71 is connected to a fifth material channel 72 of the fifth vibrating material cylinder 71, a fifth discharging mechanism 73 is arranged at the end of the fifth material channel 72, and a fifth material taking mechanism 74 for taking out the gasket from the fifth discharging mechanism 73, wherein the fifth material taking mechanism 74 comprises: the longitudinal moving mechanism 741 is controlled by the horizontal moving mechanism 742 of the longitudinal moving mechanism 741, the horizontal moving mechanism 742 is provided with a suction cup device 743, the suction cup device 743 transfers the sucked gasket into the turned screw cover, and the pump core passes through the middle of the gasket and is clamped. The gasket is used for a sealing ring of a spray bottle cap.

Referring again to FIG. 8, the straw insertion assembly 800 includes: the suction pipe cutting device comprises a connecting plate 81 and a lifting mechanism 82 fixed on the connecting plate 81, wherein the lifting mechanism 82 drives a chuck 83 and scissors 84, the chuck 83 clamps one end of a supplied suction pipe, one end of the supplied suction pipe is inserted into an input port of a pump core, and the scissors 84 cut the suction pipe according to a set length.

Referring to fig. 9 again, a blanking assembly 900 is further disposed behind the straw insertion assembly 800, wherein the blanking assembly 900 includes: the fixing plate 91 is connected with a lifting cylinder 92 on the fixing plate 91, the lifting cylinder 92 drives a plurality of clamping jaws 93, and a hopper 94 is positioned below the clamping jaws 93; the clamping jaws 93 take out the assembled spray bottle caps on the tooling stations, send the spray bottle caps into the hopper 94, and output the spray bottle caps by a centralized box.

It should be noted that, the first to fifth discharging mechanisms all include: the baffle that is driven by cylinder or servo, be equipped with on the baffle with correspond the breach groove that accessory appearance is similar to the accessory that arranges in proper order from first to fifth material way can get into the breach inslot one by one. The baffle is equipped with the base that can supply the baffle to control to slide outward, is equipped with the spout that corresponds with the baffle on the base, when the baffle was driven and is moved about, takes out the accessory in order of sequence, and the baffle part of breach groove rear end can prevent other subsequent accessories to continue to move forward simultaneously to realize the process of blowing one by one.

It is further explained that: the control center of the spray pump assembling machine is a PLC (programmable logic controller), and the pump core feeding assembly 200, the screw cap feeding assembly 300, the spray head feeding assembly 400, the dust cover feeding assembly 500, the gasket feeding assembly 700 and the suction pipe inserting assembly 800 are all provided with a detection device which is used for detecting whether material taking on a corresponding station is finished or not, so that the occurrence of assembly failure caused by the missing of a certain accessory is prevented.

The spraying pump assembling machine of this embodiment, its equipment that adopts the rotation station subassembly to concentrate the material loading equipment with the equipment process of spraying bottle lid to adopt PLC to control and detect whole equipment process, not only improved production efficiency, the cost is reduced, the artifical of having significantly reduced simultaneously participates in, thereby has guaranteed off-the-shelf health safety.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the embodiments of the present invention, and those skilled in the art can easily make various changes and modifications according to the main concept and spirit of the present invention, so that the protection scope of the present invention shall be subject to the protection scope claimed in the claims.

Claims (10)

1. A spray pump assembly, comprising: the device comprises a rotary station assembly, a pump core feeding assembly, a screw cap feeding assembly, a spray head feeding assembly, a dust shield feeding assembly, a turnover assembly, a gasket feeding assembly, a suction pipe inserting assembly and a PLC, wherein the pump core feeding assembly, the screw cap feeding assembly, the spray head feeding assembly, the dust shield feeding assembly, the turnover assembly, the gasket feeding assembly, the suction pipe inserting assembly and the PLC are sequentially distributed on the outer edge of the rotary station assembly; under the control of the PLC, the pump core feeding assembly, the screw cap feeding assembly, the spray head feeding assembly, the dust cover feeding assembly, the overturning assembly, the gasket feeding assembly and the suction pipe inserting assembly sequentially complete the assembly of the pump core, the screw cap, the spray head, the dust cover, the gasket and the suction pipe.

2. The spray pump assembly of claim 1, wherein the rotary station assembly comprises: the device comprises a station support, a guide rail fixed on the station support, and a driving device for driving the tool stations to rotate along a track, wherein the guide rail is provided with a plurality of tool stations; wherein, the frock station includes: the sliding blocks are arranged in tool grooves in the sliding blocks, each tool groove comprises an inner side tool groove group and an outer side tool groove group, and adjacent sliding blocks are connected through hinges.

3. The spray pump assembly of claim 2, wherein the pump cartridge loading assembly comprises: first vibration feed cylinder is connected in the first material way of first vibration feed cylinder, the end of first material way is equipped with first drop feed mechanism to and be used for getting the first feeding mechanism of material from the end of first material way, first feeding mechanism includes: the device comprises a Z-axis lifting device, a Y-axis moving device controlled by the Z-axis lifting device, an X-axis moving device controlled by the Y-axis moving device, and a first material taking claw connected to the X-axis moving device, wherein the first material taking claw transfers a taken pump core to a corresponding outer tooling groove above a rotary station component to be assembled by subsequent accessories.

4. The spray pump assembly of claim 3, wherein the screw cap loading assembly comprises: the second vibration feed cylinder is connected in the second material way of second vibration feed cylinder, the end that the second material was said is equipped with second drop feed mechanism to and be used for getting the second feeding agencies of material from the end of second material way, second feeding agencies includes: the screw cap taking device comprises a vertical lifting device, a radial transverse moving device controlled by the vertical lifting device and a second material taking claw connected to the radial transverse moving device, wherein the second material taking claw transfers a taken screw cap to a corresponding outer side tooling groove above a rotating station component, and presses the screw cap on a pump core.

5. The spray pump assembly of claim 4, wherein the spray head feed assembly comprises: the third vibrating material cylinder, a third material channel connected with the third vibrating material cylinder, a third discharging device arranged at the tail end of the third material channel, and a third material taking mechanism used for taking out the spray head and moving the spray head to a tooling station on the corresponding rotating station component; and the third material taking mechanism is also provided with a detection device, and the detection device is used for detecting whether accessories to be assembled are stored on a station assembled with the spray head.

6. The spray pump assembly of claim 5, wherein the dust cap feed assembly comprises: the fourth vibration feed cylinder is connected in the fourth material way of fourth vibration feed cylinder, the end that the fourth material was said is equipped with fourth drop feed mechanism to and be used for getting the fourth feeding agencies of material from the end of fourth material way, fourth feeding agencies includes: the lifting device, the transverse moving device controlled by the lifting device and the fourth material taking claw connected with the transverse moving device transfer the taken-out dust cover to the upper part of the rotary station assembly and cover and assemble the dust cover outside the nozzle of the pump core.

7. The spray pump assembly of claim 6, wherein the inversion assembly comprises: the fixed plate, connect in guide rail on the fixed plate can be followed the clamping jaw subassembly that the guide rail level slided to and the upset cylinder of 180 degrees upsets is accomplished to the drive clamping jaw, wherein, still be equipped with a sideslip cylinder on the fixed plate, sideslip cylinder drive clamping jaw subassembly slides along the guide rail level, the subassembly that clamping jaw subassembly centre gripping has accomplished pump core, screw cap, shower nozzle and dust cover equipment carries out 180 degrees upsets once, and the outside frock inslot is put into once more after the reversal.

8. The spray pump assembly machine of claim 7, wherein the gasket feed assembly comprises: the fifth vibrating material cylinder is connected to a fifth material channel of the fifth vibrating material cylinder, a fifth discharging mechanism is arranged at the tail end of the fifth material channel, and a fifth material taking mechanism for taking out the gasket from the fifth discharging mechanism is arranged, and the fifth material taking mechanism comprises: the longitudinal moving mechanism is controlled by the horizontal moving mechanism of the longitudinal moving mechanism, a sucker device is arranged on the horizontal moving mechanism, the sucker device transfers the sucked gasket into the turned screw cover, and the pump core penetrates through the middle of the gasket and is clamped.

9. The aerosol pump assembly of claim 8, wherein the straw cartridge assembly comprises: the lifting mechanism drives a chuck and scissors, the chuck clamps one end of a supplied material straw, one end of the supplied material straw is inserted into an input port of the pump core, and then the scissors cut the straw according to a set length.

10. The aerosol pump assembly machine of claim 9, wherein a blanking assembly is further provided behind the straw insertion assembly, the blanking assembly comprising: the lifting cylinder drives the clamping jaws and the hopper positioned below the clamping jaws; the clamping jaws take out the assembled spraying bottle cap on the tooling station and send the spraying bottle cap into the hopper.